NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Sonoco Products Company (dollars in thousands except per share data)
1. Summary of significant accounting policies
Basis of presentation
The Consolidated Financial Statements include the accounts of Sonoco Products Company and its majority-owned subsidiaries (the “Company” or “Sonoco”) after elimination of intercompany accounts and transactions.
Investments in affiliated companies in which the Company does not control the investee or in which the Company is not the primary beneficiary but has the ability to exercise significant influence over the investee’s financial and operating decisions, are accounted for by the equity method of accounting. Income applicable to these equity investments is reported in “Equity in earnings of affiliates, net of tax” in the Consolidated Statements of Income.
Affiliated companies over which the Company exercised a significant influence at December 31, 2023, included: | | | | | |
Entity | Ownership Interest Percentage at December 31, 2023 |
Cascades Conversion, Inc. | 50.0 | % |
Cascades Sonoco, Inc. | 50.0 | % |
ISI Robotics, LLC | 20.0 | % |
Showa Products Company Ltd. | 22.2 | % |
Papertech Energía, S.L. | 25.0 | % |
Weidenhammer New Packaging, LLC | 40.0 | % |
On September 8, 2023, the Company completed the acquisition of the remaining 65% interest in RTS Packaging, LLC (“RTS Packaging”), from joint venture partner WestRock Company (“WestRock”). Prior to September 8, 2023, the Company reported its 35% interest in the RTS Packaging joint venture using the equity method of accounting. From the date of acquisition of the remaining 65% interest, RTS Packaging was accounted for under the acquisition method and its results of operations were included in the Company’s Consolidated Statements of Income. See Note 3 for additional information.
In addition, the Company has certain other equity investments in which it is not able to exercise significant influence so they are accounted for under the measurement alternative (i.e., cost less impairment, adjusted for any qualifying observable price changes). These investments include a 19.5% ownership in a small tubes and cores business in Chile and an 20.5% ownership in a small South Carolina based designer and manufacturer of sustainable protective packaging solutions acquired in June 2022. They also include a 2.7% equity interest in Northstar Recycling Company, LLC (“Northstar”) valued at $5,000 which the Company acquired on January 26, 2023, as part of the sale of its Sonoco Sustainability Solutions (“S3”) business to Northstar. See Note 3 for more information.
The aggregate carrying value of equity investments is reported in “Other Assets” in the Company’s Consolidated Balance Sheets and totaled $56,399 and $59,171 at December 31, 2023 and 2022, respectively.
Estimates and assumptions
The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America (U.S. GAAP) requires management to make estimates and assumptions that affect the reported amount of assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.
Revenue recognition
The Company records revenue generally at a point in time when control transfers to the customer either upon shipment or delivery, depending on the terms of sale. Additionally, in certain cases, control transfers over time in conjunction with production where the Company is entitled to payment with margin for products produced that are customer specific and without alternative use. For products that meet these two criteria, the Company recognizes over time revenue under the input method as goods are produced. The Company commonly enters into Master Supply Arrangements with customers to provide goods and/or services over specific time periods. Customers submit purchase orders with quantities and prices to create a contract for accounting purposes. Shipping and handling expenses are considered a fulfillment cost, and are included in “Cost of Sales,” and freight charged to customers is included in “Net Sales” in the Company's Consolidated Statements of Income.
The Company has rebate agreements with certain customers. These rebates are recorded as reductions of sales and are accrued using sales data and rebate percentages specific to each customer agreement. Accrued customer rebates are included in “Accrued expenses and other” in the Company’s Consolidated Balance Sheets.
Payment terms under the Company's arrangements are typically short term in nature. The Company provides prompt payment discounts to certain customers if invoices are paid within a predetermined period. Prompt payment discounts are determinable within a short period after the originating sale and like sales returns, are treated as a reduction of revenue.
Accounts receivable and allowance for doubtful accounts
The Company’s trade accounts receivable are non-interest bearing and are recorded at the invoiced amounts. The allowance for doubtful accounts represents the Company’s best estimate of the amount of probable credit losses in existing accounts receivable. The Company performs an evaluation of lifetime expected credit losses inherent in its accounts receivable at each balance sheet date. Such an evaluation includes consideration of historical loss experience, trends in customer payment frequency, present economic conditions, and judgment about the future financial health of its customers and industry sector. The allowance for doubtful accounts is monitored on a regular basis and adjustments are made as needed to ensure that the account properly reflects the Company’s best estimate of uncollectible trade accounts receivable. Account balances are charged off against the allowance for doubtful accounts when the Company determines that the receivable will not be recovered.
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No single customer comprised 10% or more of the Company’s consolidated net sales in 2023, 2022 or 2021, nor did the receivables balance from any single customer comprise 10% or more of the Company’s total trade accounts receivable at December 31, 2023 or December 31, 2022.
The Company engages with third-party financial institutions to sell certain trade accounts receivable from customers in order to accelerate its cash collection cycle. In addition, the Company also participates in supply chain finance arrangements promoted by certain of its customers. Receivables transferred under both these arrangements generally meet the requirements to be accounted for as a true sale in accordance with guidance under Accounting Standards Codification (“ASC”) 860, “Transfers and Servicing,” resulting in derecognition of such receivables from the Company’s consolidated balance sheets. The sales under these arrangements are made without recourse and the Company’s only continuing involvement with the sold receivables is providing collection services related to the transferred assets. The servicing fees for these arrangements are immaterial to the financial statements given the short-term nature of our arrangements. In total, approximately 14% and 13% of the Company’s consolidated net sales were subject to settlement under these arrangements in 2023 and 2022, respectively.
Accounts payable and supply chain financing
The Company facilitates voluntary supply chain financing programs (the “SCF Programs”) to provide certain of its suppliers with the opportunity to sell receivables due from the Company to the participating financial institutions in the programs. Such sales are conducted at the sole discretion of both the suppliers and the financial institutions on a nonrecourse basis at a rate that leverages the Company’s credit rating and thus might be more beneficial to the supplier. No guarantees are provided by the Company or any of our subsidiaries under the SCF Programs. The Company’s responsibility under the agreements is limited to making payment to the financial institutions for confirmed invoices based on the terms originally negotiated with its suppliers. Both the Company and the financial institutions have the right to terminate the SCF Programs by providing 30 days prior written notice to the other party. The Company does not enter into any agreements with suppliers regarding their participation in the SCF Programs.
Research and development
Research and development costs are charged to expense as incurred and include salaries and other directly related expenses. Research and development costs totaling approximately $29,300 in 2023, $28,700 in 2022 and $24,100 in 2021 are included in “Selling, general and administrative expenses” in the Company’s Consolidated Statements of Income.
Restructuring and asset impairment
Costs associated with exit or disposal activities are recognized when the liability is incurred. Identifying and calculating the cost to exit operations requires certain assumptions to be made about anticipated future liabilities, including severance costs, contractual obligations, and disposition of property, plant and equipment and leased assets. If assets become impaired as a result of a restructuring action, they are written down to fair value, less estimated costs to sell, if applicable. A number of significant estimates and assumptions are involved in the determination of fair value. The Company considers historical experience and all available information at the time the estimates are made; however, the amounts that are ultimately realized upon the sale of divested assets may differ from the estimated fair values reflected in the Company’s Consolidated Financial Statements. For facility closures, the Company also generally expects to record costs for equipment relocation and facility carrying costs as incurred and to accrue costs to terminate a lease or other contracts before the end of their term.
Cash and cash equivalents
Cash equivalents are composed of highly liquid investments with an original maturity to the Company of three months or less when purchased. Cash equivalents are recorded at cost, which approximates fair market value. The Company’s cash and cash equivalents are primarily placed with large sophisticated creditworthy financial institutions thereby limiting the Company’s credit exposure.
Inventories
The majority of the Company’s inventories are accounted for using the first-in, first-out (FIFO) method and are stated at the lower of cost or net realizable value.
The last-in, first-out (LIFO) method is used for the valuation of certain of the Company’s domestic inventories, primarily metal, internally manufactured paper and paper purchased from third parties, and approximated 13% and 11% of total inventories at December 31, 2023 and 2022, respectively. Inventories accounted for using the LIFO method are stated at the lower of cost or market. If the FIFO method of accounting had been used for all inventories, total inventory would have been higher by $39,528 and $51,342 at December 31, 2023 and 2022, respectively.
Property, plant and equipment
Property, plant and equipment assets represent the original cost of land, buildings and equipment, less depreciation, computed under the straight-line method over the estimated useful lives of the assets, and are reviewed for impairment whenever events indicate the carrying value may not be recoverable. Equipment lives generally range from 3 to 11 years, and buildings range from 15 to 40 years.
Expenditures for repairs and maintenance are charged to expense as incurred. When properties are retired or otherwise disposed of, the cost and accumulated depreciation are eliminated from the asset and related allowance accounts, respectively. Gains or losses upon disposal are credited or charged to income as incurred.
The Company sold its timberland properties in March 2023. Prior to the sale, these timber resources were stated at cost and depletion expense was recognized based on the estimated number of units of timber cut during the period.
Leases
At the inception of a contract, the Company assesses whether the contract is, or contains, a lease. The assessment is based on (1) whether the contract involves the use of a distinct identified asset, (2) whether the Company obtains the right to substantially all the economic benefit from the use of the asset throughout the period, and (3) whether the Company has the right to direct the use of the asset. When the Company determines a lease exists, a leased asset and corresponding lease liability are recorded on its consolidated balance sheet. Lease contracts with a term of 12 months or less are not recorded on the consolidated balance sheet in conjunction with the Company's practical expedient election under ASC 842, “Leases.” Leased assets represent the Company’s right to use an underlying asset during the lease term and are reviewed for impairment whenever events indicate the carrying value may not be recoverable. Lease liabilities represent the Company’s obligation arising from the lease. The Company’s leased assets and liabilities may include options to extend or terminate the lease when it is reasonably certain that the Company will exercise those options. The Company has lease agreements with non-lease components that relate to lease components
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(e.g., common area maintenance such as cleaning or landscaping, etc.). The Company accounts for each lease and any non-lease components associated with that lease as a single lease component for all underlying asset classes in accordance with the scope of the lease accounting standard.
Leased assets and liabilities are recognized at commencement date based on the present value of lease payments over the lease term. When the implicit rate in the Company’s leases is not readily determinable, the Company calculates its lease liabilities using discount rates based upon the Company’s incremental secured borrowing rate, which contemplates and reflects a particular geographical region’s interest rate for the leases active within that region of the Company’s global operations. The Company further utilizes a portfolio approach by assigning a “short” rate to contracts with lease terms of 10 years or less and a “long” rate for contracts greater than 10 years. Lease payments may be fixed or variable, however, only fixed payments or in-substance fixed payments are included in determining the lease liability. Variable lease payments are recognized in operating expenses in the period in which the expense is paid during the lease term.
The Company recognizes fixed lease expense for operating leases on a straight-line basis over the lease term. For finance leases, the Company recognizes interest expense on the lease liability using the effective interest method over the lease term and the finance lease asset balance is amortized on a straight-line basis.
Goodwill
Goodwill is not amortized. The Company assesses its goodwill for impairment annually during the third quarter, or from time to time when warranted by the facts and circumstances surrounding individual reporting units or the Company as a whole. In performing the impairment test, the Company compares the fair value of the reporting unit with its carrying amount, and if the carrying value of the reporting unit exceeds the fair value of that reporting unit, an impairment charge is recognized for the excess.
In determining the fair value of the reporting units, management considered both the income approach and the market approach. Fair value was estimated using a discounted cash flow model based on projections of future years’ operating results and associated cash flows combined with comparable trading and transaction multiples based on guideline public companies. The calculated estimated fair value of the reporting unit reflects a number of significant management assumptions and estimates including the forecast of sales growth, gross profit margins, and discount rates. Changes in these assumptions could materially impact the estimated fair value.
The Company’s projections incorporate management's best estimates of the expected future results, which include expectations related to new and retained business and future operating margins. Projected future cash flows are then discounted to present value using a discount rate management believes is commensurate with the risks inherent in the cash flows.
Impairment of long-lived, intangible and other assets
Other intangible assets are amortized using the straight-line method when management has determined that the straight-line method approximates the pattern of consumption of the respective intangible assets, or in relation to the specific pattern of consumption of the assets if the straight-line method does not provide a fair approximation of the consumption of benefits. The useful lives of the Company’s intangible assets generally range from 3 to 40 years. The Company has no intangibles with indefinite lives. The Company evaluates its intangible assets for impairment whenever indicators of impairment exist.
Assumptions and estimates used in the evaluation of potential impairment can result in adjustments affecting the carrying values of long-lived, intangible and other assets and the recognition of impairment expense in the Company’s Consolidated Financial Statements. The Company evaluates its long-lived assets (property, plant and equipment), definite-lived intangible assets and other assets (including right of use lease assets, notes receivable and equity and other investments) for impairment whenever indicators of impairment exist, or when it commits to sell the asset. If the sum of the undiscounted expected future cash flows from a long-lived asset, definite-lived intangible, or other asset group is less than the carrying value of that asset group, an asset impairment charge is recognized. Key assumptions and estimates used in the projection of expected future cash flows generally include price levels, sales growth, profit margins and asset life. The amount of an impairment charge, if any, is calculated as the excess of the asset’s carrying value over its fair value, generally represented by the discounted future cash flows from that asset or, in the case of assets the Company evaluates for sale, estimated sale proceeds less costs to sell. The Company takes into consideration historical data and experience together with all other relevant information available when estimating the fair values of its assets. However, fair values that could be realized in actual transactions may differ from the estimates used to evaluate impairment. In addition, changes in the assumptions and estimates may result in a different conclusion regarding impairment.
Income taxes
The Company provides for income taxes using the asset and liability method. Under this method, deferred tax assets and liabilities are determined based on differences between financial reporting requirements and tax laws. Assets and liabilities are measured using the enacted tax rates and laws that will be in effect when the differences are expected to reverse.
The Company recognizes liabilities for uncertain income tax positions based on its estimate of whether it is more likely than not that additional taxes will be required and the Company reports related interest and penalties within provision for income taxes on the consolidated statement of income.
Derivatives
The Company uses derivatives to mitigate the effect of fluctuations in some of its raw material and energy costs, foreign currencies, and, from time to time, interest rates. The Company purchases commodities such as metal and energy, generally at market or at fixed prices that are established with the vendor as part of the purchase process for quantities expected to be consumed in the ordinary course of business. The Company may enter into commodity futures or swaps to manage the effect of price fluctuations. The Company may use foreign currency forward contracts and other risk management instruments to manage exposure to changes in foreign currency cash flows and the translation of monetary assets and liabilities on the Company’s consolidated financial statements. The Company is exposed to interest-rate fluctuations as a result of using debt as a source of financing for its operations. The Company may from time to time use traditional, unleveraged interest rate swaps to manage its exposure to interest rate movements. Additionally, the Company elected the normal purchase, normal sale scope exception for physical commodity contracts that meet the definition of a derivative. Derivative instruments, to the extent in an asset position, expose the Company to credit loss in the event of nonperformance by the counterparties to the derivative agreements. The Company manages its exposure to counterparty credit risk through minimum credit standards, diversification of counterparties and procedures to monitor concentrations of credit risk. The Company may enter into financial derivative contracts that may contain credit-risk-related contingent features, which could result in a counterparty requesting immediate payment or demanding immediate and ongoing full overnight collateralization on derivative instruments in net liability positions.
F-9 FORM 10-K SONOCO 2023 ANNUAL REPORT
The Company records its derivatives as assets or liabilities on the balance sheet at fair value using published market prices or estimated values based on current price and/or rate quotes and discounted estimated cash flows. Changes in the fair value of derivatives designated as accounting hedges are recognized in net income, and otherwise are recognized in other comprehensive income. Amounts in accumulated other comprehensive income are reclassified into earnings in the same period or periods during which the hedged forecasted transaction affects earnings. It is the Company’s policy not to speculate in derivative instruments.
Share-Based Compensation Plans
The Company utilizes share-based compensation in the form of restricted stock units, performance contingent restricted stock units, and other share-based awards. The fair value of the Company’s restricted stock units is equal to the closing price of the Company’s stock on the date of grant discounted for any projected dividends that are not eligible to be received during the vesting period.The amount of share-based compensation expense associated with performance contingent restricted stock units is based on estimates of future performance using measures defined in the stock plan descriptions for each award granted. As of December 31, 2023, these performance measures include the following:
•Adjusted earnings per share — three-year sum of forecasted future and historical annual adjusted earnings per share for the three-year measurement period associated with each award; and
•Return on invested capital — three-year simple average of annual returns calculated by dividing 1) adjusted operating profit after tax (derived from historical or projected earnings) by 2) the average of total historical or projected debt plus equity for the respective annual periods.
For the most recent award grant in 2023, the performance payout will be subject to adjustment by a total stock return modifier as determined by the Company’s relative performance within its targeted peer group. Changes in estimates regarding the future achievement of these performance measures may result in significant fluctuations from period to period in the amount of share-based compensation expense recognized in the Company’s Consolidated Financial Statements.
Pension and Postretirement Benefit Plans
The Company provides non-contributory defined benefit pension plans for certain of its employees in the United States, Mexico, Belgium, Germany, Greece, France, and Turkey. The Company also sponsors contributory defined benefit pension plans covering certain of its employees in the United Kingdom, Canada and the Netherlands, and provides postretirement healthcare and life insurance benefits to a limited number of its retirees and their dependents in the United States and Canada, based on certain age and/or service eligibility requirements. The actuarial valuations used to evaluate the plans employ key assumptions that can have a significant effect on the calculated amounts.
The Company adjusts its discount rates at the end of each fiscal year based on yield curves of high-quality debt instruments over durations that match the expected benefit payouts of each plan. The expected rate of return assumption is derived by taking into consideration the targeted plan asset allocation, projected future returns by asset class and active investment management. A third-party asset return model is used to develop an expected range of returns on plan investments over a 12- to 15-year period, with the expected rate of return selected from a best estimate range within the total range of projected results. The Company periodically re-balances its plan asset portfolio in order to maintain the targeted allocation levels. The rate of compensation increase assumption is generally based on salary and incentive compensation increases.
Other assumptions and estimates impacting the projected liabilities of these plans include inflation, participant withdrawal and mortality rates, medical cost trends, and retirement ages. The Company evaluates the assumptions used in projecting the pension and postretirement liabilities and associated expenses annually. These judgments, assumptions and estimates may affect the carrying value of pension and postretirement plan net assets and liabilities and pension and postretirement plan expenses in the Company’s Consolidated Financial Statements.
Business combinations
The Company’s acquisitions of businesses are accounted for in accordance with ASC 805, “Business Combinations.” The Company recognizes the identifiable assets acquired, the liabilities assumed, and any noncontrolling interests in an acquired business at their fair values as of the date of acquisition. Goodwill is measured as the excess of consideration transferred, also measured at fair value, over the net of the acquisition date fair values of the identifiable assets acquired and liabilities assumed. The acquisition method of accounting requires the Company to make significant estimates and assumptions regarding the fair values of the elements of a business combination as of the date of acquisition, including the fair values of identifiable intangible assets; property, plant and equipment; deferred tax asset valuation allowances; liabilities including those related to debt, pensions and other postretirement plans; uncertain tax positions; contingent consideration and contingencies. This method also requires the Company to refine these estimates over a measurement period not to exceed one year to reflect new information obtained about facts and circumstances that existed as of the acquisition date that, if known, would have affected the measurement of the amounts recognized as of that date. If the Company is required to adjust provisional amounts that were recorded for the fair values of assets and liabilities in connection with acquisitions, these adjustments could have a material impact on its financial condition and results of operations.
Significant estimates and assumptions in estimating the fair value of acquired patents, customer lists, trademarks, proprietary technology, and other identifiable intangible assets include future cash flows that the Company expects to generate from the acquired assets, discount rate, customer attrition rate, and long-term revenue growth projections. Projecting discounted future cash flows requires the Company to make significant estimates regarding projected revenues, projected earnings before interest, taxes, depreciation, and amortization margins, discount rates and customer attrition rates. If the subsequent actual results and updated projections of the underlying business activity change compared with the assumptions and projections used to develop these values, the Company could record impairment charges. In addition, the Company has estimated the economic lives of certain acquired assets, and these lives are used to calculate depreciation on property, plant and equipment and amortization expense on definite-lived intangible assets. If the estimates of the economic lives change, depreciation or amortization expenses could be increased or decreased, or the acquired assets could be impaired.
For leases acquired in a business combination, the Company measures the lease liability at the present value of the remaining lease payments, as if the acquired lease were a new lease of the Company at the acquisition date. The Company measures the right-of-use asset at the same amount as the lease liability as adjusted to reflect favorable or unfavorable terms of the lease when compared with market terms.
F-10 FORM 10-K SONOCO 2023 ANNUAL REPORT
Reportable segments
The Company identifies its reportable segments by evaluating the level of detail reviewed by the chief operating decision maker and the similarities among operating segments related to gross profit margins, nature of products sold, nature of the production processes, type and class of customer, methods used to distribute products, and nature of the regulatory environment. Of these factors, the Company believes that the most significant in determining the aggregation of operating segments are the nature of the products and the type of customers served. The Company’s operating and reporting structure consists of two reportable segments, Consumer Packaging and Industrial Paper Packaging, with all remaining businesses reported as All Other.
Contingencies
Pursuant to U.S. GAAP for accounting for contingencies, accruals for estimated losses are recorded at the time information becomes available indicating that losses are probable and that the amounts are reasonably estimable. Amounts so accrued are not discounted. Changes in estimates and assumptions could impact the carrying value of the accruals from one period to another as additional information becomes known.
Foreign currency translation
The Company’s foreign operations are exposed to political, geopolitical, and cultural risks, but the risks are mitigated by diversification and the relative stability of the countries in which the Company has significant operations. Because the economies in Turkey and Venezuela are considered highly inflationary under U.S. GAAP, the Company considers the U.S. dollar to be the functional currency for these operations and uses the official exchange rate when remeasuring the financial assets and liabilities of these operations. The remeasurement adjustments are recorded against earnings within the Company’s consolidated income statement.
2. New accounting pronouncements
In December 2023, the Financial Accounting Standards Board (“FASB”) issued Accounting Standards Update (“ASU”) 2023-09, “Income Taxes (Topic 740): Improvements to Income Tax Disclosures”, which modifies the rules on income tax disclosures to require disaggregated information about a reporting entity’s effective tax rate reconciliation as well as information on income taxes paid. The standard is intended to benefit investors by providing more detailed income tax disclosures that would be useful in making capital allocation decisions. The guidance is effective for annual periods beginning after December 15, 2024, with early adoption permitted. ASU 2023-09 should be applied on a prospective basis, but retrospective application is permitted. The Company is currently evaluating the potential impact of adopting this new guidance on our consolidated financial statements and related disclosures.
In November 2023, the FASB issued ASU 2023-07, “Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures”, which is intended to improve reportable segment disclosure requirements, primarily through enhanced disclosures about significant segment expenses. The purpose of the amendment is to enable investors to better understand an entity’s overall performance and assess potential future cash flows. The guidance is effective for fiscal years beginning after December 15, 2023, and interim periods within fiscal years beginning after December 15, 2024, with early adoption permitted. The guidance is to be applied retrospectively to all prior periods presented in the financial statements. The Company is currently evaluating the potential impact of adopting this new guidance on our consolidated financial statements and related disclosures.
In September 2022, the FASB issued ASU 2022-04 “Liabilities—Supplier Finance Programs (Subtopic 405-50): Disclosure of Supplier Finance Program Obligations.” The amendments in this update require that a buyer in a supplier finance program disclose qualitative and quantitative information about its supplier finance programs in each annual reporting period, including a description of key payment terms, and a rollforward of the outstanding obligation as of the end of the annual period. The amendments are effective for fiscal years beginning after December 15, 2022, including interim periods within those fiscal years, except for the amendment on rollforward information, which is effective for fiscal years beginning after December 15, 2023. The Company adopted this standard in the first quarter of 2023, with the exception of the amendment on rollforward information, which will be adopted in the first quarter of 2024. The adoption of the new standard did not have a material effect on the consolidated financial statements.
In March 2022, the FASB issued ASU 2022-02, “Financial Instruments—Credit Losses (Topic 326): Troubled Debt Restructurings and Vintage Disclosures.” The amendments in this update eliminate the accounting guidance for troubled debt restructurings while enhancing disclosure requirements for certain loan refinancings and restructurings by creditors when a borrower is experiencing financial difficulty. The amendments also require that an entity disclose current-period gross write offs by year of origination for financing receivables and net investments in leases. The amendments in ASU 2022-02 were effective for the Company as of January 1, 2023, and their adoption did not have a material effect on the consolidated financial statements.
In October 2021, the FASB issued ASU 2021-08, “Business Combinations: Accounting for Contract Assets and Contract Liabilities.” The amendments in this Update primarily require that the acquirer recognize and measure contract assets and contract liabilities acquired in a business combination as if the acquirer had originated the related revenue contracts rather than at fair value as of the acquisition date. Generally, this would result in an acquirer recognizing and measuring the acquired contract assets and contract liabilities consistent with how they were recognized and measured in the acquiree's financial statements in accordance with GAAP. The amendments in this ASU are effective on a prospective basis for fiscal years, and interim periods within those fiscal years, beginning after December 15, 2022. The adoption of this ASU did not materially affect the Company’s consolidated financial statements.
In March 2020, the FASB issued ASU 2020-04, “Facilitation of the Effects of Reference Rate Reform on Financial Reporting.” ASU 2020-04 provided temporary optional expedients and exceptions to applying U.S. GAAP guidance on contract modifications and hedge accounting to ease the financial reporting burdens of the expected market transition from the London Interbank Offered Rate (“LIBOR”) and other interbank offered rates to alternative reference rates, such as the Secured Overnight Financing Rate (“SOFR”). In January 2021, the FASB issued ASU 2021-01, “Reference Rate Reform,” to clarify that certain optional expedients and exceptions in Topic 848 for contract modifications and hedge accounting apply to derivative instruments that use an interest rate for margining, discounting, or contract price alignment that is modified as a result of reference rate reform. The sunset accounting standard provision associated with ASU 2020-04 was originally set for December 31, 2022; however, in December 2022, the FASB issued ASU 2022-06, “Reference Rate Reform: Deferral of the Sunset Date of Topic 848,” which defers the sunset date of Topic 848 from December 31, 2022 to December 31, 2024, after which entities will no longer be permitted to apply the relief in Topic 848.This pronouncement, which was effective as of its December 31, 2022 issuance date, did not have a material impact on the Company's consolidated financial statements. The Company does not expect that the market transition of LIBOR to SOFR will have a material impact on its consolidated financial statements.
F-11 FORM 10-K SONOCO 2023 ANNUAL REPORT
Other than the pronouncements discussed above, there have been no other newly issued nor newly applicable accounting pronouncements that have had, or are expected to have, a material impact on the Company’s financial statements.
3. Acquisitions and divestitures
Acquisitions
On December 1, 2023, the Company completed the acquisition of Inapel Embalagens Ltda., (“Inapel”), a manufacturer of single and multilayer materials for flexible packaging in Brazil for a net cash purchase price of $59,228, subject to customary working capital adjustments. With the acquisition of Inapel, the Company added approximately 500 employees and two manufacturing locations in the Sao Paulo region of Brazil. The financial results of Inapel are included in the Company’s Consumer Packaging segment.
On September 8, 2023, the Company completed the acquisition of the remaining 65% interest in RTS Packaging from joint venture partner WestRock and the acquisition of a paper mill in Chattanooga, Tennessee (the “Chattanooga Mill”) from WestRock for net cash consideration of $313,388. In December 2023, the Company agreed to a final working capital settlement of $452, which was paid to WestRock in January 2024. This working capital settlement is reflected in “Accrued expenses and other” in the Company’s Consolidated Balance Sheets as of December 31, 2023. Prior to completing the acquisitions, the Company held a 35% ownership interest in the RTS Packaging joint venture which was formed in 1997 and combined the former protective packaging operations of WestRock and Sonoco to market recycled paperboard to glass container manufacturers and producers of wine, liquor, food, and pharmaceuticals. With the acquisition of the remaining interest in RTS Packaging and the acquisition of the Chattanooga Mill, the Company added approximately 1,100 employees and fourteen converting operations, including ten in the United States, two in Mexico, and two in South America, and one paper mill in the United States. The Company funded the acquisitions with borrowings under a new term loan credit facility and cash on hand. See Note 10 for more information. The financial results of RTS Packaging and the Chattanooga Mill are included in the Company’s Industrial Paper Packaging segment.
On September 8, 2023, the fair value of the Company’s 35% interest in RTS Packaging was determined to be $59,472 based on the fair value of the remaining 65% equity interest in RTS Packaging adjusted for the deemed payment of a control premium, and the carrying value of the 35% interest was $8,654. The Company recognized a gain of $50,818 resulting from this remeasurement to fair value and the reclassification of certain amounts related to the Company’s 35% interest out of “Accumulated other comprehensive loss,” included foreign currency translation losses of $2,033 and losses related to defined benefit pension plans of $4,756. The Company also recognized a loss of $4,372 on the settlement of a contract with unfavorable terms at the time of the acquisition. The combined net gain of $39,657 is reflected in “Other income, net” in the Company’s Consolidated Statements of Income for the year ended December 31, 2023.
The following table provides a summary of the purchase consideration (as defined under ASC 805) transferred for the acquisition of the remaining interest in RTS Packaging and the acquisition of the Chattanooga Mill:
| | | | | |
| Purchase Consideration |
Cash consideration, net of cash acquired | $ | 313,388 | |
Fair value of previously held interest in RTS Packaging | 59,472 | |
Final working capital settlement | 452 | |
Settlement of preexisting relationships | 1,235 | |
Purchase consideration transferred | $ | 374,547 | |
F-12 FORM 10-K SONOCO 2023 ANNUAL REPORT
The Company’s preliminary fair values of the assets acquired and liabilities assumed in the acquisition of the remaining interest in RTS Packaging, and the Chattanooga Mill, and Inapel acquisitions, as well as revised preliminary fair values reflecting adjustments made during the measurement period for RTS Packaging and the Chattanooga Mill, are as follows: | | | | | | | | | | | | | | | | | | | | | | | |
| RTS and Chattanooga Mill | | Inapel |
| Initial Allocation | | Measurement Period Adjustments | | Preliminary Allocation | | Preliminary Allocation |
Trade accounts receivable | $ | 17,488 | | | $ | — | | | $ | 17,488 | | | $ | 30,301 | |
Other receivables | — | | | — | | | — | | | 6,088 | |
Inventories | 20,209 | | | (947) | | | 19,262 | | | 9,269 | |
Prepaid expenses | 2,720 | | | (589) | | | 2,131 | | | 1,430 | |
Property, plant and equipment | 73,483 | | | 753 | | | 74,236 | | | 11,456 | |
Right of use asset - operating leases | 34,604 | | | 290 | | | 34,894 | | | 217 | |
Other intangible assets | 199,560 | | | (8,995) | | | 190,565 | | | 8,653 | |
Goodwill | 92,657 | | | 14,909 | | | 107,566 | | | 15,704 | |
Other assets | 2,465 | | | (412) | | | 2,053 | | | 793 | |
Payable to suppliers | (7,320) | | | — | | | (7,320) | | | (15,899) | |
Accrued expenses and other | (12,436) | | | (25) | | | (12,461) | | | (4,606) | |
Accrued wages and other compensation | (2,731) | | | — | | | (2,731) | | | (1,127) | |
Notes payable and current portion of long-term debt | (24) | | | — | | | (24) | | | — | |
Noncurrent operating lease liabilities | (29,905) | | | — | | | (29,905) | | | (117) | |
Pension and other postretirement benefits | (10,761) | | | (768) | | | (11,529) | | | — | |
Long-term debt | (1,942) | | | — | | | (1,942) | | | — | |
Deferred income taxes | (3,419) | | | (2,502) | | | (5,921) | | | (2,934) | |
Other long-term liabilities | (3,293) | | | 1,478 | | | (1,815) | | | — | |
Net assets acquired | $ | 371,355 | | | $ | 3,192 | | | $ | 374,547 | | | $ | 59,228 | |
The preliminary allocations of the purchase price of the remaining interest in RTS Packaging, the Chattanooga Mill, and Inapel to the tangible and intangible assets acquired and liabilities assumed, as reflected in the table above, are based on the Company’s preliminary allocations of their respective fair values, based on information currently available. Management is continuing to finalize its valuation of certain assets and liabilities including, but not limited to: inventory; property, plant and equipment; goodwill; other intangible assets; and deferred income taxes, and expects to complete its valuations within one year of the respective dates of acquisition.
Goodwill for RTS Packaging and the Chattanooga Mill, of which $87,191 is expected to be deductible for income tax purposes, consists of increased manufacturing capacity, access to certain markets, and the capability to support marquee customers in growing markets. Goodwill for Inapel, none of which is expected to be deductible for income tax purposes, consists of the ability to grow and improve the Company’s existing flexible packaging operation in Brazil.
The Company has accounted for these acquisitions as business combinations under the acquisition method and has included the results of operations of the acquired businesses in the Company’s Consolidated Statements of Income from their respective dates of acquisition.
The Company completed three acquisitions during 2022 at a net cash cost of $1,444,618. On November 15, 2022, the Company completed the acquisition of S.P. Holding, Skjern A/S (“Skjern”), a privately owned manufacturer of paper based in Skjern, Denmark for $89,610, net of cash acquired. Tangible assets totaled $40,489, intangible assets totaled $39,330, liabilities totaled $22,403, and Goodwill totaled $32,194. Skjern produces high-grade paperboard from recycled paper for rigid paper containers, tubes and cores, and other applications.
On August 31, 2022, the Company completed the acquisition of Nordeste Tubetes and NE Tubetes (collectively “Nordeste”), two small tube and core operations in Brazil. Total consideration for the two businesses was $6,419. Tangible assets totaled $1,374, intangible assets totaled $3,031, and Goodwill totaled $2,014. The Company paid $3,933 at closing and recorded a deferred payment obligation totaling $2,486 in “Other liabilities” on the Company’s Consolidated Balance Sheets. The deferred payment obligation is expected to be paid by the end of 2028.
On January 26, 2022, the Company completed the acquisition of Ball Metalpack Holding, LLC (“Ball Metalpack”), renamed Sonoco Metal Packaging (“Metal Packaging”), a leading supplier of sustainable metal packaging for food and household products and the largest aerosol can producer in North America, for $1,348,589, net of cash acquired. Prior to the Company's acquisition, Ball Metalpack was a joint venture formed in 2018 and owned by Platinum Equity (51%) and Ball Corporation (49%). Metal Packaging consists of eight manufacturing plants in the United States and a headquarters facility in Broomfield, Colorado. Factors comprising goodwill at Metal Packaging include increased access to certain markets as well as the value of the assembled workforce.
During 2023, the Company finalized its valuations of the assets acquired and the liabilities assumed in the Metal Packaging, Skjern, and Nordeste acquisitions. As a result, the following measurement period adjustments were made to the previously disclosed preliminary fair values of assets acquired and liabilities assumed during the year ended December 31, 2023.
F-13 FORM 10-K SONOCO 2023 ANNUAL REPORT
| | | | | | | | | | | |
Measurement Period Adjustments for the year ended December 31, 2023 | Metal Packaging | Skjern | Nordeste |
Other receivables | $ | — | | $ | — | | $ | (186) | |
Inventories | (73) | | 14 | | (38) | |
Property, plant and equipment | (247) | | 4,921 | | 494 | |
Other intangible assets | — | | (3,488) | | 3,031 | |
Goodwill | 439 | | 3,135 | | (3,400) | |
Accrued expenses and other | (119) | | (203) | | — | |
Taxes Payable | — | | (3,416) | | — | |
Additional cash consideration | $ | — | | $ | 963 | | $ | (99) | |
The Company accounted for all 2022 acquisitions as business combinations under the acquisition method and has included the results of operations of the acquired businesses in the Company’s Consolidated Statements of Income from the respective dates of acquisition. Financial results for Metal Packaging are included in the Company’s Consumer Packaging Segment, and financial results for Nordeste and Skjern are included in the Industrial Paper Packaging segment. Except for the Metal Packaging acquisition, the Company does not believe that the results of the businesses acquired in 2023, 2022, and 2021 were material to the years presented, individually or in the aggregate, and are therefore not subject to the requirements to provide supplemental pro-forma information.
The following table presents the financial results for Metal Packaging from the date of acquisition through December 31, 2022:
| | | | | | |
| | |
Supplemental Information | | January 26 to |
Metal Packaging | | December 31, 2022 |
Net sales | | $ | 1,035,020 | |
Net income | | $ | 62,777 | |
The following table presents the Company’s pro forma consolidated results for the years ended December 31, 2022 and December 31, 2021, assuming the acquisition of Metal Packaging had occurred on January 1, 2021. This pro forma information is presented for informational purposes only and does not purport to represent the results of operations that would have been achieved if the acquisition had been completed at the beginning of 2021, nor is it necessarily indicative of future consolidated results.
| | | | | | | | | | | | | |
Pro Forma Supplemental Information | | | Years Ended |
Consolidated | | | | December 31, 2022 | December 31, 2021 |
Net sales | | | | $ | 7,300,140 | | $ | 6,425,771 | |
Net income/(loss) attributable to Sonoco | | | | $ | 528,818 | | $ | (145,570) | |
The pro forma information above does not project the Company’s expected results for any future period and gives no effect to any future synergistic benefits that may result from the combination or the costs of integrating the acquired operations with those of the Company. Pro forma information for the years ended December 31, 2022 and December 31, 2021 includes adjustments to depreciation, amortization, and income taxes based upon the final fair value allocation of the purchase price to Metal Packaging’s tangible and intangible assets acquired and liabilities assumed as though the acquisition had occurred on January 1, 2021. Interest expense on the additional debt issued by the Company to fund the acquisition and retention bonuses incurred related to the acquisition are also included in the pro forma information as if the acquisition had occurred on January 1, 2021. Acquisition-related costs of $28,171 and charges related to fair value adjustments to acquisition-date inventory of $33,155 were recognized during 2022. These costs are excluded from 2022 pro forma net income and are instead reflected in 2021 pro forma net income as though the acquisition had occurred on January 1, 2021.
The Company completed four acquisitions during 2021 at a net cash cost of $20,697. On December 30, 2021, the Company completed the acquisition of a recycling facility from American Recycling of Western North Carolina, LLC, a privately held company, for total cash consideration of $6,267. The facility, located in Asheville, North Carolina, primarily services western North Carolina and upstate South Carolina for the processing of recycled materials. On November 8, 2021, the Company completed the acquisition of D&W Paper Tube Inc., a privately owned manufacturer of paper tubes and cardboard cores, serving the carpet and textile industries and consisting of two manufacturing facilities in Chatsworth, Georgia, for total cash consideration of $12,787. The Company also completed two smaller acquisitions earlier in 2021. These included Allied Packaging on August 3, 2021, a manufacturer of paper packaging and related manufacturing equipment, consisting of a single manufacturing facility in Sydney, Australia, for total cash consideration of $802, and TuboTec on March 8, 2021, a small tube and core operation in Brazil, for total cash consideration of $841. The financial results for each of these acquisitions are included in the Company’s Industrial Paper Packaging segment from the respective date acquired.
F-14 FORM 10-K SONOCO 2023 ANNUAL REPORT
Divestiture of Businesses
On July 1, 2023, the Company completed the sale of its U.S. BulkSak business, which consisted of the manufacturing and distribution of flexible intermediate bulk containers, plastic and fiber pallets, and custom fit liners and was a part of the Company’s Industrial Paper Packaging segment, to U.S. BulkSak Holdings, LLC. The cash selling price, as adjusted for the final working capital settlement, was $20,271 with cash proceeds totaling $18,271 received in 2023, and the remaining $2,000 held in escrow to be released to the Company within 18 months from the date of the sale, pursuant to the settlement of any indemnity claims. As a result of the U.S. BulkSak divestiture, the Company wrote off net assets totaling $13,437, including $3,333 of allocated goodwill, and recognized a pretax gain of $6,834 which is included in “Gain/(Loss) on divestiture of business and other assets” in the Company’s Consolidated Statements of Income. The escrow balance of $2,000 is reflected as a long-term receivable in “Other assets” on the Company’s Consolidated Balance Sheets as of December 31, 2023.
Also on July 1, 2023, the Company agreed to the sale of its Mexico BulkSak business. The sale closed in December 2023 for a cash selling price, as adjusted for working capital, of $1,096. As a result of the Mexico BulkSak sale, the Company recognized a pretax gain of $85 which is included in “Gain/(Loss) on divestiture of business and other assets” in the Company’s Consolidated Statements of Income.
On January 26, 2023, the Company completed the sale of its S3 business, a provider of customized waste and recycling management programs and part of the Company’s Industrial Paper Packaging segment, to Northstar, for total cash proceeds of $13,839. An additional $1,500 of proceeds are being held in escrow and will be released to the Company, pursuant to any indemnification claims, twenty months following the date of the divestiture. The Company wrote off net assets totaling $4,274 as part of the divestiture of the business, including $3,042 of allocated goodwill, and recognized a pretax gain of $11,065 during the first quarter of 2023, which is included in “Gain/(Loss) on divestiture of business and other assets” in the Company’s Consolidated Statements of Income. The escrow balance is reflected as a long-term receivable in “Other assets” on the Company’s Consolidated Balance Sheets as of December 31, 2023. The Company is also entitled to receive additional proceeds of $3,200 in the second quarter of 2024 if certain conditions are met. This contingent consideration will be recognized as an additional gain on the sale at the point the contingencies are resolved.
On January 26, 2023, in connection with the sale of the S3 business, the Company acquired a 2.7% equity interest in Northstar valued at $5,000. This investment is being accounted for under the measurement alternative (i.e., cost less impairment, adjusted for any qualifying observable price changes).
The divestitures of the S3 and BulkSak businesses did not represent a strategic shift for the Company or have a major effect on its operations or financial results. Consequently, these sales did not meet the criteria for reporting as discontinued operations. The cash proceeds from the sales were used for general corporate purposes.
On April 4, 2021, the Company completed the sale of its U.S. display and packaging business, part of the All Other group of businesses, to Hood Container Corporation. This business provided design, manufacturing and fulfillment of point-of-purchase displays, as well as contract packaging services, for consumer product customers and had approximately 450 employees across eight manufacturing and fulfillment facilities and four sales and design centers. The Company received net cash proceeds of $81,675 from the sale, wrote off net assets totaling $84,434, and recognized a loss on the divestiture of $2,759, before tax.
On September 30, 2021, the Company completed the sale of its Plastics-Food thermoforming operation in Wilson, North Carolina to Placon for net cash proceeds of $3,528, resulting in the recognition of a gain on the sale of $92, before tax.
These 2021 divestitures did not meet the criteria for reporting as discontinued operations.
The Company continually assesses its operational footprint as well as its overall portfolio of businesses and may consider the divestiture of plants and/or business units it considers to be suboptimal or nonstrategic.
Sale of Assets
With the completion of Project Horizon, the Company’s project to convert the corrugated medium machine in Hartsville, South Carolina, to produce uncoated recycled paperboard was realized. The Company now produces paper exclusively from recycled fibers and no longer requires natural tree fiber for production. Accordingly, on March 29, 2023, the Company sold its timberland properties, consisting of approximately 55,000 acres, to Manulife Investment Management for net cash proceeds of $70,802. The Company disposed of assets with a net book value of $9,857 as part of the sale, and recognized a pretax gain from the sale of these assets of $60,945 during the year ended December 31, 2023, which is included in “Gain/(Loss) on divestiture of business and other assets” in the Company’s Consolidated Statements of Income.
Acquisition, Integration, and Divestiture-Related Costs
Acquisition, integration, and divestiture-related costs of $26,254, $70,210, and $17,722 were incurred in 2023, 2022 and 2021, respectively. These costs include legal and professional fees, investment banking fees, representation and warranty insurance premiums, as well as employee-related and other integration activity costs, that are included in “Selling, general, and administrative expenses” in the Company’s Consolidated Statements of Income. The costs incurred in 2023 and 2022 also include fair value adjustments to acquisition-date inventory totaling $5,227 and $33,155, respectively, that are included in “Cost of sales” in the Company’s Consolidated Statements of Income.
4. Restructuring and asset impairment
Due to its geographic footprint and the cost-competitive nature of its businesses, the Company is continually seeking more cost-effective means and structures to serve its customers and to respond to fundamental changes in its markets. As such, restructuring costs have been, and are expected to be, a recurring component of the Company’s operating costs. The amount of these costs can vary significantly from quarter to quarter and from year to year depending upon the scope, nature, and location of the restructuring activities.
Following are the total restructuring and asset impairment charges, net of adjustments, recognized during the periods presented:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
Restructuring and restructuring-related asset impairment charges | $ | 56,933 | | | $ | 46,815 | | | $ | 9,176 | |
Other asset impairments | — | | | 10,095 | | | 5,034 | |
Restructuring/Asset impairment charges | $ | 56,933 | | | $ | 56,910 | | | $ | 14,210 | |
| | | | | |
The table below sets forth restructuring and restructuring-related asset impairment charges by type incurred:
F-15 FORM 10-K SONOCO 2023 ANNUAL REPORT
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
Severance and Termination Benefits | $ | 26,631 | | | $ | 17,983 | | | $ | 13,097 | |
Asset Impairment/Disposal of Assets | 19,603 | | | 9,442 | | | (9,116) | |
Other Costs | 10,699 | | | 19,390 | | | 5,195 | |
Total restructuring and restructuring-related asset impairment charges | $ | 56,933 | | | $ | 46,815 | | | $ | 9,176 | |
The table below sets forth restructuring and restructuring-related asset impairment charges by reportable segment: | | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
Consumer Packaging | $ | 8,059 | | | $ | 12,433 | | | $ | 3,427 | |
Industrial Paper Packaging | 38,754 | | | 16,019 | | | (1,642) | |
All Other | 7,623 | | | (166) | | | 2,969 | |
Corporate | 2,497 | | | 18,529 | | | 4,422 | |
Total restructuring and restructuring-related asset impairment charges | $ | 56,933 | | | $ | 46,815 | | | $ | 9,176 | |
“Restructuring and restructuring-related asset impairment charges” and “Other asset impairments” are included in “Restructuring/Asset impairment charges” in the Consolidated Statements of Income.
The following table sets forth the activity in the restructuring accrual included in “Accrued expenses and other” on the Company’s Consolidated Balance Sheets: | | | | | | | | | | | | | | | | | | | | | | | |
Accrual Activity | Severance and Termination Benefits | | Asset Impairment/ Disposal of Assets | | Other Costs | | Total |
Liability, December 31, 2021 | $ | 10,917 | | | $ | — | | | $ | 1,873 | | | $ | 12,790 | |
2022 charges | 17,983 | | | 9,442 | | | 19,390 | | | 46,815 | |
Cash (payments)/receipts | (14,024) | | | 7,138 | | | (19,836) | | | (26,722) | |
Asset write downs/disposals | — | | | (16,580) | | | — | | | (16,580) | |
Foreign currency translation | (199) | | | — | | | (35) | | | (234) | |
Liability, December 31, 2022 | $ | 14,677 | | | $ | — | | | $ | 1,392 | | | $ | 16,069 | |
2023 charges | 26,631 | | | 19,603 | | | 10,699 | | | 56,933 | |
| | | | | | | |
Cash (payments)/receipts | (27,000) | | | 6,842 | | | (10,522) | | | (30,680) | |
Asset write downs/disposals | — | | | (26,445) | | | — | | | (26,445) | |
Foreign currency translation | 7 | | | — | | | 69 | | | 76 | |
Liability, December 31, 2023 | $ | 14,315 | | | $ | — | | | $ | 1,638 | | | $ | 15,953 | |
“Severance and Termination Benefits” in 2023 include the cost of severance for approximately 300 employees whose positions were eliminated in conjunction with the Company’s ongoing organizational effectiveness efforts and severance related to the following plant closures: paper mills in Hutchinson, Kansas and Indonesia, part of the Industrial Paper Packaging segment; a metal packaging facility and a perimeter-of-the-store facility in the United States, both part of the Consumer Packaging segment; medical plastics facilities in the United States and United Kingdom, part of the All Other group of businesses; and severance related to the closures of several smaller operations.
“Severance and Termination Benefits” in 2022 include the cost of severance provided to employees terminated as the result of various plant closures, and for approximately 180 employees whose positions were eliminated in conjunction with the Company's ongoing organizational effectiveness efforts.
“Asset Impairment/Disposal of Assets” in 2023 consist primarily of asset impairment charges related to the closure of a paper mill in Hutchinson, Kansas and a metal packaging facility in the United States, and medical plastics facilities in the United States and United Kingdom. These charges were partially offset by gains from the sale of previously impaired assets and a closed perimeter-of-the-store facility, part of the Consumer Packaging segment.
“Asset Impairment/Disposal of Assets” in 2022 consist primarily of asset impairment charges related to plant closures in the Industrial Paper Packaging and Consumer Packaging segments, including asset impairment charges of $3,620 related to Project Horizon. These charges were partially offset by gains from the sale of previously impaired assets and closed facilities in the Consumer Packaging segment and the “All Other” group of businesses. Cash proceeds in 2022 relate to the sales of these assets and facilities, including the partial sale of a previously closed paper mill in Canada, part of the Industrial Paper Packaging segment.
“Other Costs” in 2023 consist primarily of costs related to plant closures including equipment removal, utilities, plant security, property taxes and insurance. In 2022, “Other Costs” consist primarily of consulting services and costs related to plant closures including equipment removal, utilities, plant security, property taxes and insurance.
The Company expects to pay the majority of the remaining restructuring reserves by the end of 2024 using cash generated from operations. The Company also expects to recognize future additional charges totaling approximately $2,300 in connection with ongoing consulting services and previously announced restructuring actions and believes that the majority of these charges will be incurred and paid by the end of 2024. The Company continually evaluates its cost structure, including its manufacturing capacity, and additional restructuring actions are likely to be undertaken.
F-16 FORM 10-K SONOCO 2023 ANNUAL REPORT
Other Asset Impairments
The Company recognized other asset impairment charges totaling $10,095 for the year ended December 31, 2022.
As a result of exiting our operations in Russia, consisting of two small tube and core plants in the Industrial Paper Packaging segment, other asset impairment charges of $9,165 were recognized for the year ended December 31, 2022. These charges include $3,747 of cumulative translation adjustment losses that were reclassified from accumulated other comprehensive income upon completion of the Company's exit from Russia on July 1, 2022.
Total other asset impairment charges for the year ended December 31, 2022 also include $930 of fixed asset impairments in the Company’s plastics foods operations, part of the Consumer Packaging segment. These assets were determined to be impaired as the value of their projected undiscounted cash flows was no longer sufficient to recover their carrying value.
These impairment charges are included in “Restructuring/Asset impairment charges” in the Company’s Consolidated Statements of Income.
5. Book cash overdrafts and cash pooling
As part of its cash management system, the Company uses “zero balance” accounts to fund disbursements. Under this system, the bank balance is zero at the end of each day, while the book balance is usually a negative amount due to reconciling items such as outstanding checks. At December 31, 2023 and 2022, outstanding checks totaling $24,638 and $17,986, respectively, were included in “Payable to suppliers” on the Company’s Consolidated Balance Sheets. In addition, outstanding payroll checks of $0 and $244 as of December 31, 2023 and 2022, respectively, were included in “Accrued wages and other compensation” on the Company’s Consolidated Balance Sheets. Changes in these book cash overdrafts are reported as cash flows from financing activities.
The Company uses a notional pooling arrangement with an international bank to help manage global liquidity requirements. Under this pooling arrangement, the Company and its participating subsidiaries may maintain either cash deposit or borrowing positions through local currency accounts with the bank, so long as the aggregate position of the global pool is a notionally calculated net cash deposit. Because it maintains a security interest in the cash deposits, and has the right to offset the cash deposits against the borrowings, the bank provides the Company and its participating subsidiaries favorable interest terms on both. The Company’s Consolidated Balance Sheets reflect a net cash deposit under this pooling arrangement of $1,308 and $2,375 as of December 31, 2023 and 2022, respectively.
6. Property, plant and equipment
Details of the Company’s property, plant and equipment at December 31 are as follows: | | | | | | | | | | | |
| 2023 | | 2022 |
Land | $ | 135,518 | | | $ | 131,362 | |
Timber resources | — | | | 42,202 | |
Buildings | 740,138 | | | 664,012 | |
Machinery and equipment | 3,825,134 | | | 3,528,545 | |
Construction in progress | 269,061 | | | 226,701 | |
| 4,969,851 | | | 4,592,822 | |
Accumulated depreciation and depletion | (3,063,714) | | | (2,882,423) | |
Property, plant and equipment, net | $ | 1,906,137 | | | $ | 1,710,399 | |
Depreciation and depletion expense amounted to $240,614 in 2023, $216,138 in 2022 and $189,667 in 2021.
7. Leases
The Company routinely enters into leasing arrangements for real estate (including manufacturing facilities, office space, and warehouses), transportation equipment (automobiles, forklifts, and trailers), and office equipment (copiers and postage machines). The assessment of the certainty associated with the exercise of various lease renewal, termination, and purchase options included in the Company’s lease contracts is performed after contemplating all the relevant facts and circumstances in accordance with guidance under ASC 842, “Leases.” Most real estate leases, in particular, include one or more options to renew, with renewal terms that typically extend the lease term in increments from one to five years. The Company’s leases do not have any significant residual value guarantees or restrictive covenants.
The Company completed the acquisition of the remaining interest in RTS Packaging and the acquisition of the Chattanooga Mill on September 8, 2023. The acquisition included operating lease liabilities of $34,604 with a weighted-average remaining lease maturity term and discount rate of 11.5 years and 6.4%, respectively.
The Company completed the acquisition of Metal Packaging on January 26, 2022. The acquisition involved the assumption of operating and finance lease assets and liabilities. The acquired operating lease liabilities of $33,910 had a weighted-average remaining lease maturity term and discount rate of 11.0 years and 2.8%, respectively, and the acquired finance lease liabilities of $46,687 had a weighted-average remaining lease maturity term and discount rate of 3.8 years and 7.5%, respectively, as of the date of acquisition. For additional information about these acquisitions, please see Note 3.
F-17 FORM 10-K SONOCO 2023 ANNUAL REPORT
The following table sets forth the balance sheet location and values of the Company’s lease assets and lease liabilities at December 31, 2023 and December 31, 2022: | | | | | | | | | | | | | | | | | | | | |
Classification | | Balance Sheet Location | | December 31, 2023 | | December 31, 2022 |
Lease Assets | | | | | | |
Operating lease assets | | Right of Use Asset - Operating Leases | | $ | 314,944 | | | $ | 296,781 | |
Finance lease assets | | Other Assets | | 94,026 | | | 103,467 | |
Total lease assets | | | | $ | 408,970 | | | $ | 400,248 | |
| | | | | | |
Lease Liabilities | | | | | | |
Current operating lease liabilities | | Accrued expenses and other | | $ | 54,803 | | | $ | 52,306 | |
Current finance lease liabilities | | Notes payable and current portion of long-term debt | | 18,791 | | | 19,015 | |
Total current lease liabilities | | | | 73,594 | | | 71,321 | |
| | | | | | |
Noncurrent operating lease liabilities | | Noncurrent Operating Lease Liabilities | | 265,454 | | | 250,994 | |
Noncurrent finance lease liabilities | | Long-term Debt, net of current portion | | 70,203 | | | 83,905 | |
Total noncurrent lease liabilities | | | | 335,657 | | | 334,899 | |
Total lease liabilities | | | | $ | 409,251 | | | $ | 406,220 | |
Certain of the Company’s leases include variable costs. Variable costs include lease payments that were volume or usage-driven in accordance with the use of the underlying asset, and also non-lease components that were incurred based upon actual terms rather than contractually fixed amounts. In addition, variable costs are incurred for lease payments that are indexed to a change in rate or index. Because the right of use asset recorded on the balance sheet was determined based upon factors considered at the commencement date, subsequent changes in the rate or index that were not contemplated in the right of use asset balances recorded on the balance sheet result in variable expenses being incurred when paid during the lease term.
The following table sets forth the components of the Company’s total lease cost for the years ended December 31, 2023, 2022, and 2021: | | | | | | | | | | | | | | | | | | | | | | | |
Lease Cost | | | 2023 | | 2022 | | 2021 |
Operating lease cost | (a) | | $ | 54,990 | | | $ | 51,890 | | | $ | 48,158 | |
Finance lease cost: | | | | | | | |
Amortization of lease asset | (a) (b) | | 13,110 | | | 12,241 | | | 5,747 | |
Interest on lease liabilities | (c) | | 4,447 | | | 4,751 | | | 1,384 | |
Variable lease cost | (a) (d) | | 40,983 | | | 30,269 | | | 26,198 | |
Impairment charges | (e) | | — | | | 293 | | | 148 | |
Total lease cost | | | $ | 113,530 | | | $ | 99,444 | | | $ | 81,635 | |
(a) Production-related and administrative amounts are included in cost of sales and selling, general and administrative expenses, respectively.
(b) Included in depreciation and amortization.
(c) Included in interest expense.
(d) Also includes short-term lease costs, which are deemed immaterial.
(e) Impairment charges are included in “Restructuring/asset impairment charges” in the Company’s Consolidated Statements of Income. See Note 4 for more information.
The following table sets forth the five-year maturity schedule of the Company’s lease liabilities as of December 31, 2023: | | | | | | | | | | | | | | | | | | | | |
Maturity of Lease Liabilities | | Operating Leases | | Finance Leases | | Total |
2024 | | $ | 55,688 | | | $ | 19,163 | | | $ | 74,851 | |
2025 | | 48,400 | | | 21,186 | | | 69,586 | |
2026 | | 38,379 | | | 16,727 | | | 55,106 | |
2027 | | 34,125 | | | 4,791 | | | 38,916 | |
2028 | | 31,329 | | | 4,277 | | | 35,606 | |
Beyond 2028 | | 198,533 | | | 38,922 | | | 237,455 | |
Total lease payments | | 406,454 | | | 105,066 | | | 511,520 | |
Less: Interest | | 86,197 | | | 16,072 | | | 102,269 | |
Lease Liabilities | | $ | 320,257 | | | $ | 88,994 | | | $ | 409,251 | |
F-18 FORM 10-K SONOCO 2023 ANNUAL REPORT
The following tables set forth the Company’s weighted average remaining lease term and discount rates used in the calculation of its outstanding lease liabilities at December 31, 2023, 2022, and 2021, along with other lease-related information for the years ended December 31, 2023, 2022, and 2021:
| | | | | | | | | | | | | | | | | |
Lease Term and Discount Rate | 2023 | | 2022 | | 2021 |
Weighted-average remaining lease term (years): | | | | | |
Operating leases | 10.7 | | 11.2 | | 11.8 |
Finance leases | 8.8 | | 9.2 | | 13.5 |
Weighted-average discount rate: | | | | | |
Operating leases | 4.97% | | 4.27% | | 4.09% |
Finance leases | 4.89% | | 4.79% | | 2.86% |
| | | | | |
Other Information | 2023 | | 2022 | | 2021 |
Cash paid for amounts included in the measurement of lease liabilities: | | | | | |
Operating cash flows used by operating leases | $ | 54,877 | | | $ | 52,198 | | | $ | 50,479 | |
Operating cash flows used by finance leases | $ | 4,447 | | | $ | 4,751 | | | $ | 1,384 | |
Financing cash flows used by finance leases | $ | 15,559 | | | $ | 12,687 | | | $ | 4,699 | |
Leased assets obtained in exchange for new operating lease liabilities | $ | 33,059 | | | $ | 36,158 | | | $ | 20,505 | |
Leased assets obtained in exchange for new finance lease liabilities | $ | 8,354 | | | $ | 10,091 | | | $ | 14,643 | |
Modification to leased assets for increase in operating lease liabilities | $ | 2,938 | | | $ | 2,807 | | | $ | 15,936 | |
Modification to leased assets for increase/(decrease) in finance lease liabilities | $ | 18 | | | $ | (642) | | | $ | 9,586 | |
Termination reclasses to decrease operating lease assets | $ | (15,314) | | | $ | (4,285) | | | $ | (5,267) | |
Termination reclasses to decrease operating lease liabilities | $ | (16,169) | | | $ | (4,537) | | | $ | (5,602) | |
Termination reclasses to decrease finance lease assets | $ | (4,564) | | | $ | (1,351) | | | $ | (125) | |
Termination reclasses to decrease finance lease liabilities | $ | (6,462) | | | $ | (87) | | | $ | (130) | |
8. Goodwill and other intangible assets
Goodwill
Changes in the carrying amount of goodwill by segment for the year ended December 31, 2023, are as follows: | | | | | | | | | | | | | | | | | | | | | | | |
| Consumer Packaging | | Industrial Paper Packaging | | All Other | | Total |
Balance as of January 1, 2023 | $ | 898,625 | | | $ | 394,826 | | | $ | 381,860 | | | $ | 1,675,311 | |
Acquisitions | 15,704 | | | 92,657 | | | — | | | 108,361 | |
Divestitures | — | | | (6,375) | | | — | | | (6,375) | |
| | | | | | | |
Measurement period adjustments | 439 | | | 14,644 | | | — | | | 15,083 | |
Foreign currency translation | 5,669 | | | 10,654 | | | 1,951 | | | 18,274 | |
Balance as of December 31, 2023 | $ | 920,437 | | | $ | 506,406 | | | $ | 383,811 | | | $ | 1,810,654 | |
Goodwill activity reflected under the caption “Acquisitions” relates to the September 8, 2023 acquisitions of the remaining interest in RTS Packaging and the Chattanooga Mill and the December 1, 2023 acquisition of Inapel. Goodwill activity reflected under the caption “Divestitures” relates to the sales of the Company’s S3 business on January 26, 2023 and the U.S. BulkSak business on July 1, 2023. Goodwill activity reflected under the caption “Measurement period adjustments” relates to the current year acquisitions of the remaining interest in RTS Packaging and the Chattanooga Mill, as well as the prior year acquisitions of Metal Packaging, Skjern and Nordeste. See Note 3 for additional information.
The Company assesses goodwill for impairment annually during the third quarter, or from time to time when warranted by the facts and circumstances surrounding individual reporting units or the Company as a whole. The Company completed its most recent annual goodwill impairment testing during the third quarter of 2023 and analyzed certain qualitative and quantitative factors in determining whether a goodwill impairment existed. The Company’s assessments reflected a number of significant management assumptions and estimates including the Company’s forecast of sales growth, gross profit margins, and discount rates. Changes in these assumptions could materially impact the Company’s conclusions. Based on its assessments, the Company concluded that there was no impairment of goodwill for any of its reporting units.
Although no reporting units failed the annual impairment test, in management’s opinion the goodwill balance of the Plastics-Medical reporting unit, previously known as Plastics-Healthcare, is at risk of impairment in the near term if the reporting unit’s operations do not perform in line with management’s expectations, or if there is a negative change in the long-term outlook for the business or in other factors such as the discount rate.
F-19 FORM 10-K SONOCO 2023 ANNUAL REPORT
In the annual goodwill impairment analysis completed during the third quarter of 2023, projected future cash flows for the Plastics-Medical reporting unit were discounted at 12.0% and its estimated fair value was determined to exceed its carrying values by approximately 29.9%. Based on the discounted cash flow model and holding other valuation assumptions constant, the discount rate for this reporting unit would have to be increased to 14.5% in order for the estimated fair value of the reporting unit to fall below its carrying value. Total goodwill associated with the Plastics-Medical reporting unit was $64,212 at December 31, 2023.
During the time subsequent to the annual evaluation, and at December 31, 2023, the Company considered whether any events and/or changes in circumstances had resulted in the likelihood that the goodwill of any of its reporting units may have been impaired. It is management’s opinion that no such events have occurred.
Other intangible assets
Details at December 31 are as follows: | | | | | | | | | | | |
| 2023 | | 2022 |
Other Intangible Assets, Gross: | | | |
Patents | $ | 29,304 | | | $ | 29,303 | |
Customer lists | 1,282,689 | | | 1,092,232 | |
Trade names | 41,836 | | | 34,220 | |
Proprietary technology | 56,857 | | | 57,720 | |
Other | 6,916 | | | 6,721 | |
Other Intangible Assets, Gross | $ | 1,417,602 | | | $ | 1,220,196 | |
Accumulated Amortization: | | | |
Patents | $ | (19,549) | | | $ | (17,889) | |
Customer lists | (493,778) | | | (417,034) | |
Trade names | (18,845) | | | (15,892) | |
Proprietary technology | (29,013) | | | (25,113) | |
Other | (2,747) | | | (2,670) | |
Accumulated Amortization | $ | (563,932) | | | $ | (478,598) | |
Other Intangible Assets, Net | $ | 853,670 | | | $ | 741,598 | |
The acquisition of the remaining interest in RTS Packaging and the acquisition of the Chattanooga Mill on September 8, 2023, and the December 1, 2023 acquisition of Inapel, resulted in the addition of $199,217 of intangible assets, primarily related to customer lists. These intangibles will be amortized over an average useful life of 14.8 years. The fair values of intangible assets associated with these acquisitions were determined using an income valuation approach.
Aggregate amortization expense on intangible assets was $87,264, $80,445 and $49,419 for the years ended December 31, 2023, 2022 and 2021, respectively. Amortization expense on intangible assets is expected to approximate $88,200 in 2024, $79,200 in 2025, $75,300 in 2026, $73,900 in 2027 and $73,100 in 2028 based on intangible assets as of December 31, 2023.
9. Supply chain financing
The following table sets forth the balance sheet location and values of the obligations of the Company under its SCF Programs at December 31, 2023 and December 31, 2022:
| | | | | | | | | | | | | | |
Balance Sheet Line Item | | December 31, 2023 | | December 31, 2022 |
Payable to suppliers(a) | | $ | 35,847 | | | $ | 52,415 | |
Notes payable and current portion of long-term debt(b) | | $ | — | | | $ | 63,448 | |
(a) The net payment of these obligations is included in “Net cash provided by operating activities” in the Company’s Consolidated Statements of Cash Flows.
(b) The net payment of these obligations is included in “Net cash provided/(used) by financing activities” in the Company’s Consolidated Statements of Cash Flows.
F-20 FORM 10-K SONOCO 2023 ANNUAL REPORT
10. Debt
Details of the Company’s debt at December 31 were as follows: | | | | | | | | | | | |
| 2023 | | 2022 |
| | | |
Syndicated term loan due August 2028 | $ | 572,025 | | | $ | — | |
Syndicated term loan due January 2025 | — | | | 299,644 | |
Syndicated term loan due December 2023 | — | | | 399,246 | |
1.80% notes due February 2025 | 399,149 | | | 398,369 | |
2.25% notes due February 2027 | 298,421 | | | 297,910 | |
2.85% notes due February 2032 | 495,785 | | | 495,264 | |
3.125% notes due May 2030 | 596,480 | | | 595,911 | |
5.75% notes due November 2040 | 536,246 | | | 536,214 | |
Other foreign denominated debt, average rate of 10.4% in 2023 and 5.7% in 2022 | 78,800 | | | 20,668 | |
Finance lease obligations | 88,994 | | | 102,920 | |
Other debt | 17,100 | | | 76,077 | |
Total debt | $ | 3,083,000 | | | $ | 3,222,223 | |
Less: Notes payable and current portion of long-term debt | 47,132 | | | 502,440 | |
Long-term debt | $ | 3,035,868 | | | $ | 2,719,783 | |
On August 7, 2023, the Company entered into a credit agreement with a consortium of Farm Credit System institutions and CoBank, ACB, as Administrative Agent (the “Term Loan Agreement”). The Term Loan Agreement provides the Company with the ability to borrow up to $900,000 on an unsecured basis (the “Term Loan Facility”). A total of $600,000 was drawn from the Term Loan Facility on August 7, 2023 and used to repay the syndicated term loans that were due in December 2023 and January 2025, and to make certain capital expenditures and reimburse the Company for certain capital expenditures it had made in its operation of waste disposal facilities in rural areas. An additional $270,000 was drawn from the Term Loan Facility on September 8, 2023 and used to partially fund the acquisition of the remaining interest in RTS Packaging and the acquisition of the Chattanooga Mill (see Note 3 for more information). Borrowings under the Term Loan Facility, net of any prepayments, will become payable in full on August 7, 2028. As of December 31, 2023, the Company had repaid a total of $295,000 of the amounts drawn under the Term Loan Facility. Borrowings under the Term Loan Facility bear interest at a fluctuating rate per annum equal to, at the Company’s option, (i) the forward-looking SOFR term rate (“Term SOFR” and such borrowings, “Term SOFR Loans”), (ii) a base rate set forth in the Term Loan Agreement, or (iii) a combination thereof, plus, in each case, an applicable margin calculated based on the Company’s credit ratings and, in the of case of Term SOFR Loans, a SOFR Adjustment (as defined in the Term Loan Agreement) of 0.1%. The Company has designated its borrowings under the Term Loan Facility as Term SOFR Loans. The margin currently applicable to Term SOFR Loans based on the Company’s credit ratings, together with the SOFR Adjustment, is 1.90%. If Term SOFR ceases to be available, the benchmark rate shall switch to Daily Simple SOFR (as defined in the Term Loan Agreement). There is no required amortization under the Term Loan Facility, and voluntary prepayments are permissible without penalty, subject to certain conditions pertaining to minimum notice and minimum prepayment and reduction amounts as described in the Term Loan Agreement.
The Term Loan Agreement contains various customary representations and warranties and affirmative and negative covenants, as more fully described in the Term Loan Agreement. The Term Loan Agreement also contains various customary events of default (subject to grace periods, as applicable) including, among others: nonpayment of principal, interest or fees; breach of covenant; payment default on, or acceleration under, certain other material indebtedness; inaccuracy of the representations or warranties in any material respect; bankruptcy or insolvency; inability to pay debts; certain unsatisfied judgments; certain ERISA-related events; the invalidity or unenforceability of the Term Loan Agreement or certain other documents executed in connection therewith; and the occurrence of a change of control.
On June 30, 2021, the Company entered into a new five-year $750,000, unsecured revolving credit facility which replaced an existing credit facility entered into on July 20, 2017, and reflects substantially the same terms and conditions. Consistent with prior facilities, this revolving credit facility supports the Company’s $500,000 commercial paper program. Based on the pricing grid, the Credit Agreement for the revolving credit facility and Sonoco’s current credit ratings, any drawings are subject to the Term SOFR plus the 125.0 basis points margin. On August 7, 2023, the Company increased the commitments under this facility by $150,000 to an aggregate amount of $900,000.
On April 28, 2021, the Company commenced a cash tender offer to purchase up to $300,000 of the $600,000 outstanding principal amount of its 5.75% notes due November 2040. Upon expiration of the tender on May 25, 2021, the Company repurchased 10.53% of its outstanding 5.75% notes for a total cash cost of $81,961, as shown below:
| | | | | | | | | | | | | | |
| | Principal Amount Tendered | Premium and Other Amounts Paid | Total Cash Paid |
5.75% notes due November 2040 | | $ | 63,206 | | $ | 18,755 | | $ | 81,961 | |
On April 28, 2021, the Company entered into a reverse treasury lock agreement intended to fix the cash cost to fund approximately $100,000 of the maximum $300,000 principal amount subject to being tendered. The settlement of the reverse treasury lock on May 13, 2021 resulted in a loss of $1,356. In addition, the Company wrote off a proportional share of unamortized bond issuance costs and unamortized original issue discounts associated with the 5.75% notes. These non-cash write-offs net to $73, which combined with the hedge loss and premium and other amounts paid, resulted in a pretax loss from the early extinguishment of debt totaling $20,184.
F-21 FORM 10-K SONOCO 2023 ANNUAL REPORT
The principal requirements of debt maturing in the next five years are: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| 2024 | | 2025 | | 2026 | | 2027 | | 2028 |
Debt maturities by year | $ | 47,132 | | | $ | 449,774 | | | $ | 21,778 | | | $ | 310,355 | | | $ | 583,655 | |
As of December 31, 2023, the Company has scheduled debt maturities through the next twelve months of $47,132. At December 31, 2023, the Company had $151,937 in cash and cash equivalents on hand and $900,000 in committed capacity available for drawdown under its revolving credit facility. The Company believes that these amounts, combined with expected net cash flows from operating activities, provide ample liquidity to cover these debt maturities and other cash flow needs of the Company over the course of the next year.
In addition, the Company had approximately $238,400 available under unused short-term lines of credit at December 31, 2023. These short-term lines of credit are available for general corporate purposes of our subsidiaries, including working capital and hedging requirements.
Certain of the Company’s debt agreements impose restrictions with respect to the maintenance of financial ratios and the disposition of assets. The most restrictive covenants currently require the Company to maintain a minimum level of interest coverage and a minimum level of net worth, as defined in the agreements. As of December 31, 2023, the Company’s interest coverage and net worth were substantially above the minimum levels required under these covenants.
11. Financial instruments and derivatives
The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value. | | | | | | | | | | | | | | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| Carrying Amount | | Fair Value | | Carrying Amount | | Fair Value |
Long-term debt, net of current portion | $ | 3,035,868 | | | $ | 2,890,009 | | | $ | 2,719,783 | | | $ | 2,477,884 | |
The carrying value of cash and cash equivalents and short-term debt approximates fair value. The fair value of long-term debt is determined based on recent trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities, which is considered a Level 2 fair value measurement.
Cash Flow Hedges
At December 31, 2023 and 2022, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. These contracts, which have maturities ranging through December 2024, qualify as cash flow hedges under U.S. GAAP. For derivative instruments that are designated and qualify as a cash flow hedge, the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings and is presented in the same income statement line item as the earnings effect of the hedged item.
Commodity Cash Flow Hedges
Certain derivative contracts entered into to manage the cost of anticipated purchases of natural gas and aluminum have been designated by the Company as cash flow hedges. At December 31, 2023, these contracts included natural gas swaps covering approximately 0.1 million MMBTUs, representing approximately 1% of anticipated natural gas usage in 2024. The Company also has certain natural gas hedges that are not designated as cash flow hedges. See “Non-Designated Derivatives” below for a discussion of these hedges. The Company has also designated swap contracts covering 488 metric tons of aluminum as cash flow hedges. These contracts represent approximately 10% of anticipated aluminum usage for 2024. The fair values of the Company’s commodity cash flow hedges netted to a loss position of $(41) and $(172) at December 31, 2023 and December 31, 2022, respectively. The amount of the loss included in accumulated other comprehensive loss at December 31, 2023, expected to be reclassified to the income statement during the next twelve months is $(41).
Foreign Currency Cash Flow Hedges
The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales, purchases, and capital spending expected to occur in 2024. The net positions of these contracts at December 31, 2023, were as follows (in thousands): | | | | | | | | | | | |
Currency | Action | Quantity | |
Colombian peso | purchase | 22,276,464 | | |
Mexican peso | purchase | 579,207 | | |
Polish zloty | purchase | 131,417 | | |
Danish Krone | purchase | 48,225 | | |
Swedish Krone | sell | (6,827) | | |
Czech koruna | purchase | 109,362 | | |
Euro | purchase | 2,291 | | |
Turkish lira | purchase | 57,507 | | |
Brazilian real | purchase | 54,302 | | |
British pound | sell | (435) | | |
Canadian dollar | purchase | 35,016 | | |
The fair value of foreign currency cash flow hedges related to forecasted sales and purchases netted to a gain position of $1,502 at December 31, 2023, and a loss position of $(299) at December 31, 2022. The amount of the gain expected to be reclassified from accumulated other comprehensive loss to the income statement during the next twelve months is $1,502. In addition, the Company has entered into forward contracts to hedge certain foreign currency cash flow transactions related to construction in progress. As of December 31, 2023 and December 31, 2022, the net positions of these contracts were $0 and $(564), respectively. During the twelve months ended December 31, 2023, losses from these hedges totaling $(401) were reclassified from accumulated other comprehensive loss and included in the carrying value of the
F-22 FORM 10-K SONOCO 2023 ANNUAL REPORT
capitalized expenditures. No gains or losses are expected to be reclassified from accumulated other comprehensive loss and included in the carrying value of the related fixed assets acquired during the next twelve months.
Net Investment Hedge
During 2023, the Company became a party to cross-currency swap agreements with a total notional amount of $500,000 to effectively convert a portion of the Company’s fixed-rate U.S. dollar denominated debt, including the semi-annual interest payments, to fixed-rate euro-denominated debt. The swap agreements, which have a maturity of December 18, 2026, provide for the Company to receive semi-annual interest payments in U.S. dollars at a fixed rate and to make semi-annual interest payments in euro at a fixed rate. The risk management objective of entering into the swap agreements is to manage foreign currency risk relating to net investments in certain European subsidiaries denominated in euros. The agreements are designated as net investment hedges for accounting purposes.
The gain or loss on the net investment hedge derivative instrument is included in the foreign currency translation component of accumulated other comprehensive loss until the net investment is sold, diluted, or liquidated. Interest payments received for the cross-currency swaps are excluded from the net investment hedge effectiveness assessment and are recorded in “Interest expense” on the Company’s Consolidated Statements of Income. The assumptions used in measuring fair value of the cross-currency swaps are considered level 2 inputs, which are based upon the Euro-to-U.S. dollar exchange rate market.
For the year ended December 31, 2023, the fair value of the Company’s net investment hedges was a loss position of $5,073, and a loss of $3,779 (net of income taxes of $1,294) was reported as a component of accumulated other comprehensive loss within foreign currency items.
Non-Designated Derivatives
The Company routinely enters into other derivative contracts which are not designated for hedge accounting treatment under ASC 815, “Derivatives and Hedging.” As such, changes in fair value of these non-designated derivatives are recorded directly to income and expense in the periods that they occur.
Foreign Currency Hedges
The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and foreign currency denominated receivables and payables. The net currency positions of these non-designated contracts at December 31, 2023, were as follows (in thousands):
| | | | | | | | |
Currency | Action | Quantity |
Colombian peso | Purchase | 59,655,780 |
Indonesian rupiah | Purchase | 7,711,880 |
Mexican peso | Purchase | 403,952 |
Turkish lira | Purchase | 5,593 |
Canadian dollar | Purchase | 5,923 |
Thai Baht | Sell | (10,459) |
Commodity Hedges
The Company has entered into non-designated derivative contracts to manage the cost of anticipated purchases of natural gas. At December 31, 2023, these contracts consisted of natural gas swaps covering approximately 5.4 million MMBTUs and represented approximately 75% of anticipated usage in North America for 2024, respectively.
Interest Rate Hedges
Pursuant to the registered public offering of unsecured 2.85% notes with a principal amount of $500,000 maturing on February 1, 2032, the Company entered into two treasury lock derivative instruments with a notional principal amount of $150,000 each on December 29, 2021 with the risk management objective of reducing the Company's exposure to increases in the underlying Treasury index up to the date of pricing of the notes. The derivatives were settled when the bonds priced on January 11, 2022, with the Company recognizing a gain on the settlement of $5,201. The gain is included in “Selling, general and administrative expenses” on the Company’s Consolidated Statements of Income for the year ended December 31, 2022.
The fair value of the Company’s non-designated derivatives position was a loss of $(6,790) and $(8,692) at December 31, 2023 and December 31, 2022, respectively. The following table sets forth the location and fair values of the Company’s derivative instruments at December 31, 2023 and December 31, 2022:
F-23 FORM 10-K SONOCO 2023 ANNUAL REPORT
| | | | | | | | | | | | | | | | | |
| | | Fair Value at December 31 |
Description | Balance Sheet Location | | 2023 | | 2022 |
Derivatives designated as hedging instruments: | | | | | |
Commodity Contracts | Prepaid expenses | | $ | 67 | | | $ | 10 | |
Commodity Contracts | Other assets | | — | | | 8 | |
Commodity Contracts | Accrued expenses and other | | (108) | | | (155) | |
Commodity Contracts | Other liabilities | | — | | | (35) | |
Foreign Exchange Contracts | Prepaid expenses | | 2,525 | | | 1,251 | |
Foreign Exchange Contracts | Accrued expenses and other | | (1,024) | | | (2,114) | |
Net investment hedge | Prepaid expenses | | 5,567 | | | — | |
Net investment hedge | Other liabilities | | (10,640) | | | — | |
Derivatives not designated as hedging instruments: | | | | | |
Commodity Contracts | Prepaid expenses | | $ | 12 | | | $ | 5 | |
Commodity Contracts | Other assets | | — | | | 251 | |
Commodity Contracts | Accrued expenses and other | | (6,782) | | | (8,599) | |
Commodity Contracts | Other liabilities | | — | | | (295) | |
Foreign Exchange Contracts | Prepaid expenses | | 130 | | | 115 | |
| | | | | |
Foreign Exchange Contracts | Accrued expenses and other | | (159) | | | (169) | |
| | | | | |
While certain of the Company's derivative contract arrangements with its counterparties provide for the ability to settle contracts on a net basis, the Company reports its derivative positions on a gross basis. There are no collateral arrangements or requirements in these agreements.
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the year ended December 31, 2023 and December 31, 2022, excluding the gains or losses on foreign currency cash flow hedges that were reclassified from accumulated other comprehensive loss to the carrying value of the capitalized expenditures: | | | | | | | | | | | | | | | | | | | | |
Description | | Amount of Gain or (Loss) Recognized in OCI on Derivatives | | Location of Gain or (Loss) Reclassified from Accumulated OCI Into Income | | Amount of Gain or (Loss) Reclassified from Accumulated OCI Into Income |
Derivatives in Cash Flow Hedging Relationships: | | |
Year Ended December 31, 2023 | | | | | | |
Foreign Exchange Contracts | | $ | 8,982 | | | Net sales | | $ | 10,860 | |
| | | | Cost of sales | | $ | (3,728) | |
Commodity Contracts | | $ | 99 | | | Cost of sales | | $ | (32) | |
| | | | | | |
Year Ended December 31, 2022 | | | | | | |
Foreign Exchange Contracts | | $ | (1,009) | | | Net sales | | $ | 3,460 | |
| | | | Cost of sales | | $ | (2,852) | |
Commodity Contracts | | $ | 5,321 | | | Cost of sales | | $ | 6,948 | |
| | | | | | | | | | | | | | |
Description | | Gain or (Loss) Recognized | | Location of Gain or (Loss) Recognized in Income Statement |
Derivatives not Designated as Hedging Instruments: | | | | |
Year Ended December 31, 2023 | | | | |
Commodity Contracts | | $ | (19,087) | | | Cost of Sales |
Foreign Exchange Contracts | | $ | 7,560 | | | Selling, general and administrative |
| | | | |
Year Ended December 31, 2022 | | | | |
Commodity Contracts | | $ | 1,831 | | | Cost of sales |
Foreign Exchange Contracts | | $ | 355 | | | Selling, general and administrative |
| | | | |
F-24 FORM 10-K SONOCO 2023 ANNUAL REPORT
| | | | | | | | | | | | | | | | | | | | |
| | Year Ended December 31, 2023 | | Year Ended December 31, 2022 |
Description | Net Sales | Cost of Sales | | Net Sales | Cost of Sales |
Total amount of income and expense line items presented in the Consolidated Statements of Income | $ | 10,860 | | $ | (3,760) | | | $ | 3,460 | | $ | 4,096 | |
| | | | | | |
Gain or (loss) on cash flow hedging relationships: | | | | | |
Foreign exchange contracts: | | | | | |
| Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income | $ | 10,860 | | $ | (3,728) | | | $ | 3,460 | | $ | (2,852) | |
| | | | | | |
Commodity contract: | | | | | |
| Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income | $ | — | | $ | (32) | | | $ | — | | $ | 6,948 | |
F-25 FORM 10-K SONOCO 2023 ANNUAL REPORT
12. Fair value measurements
Fair value is defined as an exit price representing the amount that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants. Fair value is a market-based measurement that is determined based on assumptions that market participants would use in pricing an asset or liability. A three-tier fair value hierarchy is used to prioritize the inputs in measuring fair value as follows: | | | | | |
Level 1 – | Observable inputs such as quoted market prices in active markets; |
| |
Level 2 – | Inputs, other than quoted prices in active markets, that are observable either directly or indirectly; and |
| |
Level 3 – | Unobservable inputs for which there is little or no market data, which require the reporting entity to develop its own assumptions. |
Assets that are calculated at net asset value (“NAV”) per share are not required to be categorized within the fair value hierarchy.
The following tables set forth information regarding the Company’s financial assets and financial liabilities that are measured at fair value on a recurring basis: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Description | December 31, 2023 | | Assets measured at NAV (f) | | Level 1 | | Level 2 | | Level 3 |
Hedge derivatives, net: | | | | | | | | | |
Commodity contracts | $ | (41) | | | $ | — | | | $ | — | | | $ | (41) | | | $ | — | |
Foreign exchange contracts | 1,502 | | | — | | | — | | | 1,502 | | | — | |
Net investment hedge | (5,073) | | | — | | | — | | | (5,073) | | | — | |
Non-hedge derivatives, net: | | | | | | | | | |
Commodity contracts | (6770) | | | — | | | — | | | (6770) | | | — | |
Foreign exchange contracts | (29) | | | — | | | — | | | (29) | | | — | |
| | | | | | | | | |
Postretirement benefit plan assets: | | | | | | | | | |
Common Collective(a) | 12,958 | | | 12,958 | | | — | | | — | | | — | |
Mutual funds(b) | 45,931 | | | — | | | — | | | 45,931 | | | — | |
Fixed income securities(c) | 242,702 | | | 63,849 | | | — | | | 178,853 | | | — | |
| | | | | | | | | |
Short-term investments(d) | 4,175 | | | — | | | — | | | 4,175 | | | — | |
| | | | | | | | | |
Real estate funds(e) | 400 | | | 400 | | | — | | | — | | | — | |
Cash and accrued income | 2,634 | | | — | | | 2,634 | | | — | | | — | |
| | | | | | | | | |
Total postretirement benefit plan assets | $ | 308,800 | | | $ | 77,207 | | | $ | 2,634 | | | $ | 228,959 | | | $ | — | |
Description | December 31, 2022 | | Assets measured at NAV (f) | | Level 1 | | Level 2 | | Level 3 |
Hedge derivatives, net: | | | | | | | | | |
Commodity contracts | $ | (172) | | | $ | — | | | $ | — | | | $ | (172) | | | $ | — | |
Foreign exchange contracts | (863) | | | — | | | — | | | (863) | | | — | |
Non-hedge derivatives, net: | | | | | | | | | |
Commodity contracts | (8,638) | | | — | | | — | | | (8,638) | | | — | |
Foreign exchange contracts | (54) | | | — | | | — | | | (54) | | | — | |
| | | | | | | | | |
| | | | | | | | | |
| | | | | | | | | |
Postretirement benefit plan assets: | | | | | | | | | |
Common Collective(a) | 6,497 | | | 6,497 | | | — | | | — | | | — | |
Mutual funds(b) | 50,467 | | | — | | | — | | | 50,467 | | | — | |
Fixed income securities(c) | 198,628 | | | 32,927 | | | — | | | 165,701 | | | — | |
| | | | | | | | | |
Short-term investments(d) | 1,099 | | | — | | | — | | | 1,099 | | | — | |
| | | | | | | | | |
Real estate funds(e) | 680 | | | 680 | | | — | | | — | | | — | |
Cash and accrued income | 8,504 | | | — | | | 8,504 | | | — | | | — | |
| | | | | | | | | |
Total postretirement benefit plan assets | $ | 265,875 | | | $ | 40,104 | | | $ | 8,504 | | | $ | 217,267 | | | $ | — | |
a.Common collective trust investments consist of domestic and international large and mid capitalization equities, including emerging markets and funds invested in both short-term and long-term bonds. Underlying investments are generally valued at closing prices from national exchanges. Commingled funds, private securities, and limited partnerships are valued at unit values or NAVs provided by the investment managers.
b.Mutual fund investments are comprised of equity securities of corporations with large capitalizations and also include funds invested in corporate equities in international and emerging markets and funds invested in long-term bonds, which are valued at closing prices from national exchanges.
c.Fixed income securities include funds that invest primarily in government securities and long-term bonds. Underlying investments are generally valued at closing prices from national exchanges, fixed income pricing models, and independent financial analysts. Fixed income commingled funds are valued at unit values provided by the investment managers.
d.Short-term investments include several money market funds used for managing overall liquidity. Underlying investments are generally valued at closing prices from national exchanges. Commingled funds are valued at unit values provided by the investment managers.
e.Includes investments in real estate funds (including office, industrial, residential and retail). Underlying real estate securities are generally valued at closing prices from national exchanges.
f.Certain assets that are measured at fair value using the NAV per share (or its equivalent) practical expedient have not been classified in the fair value hierarchy.
F-26 FORM 10-K SONOCO 2023 ANNUAL REPORT
The Company’s pension plan assets comprise more than 96% of its total postretirement benefit plan assets. Accordingly, the assets of the Company’s various pension plans and retiree health and life insurance plans are not shown separately, but are combined in the tables above. Postretirement benefit plan assets are netted against postretirement benefit obligations to determine the funded status of each plan. The funded status is recognized in the Company’s Consolidated Balance Sheets as shown in Note 14.
As discussed in Note 11, the Company uses derivatives to mitigate the effect of commodity fluctuations, foreign currency fluctuations and, from time to time, interest rate movements. Fair value measurements for the Company’s derivatives are classified under Level 2 because such measurements are estimated based on observable inputs such as interest rates, yield curves, spot and future commodity prices, and spot and future exchange rates.
The Company does not currently have any nonfinancial assets or liabilities that are recognized or disclosed at fair value on a recurring basis. None of the Company’s financial assets or liabilities are measured at fair value using significant unobservable inputs. There were no transfers in or out of Level 1 or Level 2 fair value measurements during the years ended December 31, 2023 or 2022. For additional fair value information on the Company’s financial instruments, see Note 11.
13. Share-based compensation plans
The Company provides share-based compensation to certain employees and non-employee directors in the form of restricted stock units (“RSUs”), performance contingent restricted stock units (“PCSUs”), and other share-based awards pursuant to the Sonoco Products Company 2019 Omnibus Incentive Plan (the “2019 Plan”), which became effective upon approval by the shareholders on April 17, 2019.
At December 31, 2023, a total of 5,069,768 shares remain available for future grant under the 2019 Plan. The Company issues new shares for stock unit conversions and stock appreciation right exercises.
Accounting for share-based compensation
Total compensation cost for share-based payment arrangements was $27,780, $31,309 and $22,608, for 2023, 2022 and 2021, respectively. The related tax benefit recognized in net income/(loss) was $6,920, $7,999, and $5,715, for the same years, respectively. Share-based compensation expense is included in “Selling, general and administrative expenses” in the Company’s Consolidated Statements of Income. The Company accounts for forfeitures of its share-based payment arrangements as they occur.
An “excess” tax benefit is created when the tax deduction for an exercised stock appreciation right or converted stock unit exceeds the compensation cost that has been recognized in income. The additional net excess tax benefit realized was $978, $1,367 and $1,110 for 2023, 2022 and 2021, respectively.
Restricted Stock Units
The Company grants awards of RSUs to executive officers and certain key management employees annually on a discretionary basis. These awards vest over a three-year period with one-third vesting on each anniversary date of the grant. The expense for these RSUs is recognized following the graded-vesting method, which results in front-loaded expense being recognized during the early years of the required service period. For grants awarded prior to 2021, participants must be actively employed by the Company on the vesting date for shares to be issued, except in the event of the participant’s death, disability, or involuntary (or good reason) termination within two years of a change in control prior to full vesting, in which case shares will immediately vest. For awards granted since 2020, in the event of the participant’s death, disability or retirement prior to full vesting, shares will be issued on a pro rata basis up through the time the participant’s employment or service ceases. Once vested, these awards do not expire.
The Company from time to time grants special RSUs to certain of its executive officers and directors. These awards normally vest over a five-year period with one-third vesting on each of the third, fourth and fifth anniversaries of the grant, but in some circumstances may vest over a shorter period, or cliff vest at the end of the five-year period. Normally a participant must be actively employed by, or serving as a director of, the Company on the vesting date for shares to be issued, but the Company may make other arrangements in connection with termination of employment prior to the vesting date. Officers and directors can elect to defer receipt of RSUs, which will be issued in shares of Sonoco common stock in installments beginning no earlier than six months following separation from the Company or the Board of Directors (the “Board”), respectively. Key management employees are required to take receipt of the stock issued upon the vest date.
The weighted-average grant-date fair value of RSUs granted was $56.87, $53.55 and $57.77 per share in 2023, 2022 and 2021, respectively. The fair value of shares vesting during the year was $10,320, $6,243, and $4,063 for 2023, 2022 and 2021, respectively. Non-cash stock-based compensation associated with restricted stock grants totaled $15,005, $11,113 and $8,278 for 2023, 2022 and 2021, respectively. As of December 31, 2023, there was $11,674 of total unrecognized compensation cost related to nonvested RSUs. This cost is expected to be recognized over a weighted-average period of 26 months.
The activity related to RSUs for the year ended December 31, 2023 is as follows: | | | | | | | | | | | | | | | | | | | | | | | |
| Nonvested | | Vested | | Total | | Average Grant Date Fair Value Per Share |
Outstanding, December 31, 2022 | 462,395 | | | 73,309 | | | 535,704 | | | $ | 53.23 | |
Granted | 325,771 | | | — | | | 325,771 | | | $ | 56.87 | |
Vested | (172,786) | | | 172,786 | | | — | | | |
Converted | | | (179,198) | | | (179,198) | | | $ | 54.12 | |
Cancelled | (24,148) | | | — | | | (24,148) | | | $ | 55.79 | |
Dividend equivalents | 2,213 | | | 1,918 | | | 4,131 | | | $ | 56.97 | |
Outstanding, December 31, 2023 | 593,445 | | | 68,815 | | | 662,260 | | | $ | 54.71 | |
Performance Contingent Restricted Stock Units
The Company grants PCSUs annually on a discretionary basis to executive officers and certain key management employees. The ultimate number of PCSUs awarded is dependent upon the degree to which performance, relative to defined targets related to earnings and return on invested capital is achieved over a three-year performance cycle and for the 2023 PCSU grant only, a modifier for total stock return performance.
The Company estimates the fair value of its 2023 PCSUs based upon the Company’s stock price on the date of grant and an estimate of the Company’s payout modifier based upon the projected total stock return performance relative to its peer group companies. The comparative
F-27 FORM 10-K SONOCO 2023 ANNUAL REPORT
market indices for the awards that vest based on total stock return to shareholders are the S&P Composite 1500 Materials Index. If the Company’s actual total stock return for the three-year measurement period is determined to be between the 25th and 75th percentile relative to its peers, no additional modifier is triggered for the 2023 PCSU grant upon vesting. If the Company’s total stock return for the three-year measurement period is determined to be above the 75th percentile, the modifier adds 20% to the award’s vested share payout for total stock return performance in the top quartile, and if the Company’s return falls below the 25th percentile relative to its peers, the modifier reduces the award’s share payout by 20% for performance in the bottom quartile.
PCSUs granted vest at the end of the three-year performance period if the respective performance targets are met. No units will be awarded if the performance targets are not met. Upon vesting, PCSUs are convertible into common shares on a one-for-one basis. Officers can elect to defer receipt of PCSUs, which will be issued in shares of Sonoco common stock in installments beginning no earlier than six months following separation from the Company. Key management employees are required to take receipt of the stock issued upon the vest date. Except in the event of the participant's death, disability, or retirement, if a participant is not employed by the Company at the end of the performance period, no PCSUs will vest. However, in the event of the participant’s death, disability or retirement prior to full vesting, shares will be issued on a pro rata basis up through the time the participant’s employment or service ceases. In the event of a change in control, as defined under the 2019 Plan, all unvested PCSUs will vest at target on a pro rata basis if the change in control occurs during the three-year performance period.
The activity related to PCSUs for the year ended December 31, 2023 is as follows: | | | | | | | | | | | | | | | | | | | | | | | |
| Nonvested | | Vested | | Total | | Average Grant Date Fair Value per Share |
Outstanding, December 31, 2022 | 599,382 | | | 302,400 | | | 901,782 | | | $52.81 |
Granted | 205,178 | | | — | | | 205,178 | | | $55.04 |
Performance adjustments | (129,224) | | | — | | | (129,224) | | | $55.04 |
Vested | (225,530) | | | 225,530 | | | — | | | |
Converted | — | | | (291,818) | | | (291,818) | | | $51.68 |
Cancelled | (31,403) | | | — | | | (31,403) | | | $54.08 |
Dividend equivalents | — | | | 380 | | | 380 | | | $56.99 |
Outstanding, December 31, 2023 | 418,403 | | | 236,492 | | | 654,895 | | | $53.51 |
2023 PCSU. As of December 31, 2023, the 2023 PSCUs to be awarded are estimated to range from 0 to 449,255 units, including the 20% total stock return modifier, and are tied to the three-year performance period ending December 31, 2025.
2022 PCSU. As of December 31, 2023, the 2022 PSCUs to be awarded are estimated to range from 0 to 342,808 units and are tied to the three-year performance period ending December 31, 2024.
2021 PCSU. The performance cycle for the 2021 PSCUs was completed on December 31, 2023. Outstanding stock units of 225,530 units were determined to have been earned. The fair value of these units was $12,600 as of December 31, 2023.
2020 PCSU. The performance cycle for the 2020 PSCUs was completed on December 31, 2022. Outstanding stock units of 280,881 units were determined to have been earned. The fair value of these units was $17,052 as of December 31, 2022.
2019 PCSU. The performance cycle for the 2019 PCSUs was completed on December 31, 2021. Outstanding stock units of 64,243 were determined to have been earned. The fair value of these units was $3,719 as of December 31, 2021.
The weighted-average grant-date fair value of PCSUs granted was $55.04, $51.94, and $55.95 per share in 2023, 2022 and 2021, respectively. Non-cash stock-based compensation associated with PCSUs totaled $10,751, $17,900 and $11,477 for 2023, 2022 and 2021, respectively. As of December 31, 2023, there was approximately $8,746 of total unrecognized compensation cost related to nonvested PCSUs. This cost is expected to be recognized over a weighted-average period of 16 months.
Stock appreciation rights
Through 2019, the Company granted stock appreciation rights (“SARs”) annually on a discretionary basis to key employees. These SARs had an exercise price equal to the closing market price on the date of the grant and can be settled only in stock. The SARs granted from 2015 through 2019 vested over three years, with one-third vesting on each anniversary date of the grant, and had 10-year terms. All outstanding SARs are vested as of December 31, 2023.
SARs expense was recognized following the graded-vesting method. As of December 31, 2023, there is no unrecognized compensation cost, and no non-cash stock-based compensation expense was incurred for the year ended December 31, 2023 related to nonvested SARs. Noncash stock-based compensation expense associated with SARs totaled $40 for 2022 and $347 for 2021.
The aggregate intrinsic value of SARS exercised during 2023, 2022, and 2021 was $158, $582, and $2,575, respectively. The activity related to the Company’s SARs for the year ended December 31, 2023 is as follows:
| | | | | | | | | | | | | | | | | | | | | | | |
| Nonvested | | Vested | | Total | | Weighted- average Exercise Price |
Outstanding, December 31, 2022 | — | | | 764,806 | | | 764,806 | | | $ | 54.98 | |
Vested | — | | | — | | | — | | | |
Granted | — | | | — | | | — | | | $ | — | |
Exercised | — | | | (26,671) | | | (26,671) | | | $ | 49.96 | |
Forfeited/Expired | — | | | (8,620) | | | (8,620) | | | $ | — | |
Outstanding, December 31, 2023 | — | | | 729,515 | | | 729,515 | | | $ | 55.13 | |
Exercisable, December 31, 2023 | — | | | 729,515 | | | 729,515 | | | $ | 55.13 | |
F-28 FORM 10-K SONOCO 2023 ANNUAL REPORT
The weighted average remaining contractual life for both SARs outstanding and exercisable at December 31, 2023 was 4.1 years. The aggregate intrinsic value for both SARs outstanding and exercisable at December 31, 2023 was $2,217. At December 31, 2023, the fair market value of the Company’s stock used to calculate intrinsic value was $55.87 per share.
Deferred compensation plans
Certain officers of the Company receive a portion of their compensation, either current or deferred, in the form of stock equivalent units. Units are granted as of the day the cash compensation would have otherwise been paid using the closing price of the Company’s common stock on that day. Deferrals into stock equivalent units are converted into phantom stock equivalents as if Sonoco shares were actually purchased. The units immediately vest and earn dividend equivalents. Units are distributed in the form of common stock upon retirement over a period elected by the employee.
Non-employee directors may elect to defer a portion of their cash retainer or other fees (except chair retainers) into phantom stock equivalent units as if Sonoco shares were actually purchased. The deferred stock equivalent units accrue dividend equivalents, and are issued in shares of Sonoco common stock beginning six months following termination of Board service. Directors must elect to receive these deferred distributions in one, three or five annual installments.
The activity related to deferred compensation for equity award units granted to both employees and non-employee directors combined is as follows: | | | | | |
| Total |
Outstanding, December 31, 2022 | 287,015 | |
Deferred | 36,254 | |
Converted | (8,406) | |
Dividend equivalents | 9,739 | |
Outstanding, December 31, 2023 | 324,602 | |
Compensation deferrals for employees and directors, all of which will be settled in Company stock after retirement, totaled $2,024, $2,256, and $2,507, during 2023, 2022, and 2021, respectively.
F-29 FORM 10-K SONOCO 2023 ANNUAL REPORT
14. Employee benefit plans
Retirement plans and retiree health and life insurance plans
The Company provides non-contributory defined benefit pension plans for certain of its employees in the United States, Mexico, Belgium, Germany, Greece, France, and Turkey. The Company also sponsors contributory defined benefit pension plans covering certain of its employees in the United Kingdom, Canada and the Netherlands, and provides postretirement healthcare and life insurance benefits to a limited number of its retirees and their dependents in the United States and Canada, based on certain age and/or service eligibility requirements.
The components of net periodic benefit cost include the following: | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 |
Retirement Plans | | | | | |
Service cost | $ | 2,918 | | | $ | 3,304 | | | $ | 3,916 | |
Interest cost | 18,101 | | | 10,562 | | | 24,186 | |
Expected return on plan assets | (9,451) | | | (10,302) | | | (22,888) | |
| | | | | |
Amortization of prior service cost | 926 | | | 913 | | | 900 | |
Amortization of net actuarial loss | 4,300 | | | 6,240 | | | 16,503 | |
Effect of settlement loss | 1,010 | | | 479 | | | 550,706 | |
Effect of curtailment loss | — | | | 43 | | | — | |
Net periodic benefit cost | $ | 17,804 | | | $ | 11,239 | | | $ | 573,323 | |
Retiree Health and Life Insurance Plans | | | | | |
Service cost | $ | 230 | | | $ | 320 | | | $ | 374 | |
Interest cost | 507 | | | 258 | | | 197 | |
Expected return on plan assets | (313) | | | (439) | | | (444) | |
Amortization of prior service credit | — | | | — | | | — | |
Amortization of net actuarial gain | (768) | | | (681) | | | (744) | |
Net periodic benefit income | $ | (344) | | | $ | (542) | | | $ | (617) | |
The following tables set forth the Plans’ obligations and assets at December 31: | | | | | | | | | | | | | | | | | | | | | | | |
| Retirement Plans | | Retiree Health and Life Insurance Plans |
| 2023 | | 2022 | | 2023 | | 2022 |
Change in Benefit Obligation | | | | | | | |
Benefit obligation at January 1 | $ | 352,843 | | | $ | 514,633 | | | $ | 11,244 | | | $ | 13,745 | |
Service cost | 2,918 | | | 3,304 | | | 230 | | | 320 | |
Interest cost | 18,101 | | | 10,562 | | | 507 | | | 258 | |
Plan participant contributions | 60 | | | 50 | | | — | | | — | |
Plan amendments | 306 | | | 665 | | | 11,637 | | | — | |
Actuarial loss/(gain) | 15,663 | | | (124,982) | | | (266) | | | (1,825) | |
Benefits paid | (26,703) | | | (22,268) | | | (788) | | | (1,224) | |
Impact of foreign exchange rates | 8,707 | | | (27,273) | | | 7 | | | (30) | |
Effect of settlements | (2,373) | | | (1,736) | | | — | | | — | |
Effect of curtailments | — | | | (112) | | | — | | | — | |
Acquisitions | 43,934 | | | — | | | — | | | — | |
| | | | | | | |
Benefit obligation at December 31 | $ | 413,456 | | | $ | 352,843 | | | $ | 22,571 | | | $ | 11,244 | |
| | | | | | | | | | | | | | | | | | | | | | | |
| Retirement Plans | | Retiree Health and Life Insurance Plans |
| 2023 | | 2022 | | 2023 | | 2022 |
Change in Plan Assets | | | | | | | |
Fair value of plan assets at January 1 | $ | 253,125 | | | $ | 417,105 | | | $ | 12,750 | | | $ | 13,942 | |
Actual return on plan assets | 15,968 | | | (119,714) | | | 553 | | | (532) | |
Company contributions | 13,908 | | | 14,677 | | | 754 | | | 652 | |
Plan participant contributions | 60 | | | 50 | | | — | | | — | |
Benefits paid | (26,703) | | | (22,268) | | | (788) | | | (1,224) | |
Impact of foreign exchange rates | 10,388 | | | (33,800) | | | — | | | — | |
Effect of settlements | (2,373) | | | (1,736) | | | — | | | — | |
Expenses paid | (1,108) | | | (1,189) | | | (56) | | | (88) | |
Acquisitions | 32,322 | | | — | | | — | | | — | |
Fair value of plan assets at December 31 | $ | 295,587 | | | $ | 253,125 | | | $ | 13,213 | | | $ | 12,750 | |
Funded Status of the Plans | $ | (117,869) | | | $ | (99,718) | | | $ | (9,358) | | | $ | 1,506 | |
F-30 FORM 10-K SONOCO 2023 ANNUAL REPORT
| | | | | | | | | | | | | | | | | | | | | | | |
| Retirement Plans | | Retiree Health and Life Insurance Plans |
| 2023 | | 2022 | | 2023 | | 2022 |
Total Recognized Amounts in the Consolidated Balance Sheets | | | | | | |
Noncurrent assets | $ | 26,599 | | | $ | 30,322 | | | $ | — | | | $ | 2,919 | |
Current liabilities | (9,797) | | | (9,478) | | | (1,801) | | | (1,049) | |
Noncurrent liabilities | (134,671) | | | (120,562) | | | (7,557) | | | (364) | |
Net (liability)/asset | $ | (117,869) | | | $ | (99,718) | | | $ | (9,358) | | | $ | 1,506 | |
Items not yet recognized as a pre-tax component of net periodic benefit cost that are included in Accumulated Other Comprehensive Loss as of December 31, 2023 and 2022, are as follows: | | | | | | | | | | | | | | | | | | | | | | | |
| Retirement Plans | | Retiree Health and Life Insurance Plans |
| 2023 | | 2022 | | 2023 | | 2022 |
Net actuarial loss/(gain) | $ | 114,957 | | | $ | 109,558 | | | $ | (6,120) | | | $ | (6,437) | |
Prior service cost | 5,557 | | | 6,053 | | | 11,637 | | | — | |
| | | | | | | |
| $ | 120,514 | | | $ | 115,611 | | | $ | 5,517 | | | $ | (6,437) | |
The pre-tax amounts recognized in Other Comprehensive Loss/(Income) include the following: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| Retirement Plans | | Retiree Health and Life Insurance Plans |
| 2023 | | 2022 | | 2021 | | 2023 | | 2022 | | 2021 |
Adjustments arising during the period: | | | | | | | | | | | |
Net actuarial loss/(gain) | $ | 10,709 | | | $ | 4,839 | | | $ | (63,684) | | | $ | (451) | | | $ | (761) | | | $ | (412) | |
Prior service cost | 430 | | | 678 | | | 837 | | | 11,637 | | | — | | | — | |
Net settlements/curtailments | (1,010) | | | (522) | | | (550,706) | | | — | | | — | | | — | |
Amortization recognized during the period: | | | | | | | | | | | |
Net actuarial (loss)/gain | (4,300) | | | (6,240) | | | (16,503) | | | 768 | | | 681 | | | 744 | |
Prior service (cost)/credit | (926) | | | (913) | | | (900) | | | — | | | — | | | — | |
| | | | | | | | | | | |
Total recognized in other comprehensive loss/(income) | $ | 4,903 | | | $ | (2,158) | | | $ | (630,956) | | | $ | 11,954 | | | $ | (80) | | | $ | 332 | |
Total recognized in net periodic benefit cost and other comprehensive loss/(income) | $ | 22,707 | | | $ | 9,081 | | | $ | (57,633) | | | $ | 11,610 | | | $ | (622) | | | $ | (285) | |
The accumulated benefit obligation (“ABO”) for all defined benefit plans was $404,648 and $347,608 at December 31, 2023 and 2022, respectively.
The projected benefit obligation (“PBO”), ABO and fair value of plan assets for pension plans with ABOs in excess of plan assets were, $229,397, $224,045 and $84,929, respectively, as of December 31, 2023, and $176,702, $171,705 and $48,277, respectively, as of December 31, 2022.
RTS Packaging defined benefit plan
On September 8, 2023, the Company completed the acquisition of the remaining 65% ownership interest of the RTS Packaging joint venture, which included the assumption of the RTS Packaging Pension Plan (the “RTS Plan”). At the time of the acquisition, the RTS Plan had a PBO of $43,934 and plan assets of $32,322, resulting in long-term and short term unfunded pension obligations of $11,529 and $83, respectively. Since the formation of the original joint venture, the Company had recognized its 35% share of actuarial gains and losses related to the RTS Plan in “Accumulated other comprehensive loss.” Upon the acquisition of the remaining 65% interest in RTS Packaging, a pre-tax loss of $4,756 ($3,543 after tax) was reclassified out of “Accumulated other comprehensive loss” into earnings. The pre-tax loss is reflected in “Other income, net” in the Company’s Consolidated Statements of Income for the year ending December 31, 2023.
Plan termination, settlements, changes and amendments
The Company amended its U.S. Retiree Health and Life Insurance Plan in 2023 to expand the eligibility requirements for certain non-union hourly employees. The amendment resulted in an increase in both the accumulated postretirement benefit obligation and prior service cost component of accumulated other comprehensive loss of $11,637. The service cost will be amortized over the average life expectancy of the plan participants beginning in 2024.
The Company recognized settlement charges totaling $1,010 and $479 in 2023 and 2022, respectively. Settlements in both years resulted from payments made to certain participants in the Company’s non-union Canadian pension plan who elected a lump sum distribution option upon retirement. Settlements in 2023 also included payments associated with the termination of a pension plan in Taiwan.
In July 2019, the Board approved a resolution to terminate the Sonoco Pension Plan for Inactive Participants (the “Inactive Plan”), a tax-qualified defined benefit plan, effective September 30, 2019. Following completion of a limited lump sum offering in April 2021, the Company settled all remaining liabilities under the Inactive Plan in June 2021 through the purchase of annuities. The Company made additional net contributions of $124,432 to the Inactive Plan in 2021 in order to be fully funded on a termination basis at the time of the annuity purchase. Non-cash, pretax settlement charges totaling $538,722 were recognized in 2021 as the lump sum payouts and annuity purchases were made. The termination of the Inactive Plan applied to participants who had separated service from Sonoco and to non-union active employees who no longer accrued pension benefits. There was no change in the cumulative benefit previously earned by the approximately 11,000 participants
F-31 FORM 10-K SONOCO 2023 ANNUAL REPORT
affected by these actions. The Company continues to manage and support the Sonoco Pension Plan for Active Participants (the “Active Plan”), comprised of approximately 700 active participants who continue to accrue benefits in accordance with a flat-dollar multiplier formula. Additional settlement charges of $11,984 were recognized in 2021, primarily due to the annuitization of the Trenton Union Plan in Ontario, Canada. This plan was terminated in June 2020 and the participants were fully annuitized in December 2021.
Projected benefit payments
The following table sets forth the Company’s projected benefit payments for the next ten years: | | | | | | | | | | | |
Year | Retirement Plans | | Retiree Health and Life Insurance Plans |
2024 | $ | 29,104 | | | $ | 1,853 | |
2025 | $ | 29,914 | | | $ | 1,885 | |
2026 | $ | 32,028 | | | $ | 2,044 | |
2027 | $ | 31,621 | | | $ | 1,906 | |
2028 | $ | 31,606 | | | $ | 2,159 | |
2029-2033 | $ | 160,293 | | | $ | 9,793 | |
Assumptions
The following tables set forth the major actuarial assumptions used in determining the benefit obligation and net periodic benefit cost: | | | | | | | | | | | | | | | | | |
Weighted-average assumptions used to determine benefit obligations at December 31 | U.S. Retirement Plans | | U.S. Retiree Health and Life Insurance Plans | | Foreign Plans |
Discount Rate | | | | | |
2023 | 4.84 | % | | 4.68 | % | | 4.79 | % |
2022 | 5.01 | % | | 4.92 | % | | 4.97 | % |
Rate of Compensation Increase | | | | | |
2023 | — | % | | 3.03 | % | | 3.11 | % |
2022 | — | % | | 2.99 | % | | 3.29 | % |
| | | | | | | | | | | | | | | | | |
Weighted-average assumptions used to determine net periodic benefit cost for years ended December 31 | U.S. Retirement Plans | | U.S. Retiree Health and Life Insurance Plans | | Foreign Plans |
Discount Rate | | | | | |
2023 | 5.01 | % | | 4.92 | % | | 4.97 | % |
2022 | 2.77 | % | | 2.48 | % | | 2.22 | % |
2021 | 2.32 | % | | 2.04 | % | | 1.70 | % |
Expected Long-term Rate of Return | | | | | |
2023 | 2.48 | % | | 2.45 | % | | 4.70 | % |
2022 | 3.27 | % | | 3.18 | % | | 3.00 | % |
2021 | 3.27 | % | | 2.01 | % | | 3.69 | % |
Rate of Compensation Increase | | | | | |
2023 | — | % | | 2.99 | % | | 3.29 | % |
2022 | — | % | | 3.01 | % | | 3.21 | % |
2021 | — | % | | 3.03 | % | | 3.20 | % |
The Company adjusts its discount rates at the end of each fiscal year based on yield curves of high-quality debt instruments over durations that match the expected benefit payouts of each plan. The expected long-term rate of return assumption is based on the Company’s current and expected future portfolio mix by asset class, and expected nominal returns of these asset classes using an economic “building block” approach. Expectations for inflation and real interest rates are developed and various risk premiums are assigned to each asset class based primarily on historical performance. The assumed rate of compensation increase reflects historical experience and management’s expectations regarding future salary and incentive increases.
F-32 FORM 10-K SONOCO 2023 ANNUAL REPORT
Medical trends
The U.S. Retiree Health and Life Insurance Plan makes up approximately 98% of the Retiree Health liability. Therefore, the following information relates to the U.S. plan only. | | | | | | | | | | | |
Healthcare Cost Trend Rate | Pre-age 65 | | Post-age 65 |
2023 | 6.25 | % | | 7.25 | % |
2022 | 5.80 | % | | 6.50 | % |
Ultimate Trend Rate | Pre-age 65 | | Post-age 65 |
2023 | 4.50 | % | | 4.50 | % |
2022 | 4.50 | % | | 4.50 | % |
Year at which the Rate Reaches the Ultimate Trend Rate | Pre-age 65 | | Post-age 65 |
2023 | 2033 | | 2033 |
2022 | 2030 | | 2030 |
Based on amendments to the U.S. plan approved in 1999, which became effective in 2003, cost increases borne by the Company are limited to the Urban CPI, as defined.
Retirement plan assets
The assets of the U.S., RTS Plan, U.K., and Canadian defined benefit plans comprise approximately 93% of the total postretirement benefit plan assets. Therefore, the following disclosures relate only to the assets of these plans.
The following table sets forth the weighted-average asset allocations of the Company’s retirement plans at 2023 and 2022, by asset category. | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Asset Category | | | U.S. | | RTS | | U.K. | | Canada |
Equity securities | 2023 | | 22.2 | % | | 18.6 | % | | 20.0 | % | | 29.4 | % |
2022 | | 23.4 | % | | N/A | | 22.6 | % | | 34.0 | % |
Debt securities | 2023 | | 76.6 | % | | 81.2 | % | | 79.1 | % | | 70.6 | % |
2022 | | 72.9 | % | | N/A | | 76.3 | % | | 66.0 | % |
| | | | | | | | | |
| | | | | | | | |
Cash and short-term investments | 2023 | | 1.2 | % | | 0.2 | % | | 0.9 | % | | — | % |
2022 | | 3.7 | % | | N/A | | 1.1 | % | | — | % |
Total | 2023 | | 100.0 | % | | 100.0 | % | | 100.0 | % | | 100.0 | % |
2022 | | 100.0 | % | | N/A | | 100.0 | % | | 100.0 | % |
The Company employs a total-return investment approach whereby a mix of equities and fixed income investments are used to maximize the long-term return of plan assets for a desired level of risk. Alternative assets such as real estate funds, private equity funds and hedge funds may also be used to enhance expected long-term returns while improving portfolio diversification. Risk tolerance is established through consideration of plan liabilities, plan funded status and corporate financial condition. Investment risk is measured and monitored on an ongoing basis through periodic investment portfolio reviews and periodic asset/liability studies.
U.S. defined benefit plans
The Company has adopted investment guidelines for the Active Plan based on asset/liability studies. These guidelines established a dynamic derisking framework for shifting the allocation of assets to long-duration domestic fixed income from equity and other asset categories, as the relative funding ratio of the plan increased over time. The current target allocation (midpoint) for the Active Plan investment portfolio is: Equity Securities - 20% and Debt Securities – 80%.
RTS defined benefit plan
The Company has adopted similar investment guidelines for the RTS Plan as it has for its U.S. Active Plan assets. The current target allocation (midpoint) for the RTS Plan investment portfolio is: Equity Securities – 20% and Debt Securities – 80%.
United Kingdom defined benefit plan
The equity investments consist of direct ownership and funds and are diversified among U.K. and international stocks of small and large capitalization. The current target allocation (midpoint) for the investment portfolio is: Equity Securities – 20% and Debt Securities – 80%.
Canada defined benefit plan
The equity investments consist of direct ownership and funds and are diversified among Canadian and international stocks of primarily large capitalizations and short to intermediate duration corporate and government bonds. The current target allocation (midpoint) for the investment portfolio is 29% Equity Securities and 71% Debt Securities.
F-33 FORM 10-K SONOCO 2023 ANNUAL REPORT
Retiree health and life insurance plan assets
The following table sets forth the weighted-average asset allocations by asset category of the Company’s retiree health and life insurance plan. | | | | | | | | | | | |
Asset Category | 2023 | | 2022 |
Equity securities | —% | | —% |
Debt securities | 100.0% | | 100.0% |
| | | |
Cash | —% | | —% |
Total | 100.0% | | 100.0% |
Contributions
Based on current actuarial estimates, the Company anticipates that contributions to its defined benefit plans will be approximately $19,000 in 2024. No assurances can be made about funding requirements beyond 2024, however, as they will depend largely on actual investment returns and future actuarial assumptions, legislative actions, and changes to the Company’s benefit offerings.
Sonoco Retirement and Savings Plan
The Sonoco Retirement and Savings Plan is a defined contribution retirement plan provided for certain of the Company’s U.S. employees. Through December 31, 2021, the plan was comprised of both an elective and non-elective component.
The elective component of the plan, which is designed to meet the requirements of section 401(k) of the Internal Revenue Code, allows participants to set aside a portion of their wages and salaries for retirement and encourages saving by matching a portion of their contributions with contributions from the Company. The plan provides for participant contributions of 1% to 100% of gross pay. Effective December 31, 2021, the Company’s 401(k) matching contribution was increased to 100% of the first 6% of pretax and/or Roth compensation contributed by the participant. Prior to this, the Company had matched 50% on the first 4% of such participant contributions. Participants are immediately fully vested in these matching contributions. The Company’s expenses related to the plan for 2023, 2022 and 2021 were approximately $41,000, $38,900 and $13,900, respectively.
The non-elective component of the plan, the Sonoco Retirement Contribution (“SRC”), was eliminated effective December 31, 2021 and the benefit replaced by the higher matching 401(k) matching contribution discussed above. The SRC was available to certain employees who were not active participants in the Company’s U.S. qualified defined benefit pension plan and provided for an annual Company contribution of 4% of all eligible pay plus 4% of eligible pay in excess of the Social Security wage base to eligible participant accounts. Participants were fully vested after three years of service or upon reaching age 55, if earlier. As a result of the termination, the Company recognized no SRC expense in 2023 or 2022. Expenses related to the plan for 2021 were approximately $22,914. Cash contributions to the SRC, which were made annually in March following the year in which they were earned, totaled $21,948 and $22,665 in 2022 and 2021, respectively. The Company made no annual SRC contributions in 2023 and no additional annual contributions will be made in the future.
Other plans
The Company also provides retirement and postretirement benefits to certain other non-U.S. employees through various Company-sponsored and local government sponsored defined contribution arrangements. For the most part, the liabilities related to these arrangements are funded in the period they arise. The Company’s expenses for these plans were not material for all years presented.
15. Income taxes
The provision for taxes on income for the years ended December 31 consists of the following: | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 |
Pretax income | | | | | |
Domestic | $ | 400,241 | | | $ | 363,518 | | | $ | (342,951) | |
Foreign | 214,591 | | | 207,764 | | | 181,969 | |
Total pretax income | $ | 614,832 | | | $ | 571,282 | | | $ | (160,982) | |
Current | | | | | |
Federal | $ | 79,200 | | | $ | 55,016 | | | $ | 21,247 | |
State | 16,681 | | | 15,997 | | | 15,212 | |
Foreign | 65,617 | | | 59,762 | | | 55,018 | |
Total current | $ | 161,498 | | | $ | 130,775 | | | $ | 91,477 | |
Deferred | | | | | |
Federal | $ | (5,447) | | | $ | (2,495) | | | $ | (120,243) | |
State | (2,249) | | | (5,441) | | | (39,709) | |
Foreign | (4,524) | | | (4,330) | | | 1,045 | |
Total deferred | $ | (12,220) | | | $ | (12,266) | | | $ | (158,907) | |
Total taxes | $ | 149,278 | | | $ | 118,509 | | | $ | (67,430) | |
F-34 FORM 10-K SONOCO 2023 ANNUAL REPORT
Deferred tax (liabilities)/assets are comprised of the following at December 31: | | | | | | | | | | | |
| 2023 | | 2022 |
Property, plant and equipment | $ | (137,880) | | | $ | (104,162) | |
Intangibles | (119,225) | | | (104,171) | |
Leases | (48,832) | | | (89,226) | |
Outside basis in Metal Packaging | (68,867) | | | (74,092) | |
Gross deferred tax liabilities | $ | (374,804) | | | $ | (371,651) | |
Retiree health benefits | $ | 513 | | | $ | 1,222 | |
Foreign loss carryforwards | 62,250 | | | 79,460 | |
U.S. Federal loss and credit carryforwards | 39,131 | | | 36,529 | |
Capital loss carryforwards | 3,817 | | | 3,626 | |
U.S. State loss and credit carryforwards | 21,321 | | | 20,961 | |
Capitalized research and development costs | 87,743 | | | 45,826 | |
Employee benefits | 51,829 | | | 42,641 | |
Leases | 50,704 | | | 89,416 | |
Accrued liabilities and other assets | 58,699 | | | 56,601 | |
Gross deferred tax assets | $ | 376,007 | | | $ | 376,282 | |
Valuation allowance on deferred tax assets | $ | (70,661) | | | $ | (82,046) | |
Total deferred taxes, net | $ | (69,458) | | | $ | (77,415) | |
The Company has total federal net operating loss carryforwards of approximately $79,501 remaining at December 31, 2023. These losses are limited based upon future taxable earnings of the Company and expire between 2032 and 2038. U.S. foreign tax credit carryforwards of approximately $22,434 exist at December 31, 2023 and expire in 2027. Foreign subsidiary loss carryforwards of approximately $258,412 remain at December 31, 2023. Their use is limited to future taxable earnings of the respective foreign subsidiaries or filing groups. Approximately $203,574 of these loss carryforwards do not have an expiration date. Of the remaining foreign subsidiary loss carryforwards, approximately $15,178 expire within the next five years and approximately $39,660 expire between 2029 and 2043. Foreign subsidiary capital loss carryforwards of approximately $15,256 exist at December 31, 2023 and do not have an expiration date. Their use is limited to future capital gains of the respective foreign subsidiaries.
Approximately $10,113 in tax value of state loss carryforwards and $16,876 of state credit carryforwards remain at December 31, 2023. These state loss and credit carryforwards are limited based upon future taxable earnings of the respective entities or filing group and expire between 2024 and 2044. State loss and credit carryforwards are reflected at their “tax” value, as opposed to the amount of expected gross deduction due to the vastly different apportionment and statutory tax rates applicable to the various entities and states in which the Company files.
A reconciliation of the U.S. federal statutory tax rate to the actual provision for/(benefit from) income taxes is as follows: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 |
Statutory tax rate | $ | 129,115 | | | 21.0 | % | | $ | 119,945 | | | 21.0 | % | | $ | (33,806) | | | 21.0 | % |
State income taxes, net of federal tax benefit | 16,051 | | | 2.6 | % | | 13,149 | | | 2.3 | % | | (15,863) | | | 9.9 | % |
Valuation allowance | 4,486 | | | 0.7 | % | | (10,477) | | | (1.8) | % | | (33,576) | | | 20.9 | % |
Tax examinations including change in reserve for uncertain tax positions | 2,183 | | | 0.4 | % | | 567 | | | 0.1 | % | | 5,665 | | | (3.5) | % |
Adjustments to prior year deferred taxes | (2,489) | | | (0.4) | % | | (2,110) | | | (0.4) | % | | 1,239 | | | (0.8) | % |
Foreign earnings taxed at other than U.S. rates | 13,704 | | | 2.2 | % | | 12,334 | | | 2.2 | % | | 9,659 | | | (6.0) | % |
Divestiture of business | 464 | | | 0.1 | % | | — | | | — | % | | (808) | | | 0.5 | % |
Effect of tax rate changes | 387 | | | 0.1 | % | | (2,151) | | | (0.4) | % | | 275 | | | (0.2) | % |
Foreign withholding taxes | 4,635 | | | 0.8 | % | | 4,670 | | | 0.8 | % | | 8,107 | | | (5.0) | % |
Tax credits | (18,841) | | | (3.1) | % | | (14,077) | | | (2.5) | % | | (21,936) | | | 13.6 | % |
Global intangible low-taxed income (GILTI) | 2,930 | | | 0.5 | % | | 2,851 | | | 0.5 | % | | 11,323 | | | (7.0) | % |
Foreign-derived intangible income | (1,106) | | | (0.2) | % | | (657) | | | (0.1) | % | | (202) | | | 0.1 | % |
Foreign currency gain/(loss) on distributions of previously taxed income | (2,614) | | | (0.4) | % | | (1,280) | | | (0.2) | % | | 3,365 | | | (2.1) | % |
Other, net | 373 | | | 0.1 | % | | (4,255) | | | (0.7) | % | | (872) | | | 0.5 | % |
Provision for/(Benefit from) income taxes | $ | 149,278 | | | 24.3 | % | | $ | 118,509 | | | 20.7 | % | | $ | (67,430) | | | 41.9 | % |
The Company was subject to the one-time transition tax on certain accumulated foreign earnings as part of the Tax Cuts and Jobs Act (“Tax Act”). Under the provisions of the Tax Act, the transition tax was payable in installments over a period of 8 years. The Company paid its final installment of $1,366 during 2023 and has no remaining obligation.
The change in “Tax examinations including change in reserve for uncertain tax positions” is shown net of associated deferred taxes and accrued interest. Included in the change are net increases in reserves for uncertain tax positions of approximately $3,074, $2,051 and $2,330 for uncertain items arising in 2023, 2022 and 2021, respectively, combined with adjustments related to prior year items, primarily decreases related to lapses of statutes of limitations in international, federal and state jurisdictions as well as overall changes in facts and judgment. These adjustments changed the reserve by a total of approximately $(891), $(1,484) and $3,743 in 2023, 2022 and 2021, respectively.
F-35 FORM 10-K SONOCO 2023 ANNUAL REPORT
In many of the countries in which the Company operates, earnings are taxed at rates different than in the United States. This difference is reflected in “Foreign earnings taxed at other than U.S. rates” along with other items, if any, that impacted taxes on foreign earnings in the periods presented.
The benefits included in “Adjustments to prior year deferred taxes” for each of the years presented consist primarily of adjustments to deferred tax assets and liabilities arising from changes in estimates.
Of the $18,841 of tax credits for 2023, $2,442 directly offset the $2,930 of GILTI tax, resulting in a net GILTI tax of $488. Of the remainder, $8,735 relates to research and development tax credits. The GILTI tax in 2022 of $2,851 was partially offset by GILTI tax credits of $1,245, resulting in a net GILTI tax of $1,606.
The benefits included in “Valuation allowance” for 2022 include a $13,182 net recognized benefit associated with the release of valuation allowance on foreign NOLs due to an increase in projected future foreign income.
The Company maintains its assertion that its undistributed foreign earnings are indefinitely reinvested and, accordingly, has not recorded any deferred income tax liabilities that would be due if those earnings were repatriated. As of December 31, 2023, these undistributed earnings total $1,040,580. While the majority of these earnings have already been taxed in the United States, a portion would be subject to foreign withholding and U.S. income taxes and credits if distributed. Computation of the deferred tax liability associated with unremitted earnings deemed to be indefinitely reinvested is not practicable at this time.
Reserve for uncertain tax positions
The following table sets forth the reconciliation of the gross amounts of unrecognized tax benefits at the beginning and ending of the periods indicated: | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 |
Gross Unrecognized Tax Benefits at January 1 | $ | 18,621 | | | $ | 18,142 | | | $ | 11,230 | |
Increases in prior years’ unrecognized tax benefits | 378 | | | 223 | | | 12,283 | |
Decreases in prior years’ unrecognized tax benefits | (572) | | | (144) | | | (275) | |
Increases in current year’s unrecognized tax benefits | 4,395 | | | 1,807 | | | 1,088 | |
Decreases in unrecognized tax benefits from the lapse of statutes of limitations | (1,094) | | | (1,174) | | | (6,170) | |
Settlements | (51) | | | (233) | | | (14) | |
Gross Unrecognized Tax Benefits at December 31 | $ | 21,677 | | | $ | 18,621 | | | $ | 18,142 | |
Of the unrecognized tax benefit balances at December 31, 2023 and December 31, 2022, $19,241 and $17,821, respectively, would have an impact on the effective tax rate if ultimately recognized.
Interest and/or penalties related to income taxes are reported as part of income tax expense. The Company had $1,773 and $859 accrued for interest related to uncertain tax positions at December 31, 2023 and December 31, 2022, respectively. Tax expense for the year ended December 31, 2023, includes net interest expense of $914, which is comprised of an interest benefit of $272 related to the adjustment of prior years’ items and interest expense of $1,186 on unrecognized tax benefits. The amounts listed above for accrued interest and interest expense do not reflect the benefit of a federal tax deduction which would be available if the interest were ultimately paid.
The Company and/or its subsidiaries file federal, state and local income tax returns in the United States and various foreign jurisdictions. With few exceptions, the Company is no longer subject to income tax examinations by tax authorities for years before 2017.
The Company believes that it is reasonably possible that the amount reserved for uncertain tax positions at December 31, 2023 will decrease by $10,018 over the next twelve months. This change includes the anticipated increase in reserves related to existing positions offset by settlements of issues currently under examination and the release of existing reserves due to the expiration of the statute of limitations. Although the Company’s estimate for the potential outcome for any uncertain tax issue is highly judgmental, management believes that any reasonably foreseeable outcomes related to these matters have been adequately provided for. However, future results may include favorable or unfavorable adjustments to estimated tax liabilities in the period the assessments are made or resolved or when statutes of limitation on potential assessments expire. Additionally, the jurisdictions in which earnings or deductions are realized may differ from current estimates. As a result, the effective tax rate may fluctuate significantly on a quarterly basis. The Company has operations in many countries outside of the United States and the taxes paid on those earnings are subject to varying rates. The Company is not dependent upon the favorable benefit of any one jurisdiction to an extent that loss of those benefits would have a material effect on the Company’s overall effective tax rate.
16. Revenue recognition
The following tables set forth information about revenue disaggregated by primary geographic regions for the years ended December 31, 2023, 2022 and 2021. The tables also include a reconciliation of disaggregated revenue with reportable segments. The Company’s reportable segments are aligned by product nature as disclosed in Note 19.
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Year Ended December 31, 2023 | | Consumer Packaging | | Industrial Paper Packaging | | All Other | | Total | |
Primary geographical markets: | | | | | | | | | |
United States | | $ | 2,779,749 | | | $ | 1,389,492 | | | $ | 649,495 | | | $ | 4,818,736 | | |
Europe | | 451,990 | | | 389,261 | | | 80,096 | | | 921,347 | | |
Canada | | 116,595 | | | 100,095 | | | — | | | 216,690 | | |
Asia Pacific | | 100,299 | | | 233,446 | | | 1,812 | | | 335,557 | | |
Other | | 178,344 | | | 261,819 | | | 48,799 | | | 488,962 | | |
Total | | $ | 3,626,977 | | | $ | 2,374,113 | | | $ | 780,202 | | | $ | 6,781,292 | | |
F-36 FORM 10-K SONOCO 2023 ANNUAL REPORT
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Year Ended December 31, 2022 | | Consumer Packaging | | Industrial Paper Packaging | | All Other | | Total | | | | | | |
Primary geographical markets: | | | | | | | | | | | | | | |
United States | | $ | 2,960,098 | | | $ | 1,611,390 | | | $ | 660,604 | | | $ | 5,232,092 | | | | | | | |
Europe | | 442,743 | | | 434,076 | | | 84,878 | | | 961,697 | | | | | | | |
Canada | | 117,671 | | | 109,997 | | | — | | | 227,668 | | | | | | | |
Asia Pacific | | 97,182 | | | 275,395 | | | 1,157 | | | 373,734 | | | | | | | |
Other | | 150,262 | | | 253,705 | | | 51,394 | | | 455,361 | | | | | | | |
Total | | $ | 3,767,956 | | | $ | 2,684,563 | | | $ | 798,033 | | | $ | 7,250,552 | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Year Ended December 31, 2021 | | Consumer Packaging | | Industrial Paper Packaging | | All Other | | Total | | | | | | |
Primary geographical markets: | | | | | | | | | | | | | | |
United States | | $ | 1,607,810 | | | $ | 1,421,684 | | | $ | 620,596 | | | $ | 3,650,090 | | | | | | | |
Europe | | 444,734 | | | 408,093 | | | 88,828 | | | 941,655 | | | | | | | |
Canada | | 117,492 | | | 94,780 | | | — | | | 212,272 | | | | | | | |
Asia Pacific | | 82,882 | | | 316,841 | | | 1,280 | | | 401,003 | | | | | | | |
Other | | 115,429 | | | 222,914 | | | 47,075 | | | 385,418 | | | | | | | |
Total | | $ | 2,368,347 | | | $ | 2,464,312 | | | $ | 757,779 | | | $ | 5,590,438 | | | | | | | |
Contract assets represent goods produced without alternative use for which the Company is entitled to payment with margin prior to shipment. Upon shipment, the Company is entitled to bill the customer, and therefore amounts included in contract assets will be reduced with the recording of an account receivable as they represent an unconditional right to payment. Contract liabilities represent revenue deferred due to pricing mechanisms utilized by the Company in certain multi-year arrangements, volume rebates, and receipts of advanced payments. For multi-year arrangements with pricing mechanisms, the Company will generally defer revenue during the initial term of the arrangement, and will release the deferral over the back half of the contract term. Contract assets and liabilities are generally short in duration given the nature of products produced by the Company.
The following table sets forth information about contract assets and liabilities from contracts with customers. The balances of the contract assets and liabilities are located in “Other receivables” and “Accrued expenses and other”, respectively, on the Consolidated Balance Sheets.
| | | | | | | | | | | | | | |
| | December 31, 2023 | | December 31, 2022 |
Contract Assets | | $ | 54,334 | | | $ | 56,008 | |
Contract Liabilities | | $ | (24,973) | | | $ | (22,423) | |
Significant changes in the contract assets and liabilities balances during the twelve months ended December 31, 2023 and 2022 were as follows: | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | December 31, 2023 | | December 31, 2022 |
| | Contract Asset | | Contract Liability | | Contract Asset | | Contract Liability |
Beginning balance | | $ | 56,008 | | | $ | (22,423) | | | $ | 51,106 | | | $ | (18,993) | |
Acquired as part of a business combination | | — | | | (1,436) | | | 8,107 | | | (5,418) | |
Revenue deferred or rebates accrued | | — | | | (53,464) | | | — | | | (57,510) | |
Recognized as revenue | | — | | | 11,761 | | | — | | | 18,201 | |
Rebates paid to customers | | — | | | 40,589 | | | — | | | 41,297 | |
Increases due to rights to consideration for customer specific goods produced, but not billed during the period | | 54,334 | | | — | | | 56,008 | | | — | |
Transferred to receivables from contract assets recognized at the beginning of the period and acquired as part of business combination | | (56,008) | | | — | | | (59,213) | | | — | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
Ending balance | | $ | 54,334 | | | $ | (24,973) | | | $ | 56,008 | | | $ | (22,423) | |
F-37 FORM 10-K SONOCO 2023 ANNUAL REPORT
17. Commitments and contingencies
Pursuant to GAAP, accruals for estimated losses are recorded at the time information becomes available indicating that losses are probable and that the amounts are reasonably estimable. As is the case with other companies in similar industries, the Company faces exposure from actual or potential claims and legal proceedings from a variety of sources. Some of these exposures, as discussed below, have the potential to be material.
Environmental matters
The Company is subject to a variety of environmental and pollution control laws and regulations in all jurisdictions in which it operates.
Spartanburg
In connection with its acquisition of Tegrant in November 2011, the Company identified potential environmental contamination at a site in Spartanburg, South Carolina. Since the acquisition, the Company has spent a total of $2,141 on remediation of the Spartanburg site. At December 31, 2023 and 2022, the Company’s accrual for environmental contingencies related to the Spartanburg site totaled $5,259 and $5,425, respectively.
The Company cannot currently estimate its potential liability, damages or range of potential loss, if any, beyond the amounts accrued with respect to this exposure. However, the Company does not believe that the resolution of this matter has a reasonable possibility of having a material adverse effect on the Company’s financial statements.
Other environmental matters
The Company has been named as a potentially responsible party at several other environmentally contaminated sites. All of the sites are also the responsibility of other parties. The potential remediation liabilities are shared with such other parties, and, in most cases, the Company’s share, if any, cannot be reasonably estimated at the current time. However, the Company does not believe that the resolution of these matters has a reasonable possibility of having a material adverse effect on the Company's financial statements. At December 31, 2023 and 2022, the Company’s accrual for these other sites totaled $1,992 and $1,840, respectively.
Summary
As of December 31, 2023 and 2022, the Company (and its subsidiaries) had accrued $7,251 and $7,265, respectively, related to environmental contingencies. These accruals are included in “Accrued expenses and other” on the Company’s Consolidated Balance Sheets.
Commitments
As of December 31, 2023, the Company had long-term obligations to purchase electricity and steam, which it uses in its production processes, as well as long-term purchase commitments for certain raw materials, principally old corrugated containers. These purchase commitments require the Company to make total payments of approximately $244,867, as follows: $102,713 in 2024; $97,458 in 2025; $35,742 in 2026; $8,954 in 2027, and a total of $0 from 2028 through 2032.
18. Shareholders’ equity and earnings per share
Share repurchases
On April 20, 2021, the Board authorized the repurchase of the Company’s common stock in an aggregate amount of up to $350,000. A total of $137,972 remained available for share repurchases under this authorization as of December 31, 2022 and December 31, 2023.
No shares were purchased under this authorization during 2023 or 2022. The following transactions occurred during 2021:
•On May 6, 2021, the Company repurchased approximately 53,500 shares for $3,615 from a private stockholder based upon the average closing stock price on that day.
•On May 10, 2021, the Company entered into an accelerated share repurchase agreement (“ASR Agreement”) with a financial institution to repurchase outstanding shares of the Company’s common stock. In exchange for an upfront payment of $150,000, which was funded with available cash on hand, the financial institution delivered 1,751,825 initial shares to the Company, representing 80% of the expected number of shares to be repurchased during the repurchase period based upon an estimated average repurchase price of $68.50 per share. The initial shares received were retired by the Company. The final number of shares repurchased and retired was based on the Company’s volume-weighted average share price during the repurchase period, less a discount and subject to certain adjustments.
•Pursuant to the ASR Agreement, the financial institution elected to accelerate the settlement of the transaction in two tranches. On July 21, 2021, the financial institution transferred 167,743 additional shares to the Company based upon an effective settlement price of $66.52 and a notional value of $50,000, or one third of the total $150,000 prepayment. On July 26, 2021, the financial institution transferred 336,996 additional shares to the Company upon full settlement of the remaining $100,000 notional value of the transaction at the final settlement price of $66.45.
•On October 25, 2021, the Company entered into a Rule 10b5-1 Repurchase Plan with a financial institution to repurchase outstanding shares of the Company's common stock pursuant to its Board authorization. The Company repurchased and retired 976,191 shares for $58,413 prior to the termination of the trading period on November 23, 2021.
The costs of these share repurchases were allocated to “Capital in excess of stated value” on the Company's Consolidated Balance Sheet as of the fiscal period ended December 31, 2021.
The Company occasionally repurchases shares of its common stock to satisfy employee tax withholding obligations in association with the exercise of SARs, RSUs, and PCSUs. These repurchases, which are not part of a publicly announced plan or program, totaled 175,665 shares during 2023, 79,347 shares during 2022, and 99,824 shares during 2021, at a cost of $10,617, $4,547 and $6,057, respectively.
F-38 FORM 10-K SONOCO 2023 ANNUAL REPORT
Earnings per share
The following table sets forth the computation of basic and diluted earnings/(loss) per share (in thousands, except per share data): | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 |
Numerator: | | | | | |
Net income/(loss) attributable to Sonoco | $ | 474,959 | | | $ | 466,437 | | | $ | (85,477) | |
| | | | | |
Denominator: | | | | | |
Weighted average common shares outstanding | 98,294 | | | 97,991 | | | 99,608 | |
Dilutive effect of share-based compensation | 596 | | | 741 | | | — | |
Diluted outstanding shares | 98,890 | | | 98,732 | | | 99,608 | |
Per common share: | | | | | |
Income/(Loss) available to common shareholders: | | | | | |
Basic | $ | 4.83 | | | $ | 4.76 | | | $ | (.86) | |
Diluted | $ | 4.80 | | | $ | 4.72 | | | $ | (.86) | |
Cash dividends | $ | 2.02 | | | $ | 1.92 | | | $ | 1.80 | |
No adjustments were made to “Net income/(loss) attributable to Sonoco” in the computations of net income/(loss) attributable to Sonoco per common share.
Anti-dilutive securities
Potentially dilutive securities are calculated in accordance with the treasury stock method, which assumes the proceeds from the exercise of all dilutive SARs are used to repurchase the Company’s common stock. Certain SARs are not dilutive because either the exercise price is greater than the average market price of the stock during the reporting period or assumed repurchases from proceeds from the exercise of the SARs were anti-dilutive.
The average number of shares that were not dilutive and therefore not included in the computation of diluted income/ (loss) per share was as follows for the years ended December 31, 2023, 2022 and 2021 (in thousands): | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 |
Anti-dilutive stock appreciation rights | 352 | | | 373 | | | 202 | |
These SARs may become dilutive in future periods if the market price of the Company’s common stock appreciates.
Diluted earnings per share is computed by dividing net income by the weighted average shares outstanding, assuming all dilutive potential common shares were issued, unless doing so is anti-dilutive. Such securities have an anti-dilutive impact in those periods in which a loss is reported. Diluted net loss per share of common stock for the year ended December 31, 2021 is the same as basic net loss per share because otherwise dilutive securities are excluded from the computation of diluted net loss per share. The number of potentially dilutive securities excluded from the computation of diluted net loss per share during the year ended December 31, 2021 was 470.
Noncontrolling interests
In April 2015, the Company acquired a 67% controlling interest in Graffo Paranaense de Embalagens S/A (“Graffo”). Prior to March 31, 2022, the Company consolidated 100% of Graffo, with the partner's 33% share included in “Noncontrolling Interests” within the equity section of the balance sheet. On March 31, 2022, the Company paid $14,474 in cash to acquire the remaining 33% ownership interest from the three noncontrolling partners, which resulted in a $6,116 reduction in noncontrolling interest, a $7,080 charge to capital in excess of stated value, and a $1,278 reduction to accrued expenses and other on the Company's Consolidated Balance Sheet.
19. Segment reporting
The Company’s operating and reporting structure consists of two reportable segments, Consumer Packaging and Industrial Paper Packaging, with all remaining businesses reported as All Other.
The products produced and sold within the Consumer Packaging segment are generally used to package a variety of consumer products and consist primarily of round and shaped rigid paper, steel and plastic containers; metal and peelable membrane ends, closures, and components; thermoformed plastic trays; and high-barrier flexible packaging.
The primary products produced and sold within the Industrial Paper Packaging segment include paperboard tubes, cones, and cores; paper-based protective packaging; and uncoated recycled paperboard.
The primary products produced within the All Other group of businesses consist of a variety of packaging materials, including plastic, paper, foam, and various other specialty materials.
Effective January 1, 2024, the Company will integrate its flexible packaging and thermoforming packaging businesses within the Consumer Packaging segment in order to streamline operations, enhance customer service and better position the business for accelerated growth. As a result, the Company will change its operating and reporting structure to reflect the way it plans to manage its operations, evaluate performance, and allocate resources going forward. Therefore, in future reporting periods, the Company’s consumer thermoforming businesses will move from the All Other group of businesses to the Consumer Packaging segment. The Company’s Industrial Paper Packaging segment will not be affected by these changes. As of and for the year ended December 31, 2023, there were no changes to the manner in which the Company reviewed financial information at the segment level; therefore, these changes had no impact on our reporting structure.
F-39 FORM 10-K SONOCO 2023 ANNUAL REPORT
The following table sets forth financial information about each of the Company’s business segments and All Other group of businesses: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| Years ended December 31 |
| Consumer Packaging | | Industrial Paper Packaging | | All Other | | Corporate | | Consolidated |
Total Revenue | | | | | | |
2023 | $ | 3,639,759 | | | $ | 2,475,935 | | | $ | 789,781 | | | $ | — | | | $ | 6,905,475 | |
2022 | 3,774,957 | | | 2,818,778 | | | 808,069 | | | — | | | 7,401,804 | |
2021 | 2,373,583 | | | 2,578,379 | | | 768,476 | | | — | | | 5,720,438 | |
Intersegment Sales1 | | | | | | | | | |
2023 | $ | 12,782 | | | $ | 101,822 | | | $ | 9,579 | | | $ | — | | | $ | 124,183 | |
2022 | 7,001 | | | 134,215 | | | 10,036 | | | — | | | 151,252 | |
2021 | 5,236 | | | 114,067 | | | 10,697 | | | — | | | 130,000 | |
Sales to Unaffiliated Customers | | | | | | | | |
2023 | $ | 3,626,977 | | | $ | 2,374,113 | | | $ | 780,202 | | | $ | — | | | $ | 6,781,292 | |
2022 | 3,767,956 | | | 2,684,563 | | | 798,033 | | | — | | | 7,250,552 | |
2021 | 2,368,347 | | | 2,464,312 | | | 757,779 | | | — | | | 5,590,438 | |
Income/(Loss) Before Income Taxes2 | | | | | | | | |
2023 | $ | 382,063 | | | $ | 313,545 | | | $ | 103,745 | | | $ | (184,521) | | | $ | 614,832 | |
2022 | 526,028 | | | 327,859 | | | 65,978 | | | (348,583) | | | 571,282 | |
2021 | 274,926 | | | 226,798 | | | 63,060 | | | (725,766) | | | (160,982) | |
Identifiable Assets3 | | | | | | | | | |
2023 | $ | 3,682,650 | | | $ | 2,559,026 | | | $ | 825,003 | | | $ | 125,278 | | | $ | 7,191,957 | |
2022 | 3,825,675 | | | 2,079,326 | | | 871,800 | | | 276,139 | | | 7,052,940 | |
2021 | 1,956,688 | | | 1,971,293 | | | 886,647 | | | 258,607 | | | 5,073,235 | |
Depreciation, Depletion and Amortization4 | | | | | | | | |
2023 | $ | 124,483 | | | $ | 104,722 | | | $ | 24,519 | | | $ | 87,264 | | | $ | 340,988 | |
2022 | 111,599 | | | 91,944 | | | 24,854 | | | 80,427 | | | 308,824 | |
2021 | 78,802 | | | 91,141 | | | 25,822 | | | 49,419 | | | 245,184 | |
Capital Expenditures | | | | | | | | | |
2023 | $ | 186,109 | | | $ | 111,619 | | | $ | 24,838 | | | $ | 40,511 | | | $ | 363,077 | |
2022 | 127,478 | | | 145,021 | | | 21,177 | | | 35,093 | | | 328,769 | |
2021 | 60,532 | | | 150,225 | | | 22,780 | | | 22,482 | | | 256,019 | |
| | | | | |
1 | Intersegment sales are recorded at a market-related transfer price. |
| | | | | |
2 | Included in Corporate above are restructuring/asset impairment charges, changes in LIFO inventory reserves, net, gains or losses from derivatives, gains or losses from the divestiture of businesses and other assets, acquisition, integration and divestiture-related costs, amortization of acquired intangibles, and other non-operating income and expenses associated with the following segments: |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| Consumer Packaging | | Industrial Paper Packaging | | All Other | | Corporate | | Total |
2023 | $ | (56,237) | | | $ | 17,064 | | | $ | (24,486) | | | $ | (120,862) | | | $ | (184,521) | |
2022 | (138,343) | | | (40,805) | | | (18,800) | | | (150,635) | | | (348,583) | |
2021 | (25,983) | | | (2,570) | | | (23,312) | | | (673,900) | | | (725,765) | |
| | | | | |
| The remaining amounts reported as Corporate consist of: interest expense; interest income; non-operating pension costs; and portions of acquisition, integration and divestiture-related costs, restructuring, other income, net, and other non-operating income and expenses not associated with a particular segment. |
3 | Identifiable assets are those assets used by each segment in its operations. Corporate assets consist primarily of cash and cash equivalents, investments in affiliates, headquarters facilities, deferred income taxes and prepaid expenses. |
4 | Depreciation and depletion incurred at Corporate are allocated to the reportable segments. |
F-40 FORM 10-K SONOCO 2023 ANNUAL REPORT
Geographic regions
Sales to unaffiliated customers and long-lived assets by geographic region are as follows: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 | | | | |
Sales to Unaffiliated Customers | | | | | | | | | |
United States | $ | 4,818,736 | | | $ | 5,232,092 | | | $ | 3,650,090 | | | | | |
Europe | 921,347 | | | 961,697 | | | 941,655 | | | | | |
Canada | 216,690 | | | 227,668 | | | 212,272 | | | | | |
Asia Pacific | 335,557 | | | 373,734 | | | 401,003 | | | | | |
Other | 488,962 | | | 455,361 | | | 385,418 | | | | | |
Total | $ | 6,781,292 | | | $ | 7,250,552 | | | $ | 5,590,438 | | | | | |
Long-lived Assets | | | | | | | | | |
United States | $ | 3,504,438 | | | $ | 3,240,011 | | | $ | 2,078,342 | | | | | |
Europe | 653,730 | | | 607,996 | | | 545,211 | | | | | |
Canada | 113,888 | | | 96,210 | | | 104,913 | | | | | |
Asia Pacific | 158,301 | | | 157,030 | | | 157,084 | | | | | |
Other | 196,504 | | | 85,233 | | | 68,949 | | | | | |
Total | $ | 4,626,861 | | | $ | 4,186,480 | | | $ | 2,954,499 | | | | | |
Sales are attributed to countries/regions based upon the plant location from which products are shipped. Long-lived assets are comprised of investments in affiliates, property, plant and equipment, and goodwill and other intangible assets (see Notes 1, 6 and 8).
20. Accumulated other comprehensive loss
The following table summarizes the components of accumulated other comprehensive loss and the changes in accumulated other comprehensive loss, net of tax as applicable, for the years ended December 31, 2023 and 2022: | | | | | | | | | | | | | | | | | | | | | | | |
| Foreign Currency Items | | Defined Benefit Pension Items | | Gains and Losses on Cash Flow Hedges | | Accumulated Other Comprehensive Loss |
Balance at December 31, 2021 | $ | (269,076) | | | $ | (91,397) | | | $ | 1,048 | | | $ | (359,425) | |
Other comprehensive (loss)/income before reclassifications | (72,987) | | | (3,471) | | | 3,244 | | | (73,214) | |
Amounts reclassified from accumulated other comprehensive loss to net income | 3,747 | | | 3,895 | | | (5,593) | | | 2,049 | |
Amounts reclassified from accumulated other comprehensive loss to fixed assets | — | | | — | | | 507 | | | 507 | |
Other comprehensive (loss)/income | (69,240) | | | 424 | | | (1,842) | | | (70,658) | |
| | | | | | | |
Balance at December 31, 2022 | $ | (338,316) | | | $ | (90,973) | | | $ | (794) | | | $ | (430,083) | |
Other comprehensive income/(loss) before reclassifications | 68,705 | | | (16,305) | | | 6,622 | | | 59,022 | |
Amounts reclassified from accumulated other comprehensive loss to net income | 2,033 | | | 7,651 | | | (5,177) | | | 4,507 | |
Amounts reclassified from accumulated other comprehensive loss to fixed assets | — | | | — | | | 292 | | | 292 | |
Other comprehensive income/(loss) | 70,738 | | | (8,654) | | | 1,737 | | | 63,821 | |
| | | | | | | |
Balance at December 31, 2023 | $ | (267,578) | | | $ | (99,627) | | | $ | 943 | | | $ | (366,262) | |
F-41 FORM 10-K SONOCO 2023 ANNUAL REPORT
The following table summarizes the amounts reclassified from accumulated other comprehensive loss and the affected line items in the consolidated statements of net income for the years ended December 31, 2023 and 2022:
| | | | | | | | | | | | | | | | | |
Amount Reclassified from Accumulated Other Comprehensive Loss |
Details about Accumulated Other Comprehensive Loss Components | Year Ended December 31, 2023 | | Year Ended December 31, 2022 | | Affected Line Item in the Consolidated Statements of Net Income |
Foreign currency items | | | | | |
Loss on Russia restructuring (see Note 4) | $ | — | | | $ | (3,747) | | | Restructuring/Asset impairment charges |
Loss on RTS Packaging investment (see Note 3) | (2,033) | | | — | | | Other income, net |
| (2,033) | | | (3,747) | | | Net income/(loss) |
| | | | | |
Defined benefit pension items (see Note 14) | | | | | |
Pension-related loss upon purchase of remaining interest in RTS Packaging joint venture | (4,756) | | | — | | | Other income, net |
Effect of settlement loss | (1,010) | | | (479) | | | Non-operating pension cost |
Effect of curtailment loss | — | | | (43) | | | Non-operating pension cost |
Amortization of defined benefit pension items | (4,458) | | | (6,472) | | | Non-operating pension cost |
| (10,224) | | | (6,994) | | | Income/(loss) before income taxes |
| 2,573 | | | 3,099 | | | Provision for/(Benefit from) income taxes |
| (7,651) | | | (3,895) | | | Net income/(loss) |
| | | | | |
Gains and losses on cash flow hedges (see Note 11) | | | | |
Foreign exchange contracts | 10,860 | | | 3,460 | | | Net Sales |
Foreign exchange contracts | (3,728) | | | (2,852) | | | Cost of sales |
Commodity contracts | (32) | | | 6,948 | | | Cost of sales |
| 7,100 | | | 7,556 | | | Income/(loss) before income taxes |
| (1,923) | | | (1,963) | | | Provision for/(Benefit from) income taxes |
| 5,177 | | | 5,593 | | | Net income/(loss) |
Amounts reclassified to net income from accumulated other comprehensive loss | $ | (4,507) | | | $ | (2,049) | | | Net income/(loss) |
The following table summarizes the tax expense/(benefit) for the components of other comprehensive income/(loss): | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | For the year ended December 31, 2023 | | For the year ended December 31, 2022 |
| | Before Tax Amount | Tax | After Tax Amount | | Before Tax Amount | Tax | After Tax Amount |
Foreign currency items: | | | | | | | | |
Other comprehensive income/(loss) before reclassifications | | $ | 67,411 | | $ | 1,294 | | $ | 68,705 | | | $ | (72,987) | | $ | — | | $ | (72,987) | |
Amounts reclassified from accumulated other comprehensive loss to net income | | 2,033 | | — | | 2,033 | | | 3,747 | | — | | 3,747 | |
Net other comprehensive income/(loss) from foreign currency items | | 69,444 | | 1,294 | | 70,738 | | | (69,240) | | — | | (69,240) | |
Defined benefit pension items: | | | | | | | | |
Other comprehensive (loss)/ income before reclassifications | | (21,815) | | 5,510 | | (16,305) | | | (3,365) | | (106) | | (3,471) | |
Amounts reclassified from accumulated other comprehensive loss to net income | | 10,224 | | (2,573) | | 7,651 | | | 6,994 | | (3,099) | | 3,895 | |
Net other comprehensive (loss)/income from defined benefit pension items(a) | | (11,591) | | 2,937 | | (8,654) | | | 3,629 | | (3,205) | | 424 | |
Cash flow hedges: | | | | | | | | |
Other comprehensive income/(loss) before reclassifications | | 9,081 | | (2,459) | | 6,622 | | | 4,312 | | (1,068) | | 3,244 | |
Amounts reclassified from accumulated other comprehensive loss to net income | | (7,100) | | 1,923 | | (5,177) | | | (7,556) | | 1,963 | | (5,593) | |
Amounts reclassified from accumulated other comprehensive loss to fixed assets | | 401 | | (109) | | 292 | | | 805 | | (298) | | 507 | |
Net other comprehensive (loss)/income from cash flow hedges | | 2,382 | | (645) | | 1,737 | | | (2,439) | | 597 | | (1,842) | |
Other comprehensive income/(loss) | | $ | 60,235 | | $ | 3,586 | | $ | 63,821 | | | $ | (68,050) | | $ | (2,608) | | $ | (70,658) | |
(a) The net other comprehensive (loss)/income from defined benefit pension items includes pretax changes of $1,391 during the year ended December 31, 2022 related to the Company’s former equity method investment in RTS Packaging.
F-42 FORM 10-K SONOCO 2023 ANNUAL REPORT
21. Subsequent events
On January 30, 2024, the Company entered into a definitive agreement to sell its Protective Solutions business, part of the All Other group of businesses, to Black Diamond Capital Management, LLC for an estimated $80,000 in cash. The transaction is expected to be completed in the first half of 2024, subject to the satisfaction or waiver of customary closing conditions. This business provides foam components and integrated material solutions for various industrial end markets. The business operates nine manufacturing facilities and has approximately 900 employees. This sale is the result of the Company’s continuing evaluation of its business portfolio and is consistent with its strategic and investment priorities.
F-43 FORM 10-K SONOCO 2023 ANNUAL REPORT