Notes to Consolidated Financial Statements
1. Business and Organization
Description of Business
Astec Industries, Inc. is a Tennessee corporation which was incorporated in 1972. The Company designs, engineers, manufactures, markets and services equipment and components used primarily in asphalt and concrete road building and related construction activities, as well as other products discussed below. The Company's products are used in each phase of road building, from quarrying and crushing the aggregate to application of the road surface. The Company's product portfolio includes both asphalt and concrete equipment. The Company also manufactures certain equipment and components unrelated to road construction, including equipment for the mining, quarrying, construction, demolition, land clearing and recycling industries and port and rail yard operators; industrial heat transfer equipment; commercial whole-tree pulpwood chippers; horizontal grinders; blower trucks; concrete plants; commercial and industrial burners; and combustion control systems.
The Company's products are marketed both domestically and internationally primarily to asphalt producers; highway and heavy equipment contractors; utility contractors; sand and gravel producers; construction, demolition, recycle and crushing contractors; forestry and environmental recycling contractors; mine and quarry operators; port and inland terminal authorities; power stations and domestic and foreign government agencies. In addition to equipment sales, the Company manufactures and sells replacement parts for equipment in each of its product lines and replacement parts for some competitors' equipment. The distribution and sale of replacement parts is an integral part of the Company's business.
The Company operates in two reportable segments (plus Corporate and Other) - Infrastructure Solutions and Materials Solutions. The Company's two reportable business segments comprise sites based upon the nature of the products produced or services provided, the type of customer for the products, the similarity of economic characteristics, the manner in which management reviews results and the nature of the production process, among other considerations.
The Corporate and Other category consists primarily of the parent company, Astec Insurance Company ("Astec Insurance" or the "captive"), a captive insurance company, and Astec Digital, the controls and automation business, which do not meet the requirements for separate disclosure as an operating segment or inclusion in one of the other reporting segments.
2. Basis of Presentation and Significant Accounting Policies
Basis of Presentation and Principles of Consolidation
The accompanying consolidated financial statements include the accounts of Astec Industries, Inc. and its subsidiaries and have been prepared by the Company, pursuant to the rules and regulations of the U.S. Securities and Exchange Commission ("SEC"). The Company prepares its consolidated financial statements in accordance with generally accepted accounting principles in the United States of America ("U.S. GAAP"). All intercompany balances and transactions between the Company and its affiliates have been eliminated in consolidation.
Noncontrolling interest in the Company's consolidated financial statements represents the 7% interest in a consolidated subsidiary which is not owned by the Company. Since the Company controls this subsidiary, the subsidiary's financial statements are consolidated with those of the Company, and the noncontrolling owner's 7% share of the subsidiary's net assets and results of operations is deducted and reported as "Noncontrolling interest" in the Consolidated Balance Sheets and as "Net (income) loss attributable to noncontrolling interest" in the Consolidated Statements of Operations. The Company executed an agreement in February 2022 with the noncontrolling interest holder, which is undergoing a judicial reorganization in Brazil, to acquire their outstanding interest in full for R$10.0M (approximately $2.0 million, subject to the effect of exchange rates). Completion of the transaction is subject to obtaining certain judicial approval in Brazil.
Use of Estimates
The preparation of financial statements in conformity with U.S. GAAP requires management to make estimates and assumptions that affect the amounts reported and disclosed in the consolidated financial statements and accompanying notes. Significant items subject to such estimates and assumptions include excess and obsolete inventory, inventory net realizable value, product warranty obligations, self-insurance loss reserves, capitalization of internal use software, goodwill and other intangible assets impairment and the measurement of income tax assets and liabilities. The Company bases its estimates on historical experience and on various other assumptions that the Company believes to be reasonable under the circumstances. On an ongoing basis, the Company evaluates these assumptions, judgments and estimates. Actual results could differ from those estimates.
All dollar amounts, except share and per share amounts, are in millions of dollars unless otherwise indicated.
Significant Accounting Policies
Cash, Cash Equivalents and Restricted Cash - All highly liquid investments with an original maturity of three months or less when purchased are considered to be cash equivalents. The Company maintains cash balances with high credit quality institutions, the balances of which may exceed federally insured limits.
The Company had $25.9 million in a government money market fund at December 31, 2022, which is included in "Cash, cash equivalents and restricted cash" in the Consolidated Balance Sheets. The Company discontinued use of this fund during 2023.
The Company had cash of $3.4 million and $3.2 million at December 31, 2023 and 2022, respectively, that is restricted as to withdrawal or use primarily related to retention guarantees mainly held by its foreign subsidiaries, which is included in "Cash, cash equivalents and restricted cash" in the Consolidated Balance Sheets.
Investments - Investments consist primarily of investment-grade marketable securities. All investments held at December 31, 2023 are classified as trading securities and are carried at fair value, with unrealized holding gains and losses included in "Other income (expenses), net" in the Consolidated Statements of Operations. Realized gains and losses are accounted for on the specific identification method. Purchases and sales are recorded on a trade-date basis. Management determines the appropriate classification of its investments at the time of acquisition and reevaluates such determination at each balance sheet date.
Accounts Receivable - The Company sells products to a wide variety of customers. Accounts receivable are carried at their outstanding principal amounts, less an allowance for credit losses. The Company extends credit to its customers based on an evaluation of the customers' financial condition generally without requiring collateral, although the Company normally requires advance payments or letters of credit on large equipment orders. A portion of the Company's credit risk is limited through credit insurance in certain international jurisdictions.
The Company held notes and other receivables, net totaling $3.4 million and $6.5 million at December 31, 2023 and 2022, respectively in "Trade receivables, contract assets and other receivables, net" in the Consolidated Balance Sheets.
Allowance for Credit Losses - The Company measures its credit losses on receivables using an expected loss model. The Company currently monitors credit levels and financial conditions of customers on a continuing basis, considering historical trends for uncollectible accounts, current economic conditions and specific customer recent payment history and financial stability. An allowance for credit losses is maintained in "Trade receivables, contract assets and other receivables, net" in the Consolidated Balance Sheets at a level which management believes is sufficient to cover all probable future credit losses as of the balance sheet date based on a rolling twelve-month "look-back", specific reserves and an expectation of future economic conditions that might impact customers. The corresponding provision for credit losses is recorded in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.
Amounts are deemed past due when they exceed the payment terms agreed to by the customer in the sales contract. Past due amounts are charged off when reasonable collection efforts have been exhausted and the amounts are deemed uncollectible by management. The majority of the Company’s receivables are related to equipment that requires significant down payment with other terms allowing for payment shortly after shipment, typically 30 days, which the Company believes is short-term in nature.
The following table represents a rollforward of the allowance for credit losses for the years ended December 31, 2023, 2022 and 2021:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Allowance balance, beginning of year | | $ | 2.3 | | | $ | 2.3 | | | $ | 1.7 | |
Provision | | 1.6 | | | 1.2 | | | 0.7 | |
Write offs | | (0.6) | | | (1.2) | | | (0.4) | |
Recoveries and other | | — | | | — | | | 0.3 | |
Allowance balance, end of year | | $ | 3.3 | | | $ | 2.3 | | | $ | 2.3 | |
In addition, an allowance for credit losses related to outstanding notes receivables of $0.7 million is included in "Trade receivables, contract assets and other receivables, net" in the Consolidated Balance Sheets for the years ended December 31, 2023 and 2022.
Inventories - The Company's inventory is comprised of raw materials and parts, work-in-process, finished goods and used equipment.
Raw material and parts inventory comprises purchased steel and other purchased items for use in the manufacturing process or held for sale for the after-market parts business. The category also includes the manufacturing cost of completed equipment sub-
assemblies produced for either integration into equipment manufactured at a later date or for sale in the Company's after-market parts business.
Work-in-process inventory consists of the value of materials, labor and overhead incurred to date in the manufacturing of incomplete equipment or incomplete equipment sub-assemblies being produced.
Finished goods inventory consists of completed equipment manufactured for sale to customers.
Used equipment inventory consists of equipment accepted in trade or purchased on the open market. This category also includes equipment rented to prospective customers on a short-term or month-to-month basis. Used equipment is valued at the lower of acquired or trade-in cost or net realizable value determined on each separate unit. Each unit of rental equipment is valued at the lower of original manufacturing, acquired or trade-in cost or net realizable value.
Inventories are valued at the lower of cost (first-in, first-out) or net realizable value, which requires the Company to make specific estimates, assumptions and judgments in determining the amount, if any, of reductions in the valuation of inventories to their net realizable values. The net realizable values of the Company's products are impacted by a number of factors, including changes in the price of steel, competitive sales pricing, quantities of inventories on hand, the age of the individual inventory items, market acceptance of the Company's products, the Company's normal gross margins, actions by the Company or its competitors, the condition of its used and rental equipment inventory and general economic factors. Once an inventory item's value has been deemed to be less than cost, a net realizable value allowance is calculated and a new cost basis for that item is effectively established. This new cost is retained for that item until such time as the item is disposed of or the Company determines that an additional write-down is necessary. Additional write-downs may be required in the future based upon changes in assumptions due to general economic downturns in the markets in which the Company operates, changes in competitor pricing, new product design or other technological advances introduced by the Company or its competitors and other factors unique to individual inventory items.
One of the most significant components of the Company's inventory is steel. A significant decline in the market price of steel could result in a decline in the market value of the Company's equipment or parts. During periods of significant declining steel prices, the Company reviews the valuation of its inventories to determine if reductions are needed in the recorded value of inventory on hand to its net realizable value.
The Company reviews the individual items included in its finished goods, used equipment and rental equipment inventory on a model-by-model or unit-by-unit basis to determine if any item's net realizable value is below its carrying value. This analysis is expanded to include items in work-in-process and raw material inventory if factors indicate those items may also be impacted. In performing this review, judgments are made and, in addition to the factors discussed above, additional consideration is given to the age of the specific items of used or rental equipment inventory, prior sales offers or lack thereof, the physical condition of the specific items and general market conditions for the specific items. Additionally, an analysis of raw material inventory is performed to calculate reserves needed for slow-moving or obsolete inventory based upon quantities of items on hand, the age of those items and their recent and expected future usage or sale.
When the Company determines that the value of inventory has become impaired through damage, deterioration, obsolescence, changes in price levels, excessive levels of inventory or other causes, the Company reduces the carrying value to the net realizable value based on estimates, assumptions and judgments made from the information available at that time. Abnormal amounts of idle facility expense, freight, handling cost and wasted materials are recognized as current period charges.
Assets Held for Sale - Assets are classified as held for sale when any ongoing operations have ceased, and the Company has committed to a plan to sell the assets in their current condition at a price that is reasonable in relation to the current fair value of the assets. Assets held for sale are generally expected to be sold within one year of meeting the designation criteria. Upon designation as held for sale, the assets are recorded at the lower of their carrying value or fair value, less costs to sale and related depreciation and amortization is ceased. The held for sale designation and carrying value of assets held for sale is periodically reviewed and adjusted as facts and circumstances indicate that a change may be necessary. As of December 31, 2022, the Company recorded assets held for sale of $15.4 million related to land and building assets of its former site in Tacoma. The sale of these assets was completed in the first quarter of 2023. See Note 21, Strategic Transformation and Restructuring, Impairment and Other Asset Charges for additional discussion of the transactions related to these assets.
Property and Equipment - Property and equipment is stated at cost. Expenditures for maintenance, repairs and minor renewals are charged against earnings as incurred. Expenditures for major renewals and improvements that substantially extend the capacity or useful life of an asset are capitalized and are then depreciated. The cost and accumulated depreciation for property and equipment sold, retired or otherwise disposed of are relieved from the accounts and resulting gains or losses are reflected in earnings.
Property and equipment are depreciated over the estimated useful lives of the assets using the straight-line depreciation method for financial reporting and on accelerated methods for income tax purposes. Land is recorded at historical cost and is not depreciated. The useful lives are estimated based on historical experience with similar assets, considering anticipated technological or other changes. The Company periodically reviews these lives relative to physical factors and industry trends. If
there are changes in the planned use of property or equipment or if technological changes were to occur more rapidly than anticipated, the useful lives assigned to these assets may need to be shortened, resulting in the recognition of accelerated depreciation expense in future periods.
Property and equipment are primarily depreciated over the following useful lives:
| | | | | |
| Years |
Buildings and improvements | 5 - 40 |
Airplanes and aviation equipment | 5 - 20 |
Machinery, equipment and tooling | 3 - 10 |
Furniture and fixtures | 5 - 10 |
Computer hardware and software | 3 - 5 |
Impairment of Long-Lived Assets - In the event that facts and circumstances indicate the carrying amounts of long-lived assets may be impaired, an evaluation of recoverability is performed. If an evaluation is required, the estimated future undiscounted cash flows associated with the asset are compared to the carrying amount for each asset (or group of assets) to determine if a write-down is required. If this review indicates that the assets will not be recoverable, the carrying values of the impaired assets are reduced to their estimated fair value. Fair value is estimated using discounted cash flows, prices for similar assets or other valuation techniques.
Leases - The Company leases certain real estate, material handling equipment, automobiles and other equipment. The Company determines if a contract is a lease (or contains an embedded lease) at the inception of the agreement. For a contract to be determined to be a lease or contain a lease, it must include explicitly or implicitly identified assets where the Company has the right to substantially all of the economic benefits of the assets and has the ability to direct how and for what purpose the assets are used during the lease term. Leases are classified as either operating or finance. For operating leases, the Company recognizes a lease liability equal to the present value of the remaining lease payments, and a right-of-use ("ROU") asset equal to the lease liability, subject to certain adjustments, such as prepaid rent. ROU assets represent the right to use an underlying asset for the lease term, and lease liabilities represent the Company's obligation to make lease payments arising from the lease. As of December 31, 2023 and 2022, the Company did not have any finance leases.
The Company uses its incremental borrowing rate to determine the present value of the lease payments. The Company's incremental borrowing rate is the rate of interest that it would incur to borrow on a collateralized basis over a similar term an amount equal to the lease payments in a similar economic environment. The Company determines the incremental borrowing rates based upon secured borrowing rates quoted by the Company's banks for loans of a corresponding length to the lease.
The lease term at the lease commencement date is determined based on the non-cancellable period for which the Company has the right to use the underlying asset, together with any periods covered by an option to extend the lease if the Company is reasonably certain to exercise that option, periods covered by an option to terminate the lease if the Company is reasonably certain not to exercise that option and periods covered by an option to extend (or not to terminate) the lease in which the exercise of the option is controlled by the lessor. The Company considers a number of factors when evaluating whether the options in its lease contracts are reasonably certain of exercise, such as length of time before an option exercise, expected value of the leased asset at the end of the initial lease term, importance of the lease to the Company's operations, costs to negotiate a new lease and any contractual or economic penalties.
The Company does not recognize ROU assets or lease liabilities for leases with a term of 12 months or less.
Capitalization of Internal Use Software - Software development activities generally consist of three stages: (i) the preliminary project stage, (ii) the application development stage and (iii) the post implementation and operation stage. The Company capitalizes certain software development costs during the application development stage. These costs may include vendor hosted software costs, personnel expenses for employees and costs for third-party consulting services which are directly associated with the software development. Capitalization ends once the implementation is substantially complete, at which point the capitalized costs are amortized ratably over the remaining contract term plus any reasonably certain renewal periods. Software development costs that do not meet the qualification for capitalization are expensed as incurred and recorded in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.
Goodwill and Other Intangible Assets - Goodwill represents the excess of the purchase price over the fair value of identifiable net assets of businesses acquired. Goodwill is not amortized but is tested at the reporting unit level for impairment annually on October 1, or more frequently, as events dictate. A reporting unit is an operating segment or, under certain circumstances, a component of an operating segment that constitutes a business, has available discrete financial information, and whose operating results are regularly reviewed by management. Components of an operating segment are combined and aggregated as a single reporting unit if the components have similar economic characteristics.
Goodwill is tested for impairment by either performing a qualitative evaluation or a quantitative test. The qualitative evaluation is an assessment of factors that includes, but is not limited to, the macroeconomic conditions, industry and competitive
environment conditions, overall financial performance, business specific events and market considerations. The Company may elect not to perform the qualitative assessment for some or all reporting units and perform the quantitative impairment test. If a qualitative assessment indicates that it is more likely than not that a reporting unit's fair value is less than its carrying amount, the Company will perform a quantitative test.
The quantitative goodwill impairment test requires the comparison of the carrying value of the reporting unit's net assets to the fair value of the reporting unit. The Company determines fair values of each reporting unit using an equally weighted combination of the discounted cash flow method, a form of the income approach, and the guideline public company method, a form of the market approach. This analysis requires significant assumptions, including projected net sales, projected earnings before interest, tax, depreciation and amortization, terminal growth rates, the cost of capital, the selection of appropriate guideline companies and related valuation multiples. Management's estimates are subject to change given the inherent uncertainty in predicting future results. Additionally, the discount rate and the terminal growth rate are based on management's judgment of the rates that would be utilized by a hypothetical market participant. If a quantitative assessment indicates that it is more likely than not that a reporting unit's fair value is less than its carrying amount, a goodwill impairment charge would be recorded.
The Company's intangible assets have definite lives and are subject to amortization. Intangible assets are tested for impairment whenever events or changes in circumstances indicate that their carrying values may not be recoverable. The Company determines the useful lives of identifiable intangible assets after considering the specific facts and circumstances related to each intangible asset. Factors considered when determining useful lives include the contractual terms of agreements, the history of the asset, the Company's long-term strategy for the use of the asset, any laws or other local regulations which could impact the useful life of the asset and other economic factors, including competition and specific market conditions.
The Company tests intangible assets with definite lives for impairment if conditions exist that indicate the carrying value may not be recoverable. Such conditions may include an economic downturn in a geographic market or a change in the assessment of future operations. An impairment charge is recorded when the carrying value of the definite lived intangible asset is not recoverable by the future undiscounted cash flows expected to be generated from the use of the asset, which are evaluated at the asset group level.
Intangible assets with definite lives are amortized on a straight-line basis over the following estimated useful lives:
| | | | | |
| Years |
Dealer network and customer relationships | 8 - 18 |
Trade names | 3 |
Other | 3 - 12 |
Product Warranty Reserve - The Company accrues for the estimated cost of product warranties at the time revenue is recognized. Warranty obligations by product line or model are evaluated based on historical warranty claims experience. For equipment, the Company's standard product warranty terms generally include post-sales support and repairs of products at no additional charge for periods ranging from three months to two years or up to a specified number of hours of operation. For parts from component suppliers, the Company relies on the original manufacturer's warranty that accompanies those parts. Generally, Company fabricated parts are not covered by specific warranty terms. Although failure of fabricated parts due to material or workmanship is rare, if it occurs, the Company's policy is to replace fabricated parts at no additional charge.
Estimated warranty obligations are based upon warranty terms, product failure rates, repair costs and current period machine shipments. If actual product failure rates, repair costs, service delivery costs or post-sales support costs differ from the Company's estimates, these estimates will be re-evaluated and adjustments to the estimated warranty liability will be made, if required.
Income Taxes - Income taxes are based on pre-tax financial accounting income. Deferred tax assets and liabilities are recognized for the expected tax consequences of temporary differences between the tax bases of assets and liabilities and their reported amounts. The Company periodically assesses the need to establish valuation allowances against its deferred tax assets to the extent the Company no longer believes it is more-likely-than-not that the tax assets will be fully utilized.
The Company evaluates a tax position to determine whether it is more-likely-than-not that the tax position will be sustained upon examination, based upon the technical merits of the position. A tax position that meets the more-likely-than-not recognition threshold is subject to a measurement assessment to determine the amount of benefit to recognize and the appropriate reserve to establish, if any. If a tax position does not meet the more-likely-than-not recognition threshold, no benefit is recognized. The Company is periodically audited by U.S. federal and state as well as foreign tax authorities. While it is often difficult to predict a final outcome or timing of resolution of any particular tax matter, the Company believes its reserve for uncertain tax positions is adequate to reduce the uncertain positions to the greatest amount of benefit that is more-likely-than-not realizable.
Self-Insurance Reserves - The Company retains the risk for a portion of its workers' compensation claims and general liability claims by way of a captive insurance company, Astec Insurance. The objectives of Astec Insurance are to improve control over
and reduce the cost of claims; to improve focus on risk reduction with the development of a program structure which rewards proactive loss control; and to ensure management participation in the defense and settlement process for claims.
For general liability claims, the captive is liable for the first $1.0 million per occurrence. The Company carries general liability, excess liability and umbrella policies for claims in excess of amounts covered by the captive.
For workers' compensation claims, the captive is liable for the first $0.35 million per occurrence. The Company utilizes a large national insurance company as third-party administrator for workers' compensation claims and carries insurance coverage for claims liabilities in excess of amounts covered by the captive.
The financial statements of the captive are included in the consolidated financial statements of the Company. The short-term and long-term reserves for claims and potential claims related to general liability and workers' compensation under the captive are included in "Accrued loss reserves" or "Other long-term liabilities" in the Consolidated Balance Sheets depending on the expected timing of future payments. The undiscounted reserves are actuarially determined to cover the ultimate cost of each claim based on the Company's evaluation of the type and severity of individual claims and historical information, primarily its own claims experience, along with assumptions about future events. Changes in assumptions, as well as changes in actual experience, could cause these estimates to change in the future. However, the Company does not believe it is reasonably likely that the reserve level will materially change in the foreseeable future.
The Company is self-insured for health and prescription claims under its Group Health Insurance Plan for all of the Company's domestic employees. The Company carries reinsurance coverage to limit its exposure for individual health claims above certain limits. Third parties administer health claims and prescription medication claims. The Company maintains a reserve for the self-insured health plan which is included in "Accrued loss reserves" in the Company's Consolidated Balance Sheets. This reserve includes both unpaid claims and an estimate of claims incurred but not reported, based on historical claims and payment experience. Historically, the reserves have been sufficient to provide for claims payments. Changes in actual claims experience or payment patterns could cause the reserve to change, but the Company does not believe it is reasonably likely that the reserve level will materially change in the near future.
Employees of the Company's foreign subsidiaries are insured under separate health plans. No reserves are necessary for these fully-insured health plans.
Accumulated Other Comprehensive Loss - Accumulated other comprehensive loss is comprised of foreign currency translation adjustments of $38.1 million and $40.1 million as of December 31, 2023 and 2022, respectively.
Revenue Recognition - Revenue is generally recognized when the Company satisfies a performance obligation by transferring control of goods or providing services. Revenue is measured as the amount of consideration the Company expects to receive in exchange for transferring goods or providing services. The Company generally obtains purchase authorizations from its customers for a specified amount of products at a specified price with specific delivery terms. A significant portion of the Company's equipment sales represents equipment produced in the Company's manufacturing facilities under short-term contracts for a customer's project or equipment designed to meet a customer’s requirements. Most of the equipment sold by the Company is based on standard configurations, some of which are modified to meet customer's needs or specifications. The Company provides customers with technical design and performance specifications and typically performs pre-shipment testing, when feasible, to ensure the equipment performs according to the customer's need, regardless of whether the Company provides installation services in addition to selling the equipment. Significant down payments are required on many equipment orders with other terms allowing for payment shortly after shipment, typically 30 days. Taxes assessed by a governmental authority that are directly imposed on revenue-producing transactions between the Company and its customers, such as sales, use, value-added and some excise taxes, are excluded from revenue. The Company offers extended warranties for sale on certain equipment sold to its customers. Costs of obtaining sales contracts with an expected duration of one year or less are expensed as incurred. As contracts are typically paid within one year from the date of the contract fulfillment, revenue adjustments for a potential financing component or the costs to obtain the contract are not made.
Depending on the terms of the arrangement with the customer, recognition of a portion of the consideration received may be deferred and recorded as a contract liability if the Company has to satisfy a future obligation, such as to provide installation assistance, service work to be performed in the future without charge, floor plan interest to be reimbursed to the Company's dealer customers, payments for extended warranties or for obligations for future estimated returns to be allowed based upon historical trends. Other contract assets and liabilities are typically not material as a percentage of total assets or total liabilities, respectively.
When sales contain multiple performance obligations, revenue attributable to the sale of a product is recognized when the product is shipped, and the revenue attributable to services provided with respect to the product (such as installation services) is recognized when the service is performed. Consideration is allocated to deliverables using observable market prices from stand-alone performance obligations or a cost plus margin approach when one is not available. Otherwise, the Company uses third-party evidence of selling price or an estimate of the selling price for the deliverables. Sales with multiple performance obligations are evaluated to determine whether revenue related to individual elements should be recognized separately or as a combined unit. In addition to the previously mentioned general revenue recognition criteria, revenue in only recognized on individual
delivered elements when there is objective and reliable evidence that the delivered element has a determinable value to the customer on a standalone basis and there is no right of return.
The Company had orders totaling approximately $16.0 million, $20.7 million and $29.3 million in 2023, 2022 and 2021, respectively, on which revenue was recorded over time based upon the ratio of costs incurred to estimated total costs.
Certain contracts include terms and conditions pursuant to which the Company recognizes revenues upon the completion of production and, at the request of the customer, stores the equipment at the Company's facilities. Under the terms of such contracts, revenue is recorded upon the customer's assumption of title and risk of ownership and when the Company has a present right to payment. In addition, the equipment is segregated from the Company's inventory, specifically identified as belonging to the customer and is ready for physical transfer to the customer. The Company has not retained any specific performance obligations such that the earnings process is not complete prior to revenue recognition.
Service and Equipment Installation Revenue – Purchasers of certain of the Company's equipment often contract with the Company to provide installation services. Installation is typically separately priced in the contract based upon observable market prices for stand-alone performance obligations or a cost plus margin approach when one is not available. The Company may also provide future services on equipment sold at the customer's request, which may be for equipment repairs after the warranty period expires. Service is billed on a cost plus margin approach or at a standard rate per hour.
Used Equipment Sales - Used equipment is typically obtained by trade-in on new equipment sales or as a separate purchase in the open market. Revenues from the sale of used equipment are recognized upon transfer of control to the customer at agreed upon pricing.
Freight Revenue - The Company records revenues earned for shipping and handling as revenue at the time of shipment, regardless of whether or not it is identified as a separate performance obligation. The cost of shipping and handling is classified as cost of goods sold concurrently.
Other Revenues - Miscellaneous revenues and offsets not associated with one of the above classifications primarily include floor plan interest reimbursements, extended warranty revenues and rental revenues.
Advertising Expense - The cost of advertising is expensed as incurred. The Company incurred $1.8 million, $2.1 million and $1.5 million in advertising costs during 2023, 2022 and 2021, respectively, which are included in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.
Research and Development - Research and development costs primarily include employee compensation and prototype materials costs related to the development of new products and significant improvements to existing product lines. These costs are expensed as incurred. The Company incurred $22.0 million, $31.5 million and $26.5 million in research and development costs during 2023, 2022 and 2021, respectively, which are included in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.
Share-Based Compensation - The grant date fair value of share-based compensation awards is based upon the closing market price of the Company's common stock on the day prior to the grant date, except for performance stock awards with a total shareholder return ("TSR") market metric for which the Company estimates fair value using a Monte-Carlo simulation model. The Company recognizes compensation expense for all awards over the requisite service period. Forfeitures are recognized as they occur. Compensation expense is based on the grant date fair value as described above, except for performance stock awards with a return on invested capital ("ROIC") performance metric. For these awards, compensation expense is based on the probable outcome of achieving the specified performance conditions. The Company reassesses whether achievement of the ROIC performance metric is probable at each reporting date. The Company's equity awards are further described in Note 17, Share-Based Compensation.
Restructuring - The Company continually reviews its organizational structure and operations to ensure they are optimized and aligned with achieving near-term and long-term operational and profitability targets. In connection with this review, significant restructuring actions may be implemented. These actions can include personnel terminations, reorganization efforts to simplify and consolidate the Company's operations or the divestiture of underperforming manufacturing sites or product lines. Employee severance and related termination benefits are primarily based on the Company's employment policies and substantive severance plans. The Company records liabilities related to severance programs when the actions are probable and the amounts are reasonably estimable, which typically is when a restructuring plan has been approved. Additional liabilities may be recorded if a restructuring plan is extended or additional benefits are provided. In the event that affected employees are required to render additional service in order to receive severance benefits at their termination dates, severance costs are measured at the date that benefits are communicated to the applicable employees and recognized as expense over the employees’ remaining service periods. Any incremental or recovery of expense related to stock compensation programs are recognized at the end of the employees' service periods. Restructuring costs include any ongoing costs related to exited businesses as such costs are incurred. Contract termination costs, if applicable, are recorded when contracts are terminated. See Note 21, Strategic
Transformation and Restructuring, Impairment and Other Asset Charges for additional discussion of the most recent restructuring actions taken.
Acquisitions - The Company accounts for business combinations using the acquisition method. Accordingly, intangible assets are recorded apart from goodwill if they arise from contractual or legal rights or if they are separable from goodwill. Acquisition costs are expensed as incurred and contingent consideration, if applicable, is booked at its fair value as part of the purchase price. See Note 3, Acquisition for additional information on the Company's most recent acquisition.
Derivatives and Hedging Activities - The Company recognizes all derivatives in the Consolidated Balance Sheets at their fair value. Derivatives that are not hedges are adjusted to fair value through income. If the derivative is a hedge, depending on the nature of the hedge, changes in the fair value of derivatives are either offset against the change in fair value of assets, liabilities or firm commitments through income or recognized in other comprehensive income (loss) until the hedged item is recognized in income. The ineffective portion of a derivative's change in fair value is immediately recognized in income. From time to time, the Company's foreign subsidiaries enter into foreign currency exchange contracts to mitigate exposure to fluctuation in currency exchange rates.
The Company is exposed to certain risks relating to its ongoing business operations. The primary risk managed by using derivative instruments is foreign currency risk. The fair value of the derivative financial instrument is recorded in the Consolidated Balance Sheets and is adjusted to fair value at each measurement date. The changes in fair value are recognized in the Consolidated Statements of Operations in the current period. The Company does not engage in speculative transactions, nor does it hold or issue derivative financial instruments for trading purposes. The weighted average U.S. dollar equivalent notional amount of outstanding foreign currency exchange contracts was $12.1 million during the year ended December 31, 2023. The Company reported no derivative assets at December 31, 2023 and nominal derivative assets in "Prepaid expenses and other assets" at December 31, 2022. The Company held $0.1 million of derivative liabilities at December 31, 2023 and nominal derivative liabilities in "Other current liabilities" at December 31, 2022.
The Company recognized, as a component of "Other income (expenses), net", net losses on the change in fair value of derivative instruments of $0.4 million and $0.5 million for the years ended December 31, 2023 and 2022, respectively, and a net gain of $0.8 million for the year ended December 31, 2021. There were no derivatives that were designated as hedges at December 31, 2023 or 2022.
Foreign Currency - Subsidiaries located in Australia, Belgium, Brazil, Canada, France, India, South Africa, and the United Kingdom operate primarily using local functional currencies. Accordingly, assets and liabilities of these subsidiaries are translated using exchange rates in effect at the end of the period, and revenues and costs are translated using average exchange rates in effect during the period. The resulting adjustments are presented as a separate component of "Accumulated other comprehensive loss". Foreign currency transaction gains and losses, net are included in "Other income (expenses), net" and amounted to gains of $1.1 million in 2023 and losses of $0.4 million and $1.3 million in 2022 and 2021, respectively.
Earnings Per Share - Basic earnings per share is computed by dividing "Net income (loss) attributable to controlling interest" by the weighted average number of shares outstanding during the reported period. Deferred stock units are fully vested and, as such, are included in basic earnings per share. Diluted earnings per share includes the dilutive effect of common stock equivalents consisting of restricted stock units, performance stock units, related dividend equivalents and stock held in the Company's deferred compensation programs, using the treasury stock method. Potential common shares that have an antidilutive effect (i.e. those that increase income per share or decrease loss per share) are excluded from the calculation of diluted earnings per share. Performance stock units, which are considered contingently issuable, are considered dilutive when the related performance criterion has been met.
The following table sets forth a reconciliation of the number of shares used in the computation of basic and diluted earnings per share:
| | | | | | | | | | | | | | | | | |
| Years Ended December 31, |
| 2023 | | 2022 | | 2021 |
Denominator: | | | | | |
Denominator for basic earnings per share | 22,719,900 | | | 22,790,717 | | | 22,726,767 | |
Effect of dilutive securities: | | | | | |
Restricted stock units | 31,847 | | | — | | | 150,754 | |
Unvested performance share units | 3,144 | | | — | | | 35,747 | |
Deferred compensation programs | 26,478 | | | — | | | 35,364 | |
Denominator for diluted earnings per share | 22,781,369 | | | 22,790,717 | | | 22,948,632 | |
| | | | | |
Antidilutive securities excluded from the calculation of diluted earnings per share | 7,495 | | | 255,738 | | | 75,451 | |
Related Party Transactions - The Company had no material related party transactions during the years ended December 31, 2023, 2022 and 2021.
Reclassifications and Adjustments - Certain reclassifications have been made to the prior period financial information to conform to the presentation used in the financial statements for the year ended December 31, 2023.
•The Company elected to present other receivables, net of allowance for credit losses in "Trade receivables, contract assets and other receivables, net". These amounts were previously included in a separate financial statement caption in the Consolidated Balance Sheets.
•The Company elected to present research and development expenses in "Selling, general and administrative expenses". These amounts were previously included in a separate financial statement caption in the Consolidated Statements of Operations.
During the first quarter of 2023, the Company identified immaterial errors associated with over-accruals of inventory-related expenses in its historical financial statements. The cumulative effect of the errors generated in 2021 and 2022 was corrected during the first quarter of 2023, resulting in a decrease in "Cost of sales" of $1.9 million. Such adjustment was not considered material to the Company's consolidated financial statements for the year ended December 31, 2022 or any of the financial statements for the previously filed annual periods.
Recently Adopted Accounting Pronouncements
In October 2021, the Financial Accounting Standards Board ("FASB") issued Accounting Standards Update ("ASU") 2021-08, "Business Combinations (Topic 805): Accounting for Contract Assets and Contract Liabilities from Contracts with Customers", which requires entities to recognize and measure contract assets and contract liabilities acquired in a business combination in accordance with ASC 2014-09, Revenue from Contracts with Customers (Topic 606). The update will generally result in an entity recognizing contract assets and contract liabilities at amounts consistent with those recorded by the acquiree immediately before the acquisition date rather than at fair value. The new standard is effective on a prospective basis for fiscal years beginning after December 15, 2022, with early adoption permitted. The Company elected to early adopt this guidance on April 1, 2022. The adoption of this new standard did not have a material impact on its financial position, results of operations, cash flows or disclosures.
Recently Issued Accounting Pronouncements Not Yet Adopted
In November 2023, the FASB issued ASU 2023-07, "Segment Reporting (Topic 280): Improvement to Reportable Segment Disclosures", which requires entities to disclose significant segment expenses, other segment items, the title and position of the chief operating decision maker ("CODM") and information related to how the CODM assesses segment performance and allocates resources, among certain other required disclosures. Additionally, current annual disclosures will be required in interim periods. The new standard is effective, on a retrospective basis, for fiscal years beginning after December 15, 2023, and interim periods within fiscal years beginning after December 15, 2024, with early adoption permitted. The Company is currently evaluating the impact this ASU will have on its financial statement disclosures.
In December 2023, the FASB issued ASU 2023-09, "Income Taxes (Topic 740): Improvements to Income Tax Disclosures", which requires entities to disclose specific categories in the income tax rate reconciliation and provide additional information for reconciling items that meet a specified quantitative threshold. In addition, the new standard requires disclosure of the amount of income taxes paid disaggregated by federal, state and foreign taxes and by jurisdiction for exceeding a specified quantitative
threshold. Additionally, income or loss from continuing operations before income tax and income tax expense will be required to be disaggregated between domestic and foreign as well as by federal, state and foreign. The new standard is effective for fiscal years beginning after December 15, 2024 on a prospective basis, with retrospective application permitted. The Company is currently evaluating the impact this ASU will have on its financial statement disclosures.
Recent accounting guidance not discussed above is not applicable, did not have, or is not expected to have a material impact on the Company.
3. Acquisition
MINDS Acquisition - The Company entered into a Share Purchase Agreement, dated as of March 22, 2022, by and between MINDS Automation Group, Inc. ("MINDS"), a leader in plant automation control systems and cloud-based data management in the asphalt industry in Canada. The acquisition was completed on April 1, 2022 at a purchase price of $19.3 million, which was paid in cash. The Company's allocation of the purchase price resulted in the recognition of $9.3 million of goodwill and $9.3 million of intangible assets primarily consisting of customer relationships (9 year life) and developed technology (7 year life). Significant inputs and assumptions used in determining the fair values of these intangible assets include management's forecasts of future revenues, earnings and cash flows, a discount rate based on the median weighted average cost of capital of the Company and select market competitors, and the proportion of intangible assets acquired in relation to tangible assets. Goodwill acquired is attributable to future growth opportunities provided by the acquired intellectual capital and the ability to generate cross-selling synergies. The acquisition provides the Company with a broader line of controls and automation products designed to deliver enhanced productivity through improved equipment performance. Results of operations have been consolidated from the date of acquisition. The goodwill is not deductible for income tax purposes. Proforma financial information is not included since not significant.
Acquisition and integration costs incurred were nominal during the year ended December 31, 2023 for this acquisition. Acquisition and integration costs of $1.2 million were expensed as incurred during the year ended December 31, 2022 for this acquisition. These costs are recorded in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.
The following table summarizes the allocations of the total purchase price:
| | | | | | | | |
(in millions) | | Amount |
Cash | | $ | 1.5 | |
Trade receivables | | 2.7 | |
Inventories | | 0.7 | |
Prepaid expenses and other assets | | 0.4 | |
Property and equipment | | 0.2 | |
Goodwill | | 9.3 | |
Intangible assets | | 9.3 | |
| | |
Other long-term assets | | 0.5 | |
Total assets acquired | | $ | 24.6 | |
Accounts payable | | (0.7) | |
Accrued payroll and related liabilities | | (0.8) | |
Other current liabilities | | (1.1) | |
Deferred income tax liabilities | | (2.4) | |
Other long-term liabilities | | (0.3) | |
Total liabilities assumed | | (5.3) | |
Total purchase price | | $ | 19.3 | |
4. Inventories
Inventories consist of the following:
| | | | | | | | | | | | | | |
| | December 31, |
(in millions) | | 2023 | | 2022 |
Raw materials and parts | | $ | 298.6 | | | $ | 302.9 | |
Work-in-process | | 87.1 | | | 57.3 | |
Finished goods | | 68.3 | | | 32.1 | |
Used equipment | | 1.6 | | | 1.1 | |
Total | | $ | 455.6 | | | $ | 393.4 | |
5. Fair Value Measurements
The Company has various financial instruments that must be measured at fair value on a recurring basis, including marketable debt and equity securities held by Astec Insurance and marketable equity securities held in the Company's deferred compensation programs. The Company's deferred compensation programs ("DCP") include a non-qualified Supplemental Executive Retirement Plan ("SERP") and a separate non-qualified Deferred Compensation Plan. Although the deferred compensation programs' investments are allocated to individual participants, and investment decisions are made solely by those participants, they are non-qualified plans. Consequently, the Company owns the assets and the related offsetting liability for disbursement until such time as a participant makes a qualifying withdrawal. The DCP assets and related offsetting liabilities are recorded in non-current "Investments" and "Other long-term liabilities", respectively, in the Consolidated Balance Sheets. The Company's subsidiaries also occasionally enter into foreign currency exchange contracts to mitigate exposure to fluctuations in currency exchange rates.
The carrying amount of cash, cash equivalents and restricted cash, trade receivables and contract assets, other receivables, accounts payable, short-term debt and long-term debt approximates their fair value because of their short-term nature and/or interest rates associated with the instruments. Investments are carried at their fair value based on quoted market prices for identical or similar assets or, where no quoted prices exist, other observable inputs for the asset. The fair values of foreign currency exchange contracts are based on quotations from various banks for similar instruments using models with market-based inputs.
Financial assets and liabilities are categorized based upon the level of judgment associated with the inputs used to measure their fair value. The inputs used to measure the fair value are identified in the following hierarchy:
| | | | | | | | |
Level 1 - | | Unadjusted quoted prices in active markets for identical assets or liabilities. |
| | |
Level 2 - | | Unadjusted quoted prices in active markets for similar assets or liabilities; or unadjusted quoted prices for identical or similar assets or liabilities in markets that are not active; or inputs other than quoted prices that are observable for the asset or liability. |
| | |
Level 3 - | | Unobservable inputs that reflect management’s best estimate of what market participants would use in pricing the asset or liability at the measurement date. |
As indicated in the tables below, the Company has determined that all of its financial assets and liabilities as of December 31, 2023 and 2022 are Level 1 and Level 2 in the fair value hierarchy as defined above:
| | | | | | | | | | | | | | | | | | | | |
| | December 31, 2023 |
(in millions) | | Level 1 | | Level 2 | | Total |
Financial assets: | | | | | | |
Trading equity securities: | | | | | | |
Deferred compensation programs' mutual funds | | $ | 4.2 | | | $ | — | | | $ | 4.2 | |
Preferred stocks | | 0.3 | | | — | | | 0.3 | |
Equity funds | | 0.7 | | | — | | | 0.7 | |
Trading debt securities: | | | | | | |
Corporate bonds | | 3.4 | | | — | | | 3.4 | |
Agency bonds | | — | | | 2.5 | | | 2.5 | |
U.S. government securities | | 1.9 | | | — | | | 1.9 | |
Asset-backed securities | | — | | | 4.0 | | | 4.0 | |
Exchange traded funds | | 1.3 | | | — | | | 1.3 | |
Mortgage backed securities | | — | | | 0.5 | | | 0.5 | |
Other | | 0.2 | | | 0.5 | | | 0.7 | |
| | | | | | |
Total financial assets | | $ | 12.0 | | | $ | 7.5 | | | $ | 19.5 | |
Financial liabilities: | | | | | | |
Derivative financial instruments | | $ | — | | | $ | 0.1 | | | $ | 0.1 | |
Deferred compensation programs' liabilities | | — | | | 5.5 | | | 5.5 | |
Total financial liabilities | | $ | — | | | $ | 5.6 | | | $ | 5.6 | |
| | | | | | | | | | | | | | | | | | | | |
| | December 31, 2022 |
(in millions) | | Level 1 | | Level 2 | | Total |
Financial assets: | | | | | | |
Trading equity securities: | | | | | | |
Deferred compensation programs' mutual funds | | $ | 4.4 | | | $ | — | | | $ | 4.4 | |
Preferred stocks | | 0.3 | | | — | | | 0.3 | |
Equity funds | | 0.6 | | | — | | | 0.6 | |
Trading debt securities: | | | | | | |
Corporate bonds | | 5.0 | | | — | | | 5.0 | |
U.S. government securities | | 0.8 | | | — | | | 0.8 | |
Asset-backed securities | | — | | | 5.4 | | | 5.4 | |
Exchange traded funds | | 1.3 | | | — | | | 1.3 | |
Mortgage backed securities | | — | | | 0.5 | | | 0.5 | |
Other | | 0.2 | | | 0.5 | | | 0.7 | |
| | | | | | |
Total financial assets | | $ | 12.6 | | | $ | 6.4 | | | $ | 19.0 | |
Financial liabilities: | | | | | | |
| | | | | | |
Deferred compensation programs' liabilities | | $ | — | | | $ | 5.7 | | | $ | 5.7 | |
Total financial liabilities | | $ | — | | | $ | 5.7 | | | $ | 5.7 | |
6. Investments
The Company's trading securities consist of the following:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | December 31, 2023 |
(in millions) | | Amortized Cost | | Gross Unrealized Gains | | Gross Unrealized Losses | | Fair Value (Net Carrying Amount) |
| | | | | | | | |
Trading equity securities | | $ | 5.1 | | | $ | 0.2 | | | $ | 0.1 | | | $ | 5.2 | |
Trading debt securities | | 14.6 | | | — | | | 0.3 | | | 14.3 | |
Total | | $ | 19.7 | | | $ | 0.2 | | | $ | 0.4 | | | $ | 19.5 | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | December 31, 2022 |
(in millions) | | Amortized Cost | | Gross Unrealized Gains | | Gross Unrealized Losses | | Fair Value (Net Carrying Amount) |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
| | | | | | | | |
Trading equity securities | | $ | 5.9 | | | $ | 0.1 | | | $ | 0.7 | | | $ | 5.3 | |
Trading debt securities | | 14.3 | | | — | | | 0.6 | | | 13.7 | |
Total | | $ | 20.2 | | | $ | 0.1 | | | $ | 1.3 | | | $ | 19.0 | |
Trading equity investments are valued at their estimated fair value based on their quoted market prices, and trading debt securities are valued based upon a mix of observable market prices and model driven prices derived from a matrix of observable market prices for assets with similar characteristics obtained from a nationally recognized third-party pricing service. Additionally, a significant portion of the trading equity securities are in mutual funds and also comprise a portion of the Company's liability under its DCP. See Note 14, Employee Benefit Plans, for additional information on these investments and the DCP.
Trading debt securities are comprised of marketable debt securities held by Astec Insurance. Astec Insurance has an investment strategy that focuses on providing regular and predictable interest income from a diversified portfolio of high-quality fixed income securities.
7. Goodwill
The Company tests goodwill for impairment annually on October 1, or more frequently should circumstances change or events occur that would more-likely-than-not reduce the fair value of a reporting unit below its carrying value between annual impairment tests. The goodwill impairment test is performed for each of the Company's four reporting units which have goodwill recorded.
Management elected to perform a qualitative assessment for the October 1, 2023 annual impairment analysis, which indicated no impairment at any of its reporting units. This review included the Company's evaluation of relevant events and circumstances in totality that affect the fair value of the reporting units. These events and circumstances include, but are not limited to, macroeconomic conditions, industry and competitive environment conditions, overall financial performance, business specific events and market considerations. The majority of the Company's goodwill was generated on a legacy basis and as a result have fair values that sufficiently exceed their underlying carrying values.
Management performed a quantitative and a qualitative assessment for the annual tests of goodwill impairment performed on October 1, 2022 and 2021, respectively, and concluded that there was no impairment of goodwill.
The Company completed the acquisition of MINDS Automation Group, Inc. during the year ended December 31, 2022, which increased goodwill $9.3 million.
The changes in the carrying amount of goodwill and accumulated impairment losses by reporting segment during the years ended December 31, 2023 and 2022 are as follows:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
(in millions) | | Infrastructure Solutions | | Materials Solutions | | Corporate and Other | | Total |
Balance, December 31, 2021: | | | | | | | | |
Goodwill | | $ | 39.4 | | | $ | 33.2 | | | $ | — | | | $ | 72.6 | |
Accumulated impairment losses | | (21.8) | | | (12.2) | | | — | | | (34.0) | |
Net | | $ | 17.6 | | | $ | 21.0 | | | $ | — | | | $ | 38.6 | |
2022 Activity: | | | | | | | | |
Foreign currency translation | | $ | (0.5) | | | $ | (1.6) | | | $ | (0.6) | | | $ | (2.7) | |
Acquisitions | | — | | | — | | | 9.3 | | | 9.3 | |
| | | | | | | | |
Total 2022 activity | | $ | (0.5) | | | $ | (1.6) | | | $ | 8.7 | | | $ | 6.6 | |
Balance, December 31, 2022: | | | | | | | | |
Goodwill | | $ | 38.9 | | | $ | 31.6 | | | $ | 8.7 | | | $ | 79.2 | |
Accumulated impairment | | (21.8) | | | (12.2) | | | — | | | (34.0) | |
Net | | $ | 17.1 | | | $ | 19.4 | | | $ | 8.7 | | | $ | 45.2 | |
2023 Activity: | | | | | | | | |
Foreign currency translation | | $ | 0.2 | | | $ | 0.7 | | | $ | 0.2 | | | $ | 1.1 | |
| | | | | | | | |
| | | | | | | | |
Total 2023 activity | | $ | 0.2 | | | $ | 0.7 | | | $ | 0.2 | | | $ | 1.1 | |
Balance, December 31, 2023: | | | | | | | | |
Goodwill | | $ | 39.1 | | | $ | 32.3 | | | $ | 8.9 | | | $ | 80.3 | |
Accumulated impairment | | (21.8) | | | (12.2) | | | — | | | (34.0) | |
Net | | $ | 17.3 | | | $ | 20.1 | | | $ | 8.9 | | | $ | 46.3 | |
8. Intangible Assets
Intangible assets consisted of the following at December 31, 2023 and 2022:
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | 2023 | | 2022 |
(in millions) | | Gross Carrying Value | | Accumulated Amortization | | Net Carrying Value | | Gross Carrying Value | | Accumulated Amortization | | Net Carrying Value |
Dealer network and customer relationships | | $ | 42.3 | | | $ | 29.8 | | | $ | 12.5 | | | $ | 41.7 | | | $ | 26.0 | | | $ | 15.7 | |
Trade names | | 10.3 | | | 10.2 | | | 0.1 | | | 10.2 | | | 10.0 | | | 0.2 | |
Other | | 15.1 | | | 11.3 | | | 3.8 | | | 15.7 | | | 9.1 | | | 6.6 | |
Total | | $ | 67.7 | | | $ | 51.3 | | | $ | 16.4 | | | $ | 67.6 | | | $ | 45.1 | | | $ | 22.5 | |
Amortization expense on intangible assets was $5.5 million, $8.5 million and $10.1 million for 2023, 2022 and 2021, respectively.
Future annual expected amortization expense on intangible assets as of December 31, 2023 are as follows (in millions):
| | | | | | | | |
2024 | | $ | 4.8 | |
2025 | | 2.8 | |
2026 | | 2.3 | |
2027 | | 2.0 | |
2028 | | 1.8 | |
2029 and thereafter | | 2.7 | |
9. Property and Equipment
Property and equipment at cost, less accumulated depreciation, is as follows:
| | | | | | | | | | | | | | |
| | December 31, |
(in millions) | | 2023 | | 2022 |
Land | | $ | 12.7 | | | $ | 12.4 | |
Building and land improvements | | 149.1 | | | 140.8 | |
Construction in progress | | 20.3 | | | 19.7 | |
Manufacturing and office equipment | | 249.0 | | | 230.0 | |
Aviation equipment | | 4.6 | | | 4.5 | |
Less accumulated depreciation | | (248.1) | | | (233.8) | |
Total | | $ | 187.6 | | | $ | 173.6 | |
Depreciation expense was $20.1 million, $19.4 million and $20.1 million for the years ended December 31, 2023, 2022 and 2021, respectively.
10. Leases
The Company records its operating lease ROU assets in "Other long-term assets" and its operating lease liabilities in "Other current liabilities" and "Other long-term liabilities". As of December 31, 2023 and 2022, the Company did not have any finance leases.
Additional information related to the Company’s operating leases is reflected in the tables below:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Operating lease expense | | $ | 3.6 | | | $ | 2.8 | | | $ | 2.3 | |
Short-term lease expense | | 2.5 | | | 2.9 | | | 1.5 | |
Cash paid for operating leases included in operating cash flows | | 3.6 | | | 2.5 | | | 2.5 | |
| | | | | | | | | | | | | | |
| | December 31, |
(in millions) | | 2023 | | 2022 |
Operating lease right-of-use asset | | $ | 8.5 | | | $ | 10.8 | |
Operating lease short-term liability | | 2.3 | | | 2.7 | |
Operating lease long-term liability | | 6.5 | | | 8.3 | |
Weighted average remaining lease term (in years) | | 4.45 | | 5.07 |
Weighted average discount rate used in calculating right-of-use asset | | 4.75 | % | | 4.61 | % |
Future annual minimum lease payments as of December 31, 2023 are as follows (in millions):
| | | | | |
2024 | $ | 2.6 |
2025 | 2.1 |
2026 | 2.0 |
2027 | 1.7 |
2028 | 0.4 |
2029 and thereafter | 0.8 |
Total lease payments | $ | 9.6 |
Less: Interest | (0.8) |
Operating lease liabilities | $ | 8.8 |
11. Debt
On December 19, 2022, the Company and certain of its subsidiaries entered into a new credit agreement (the "Credit Agreement") with Wells Fargo Bank, National Association, as administrative agent, and the lenders party thereto. The Credit Agreement provides for (i) a revolving credit facility (consisting of revolving credit loans and swingline loans) and a letter of credit facility, in an aggregate amount of up to $250.0 million, (ii) an incremental credit facility in an aggregate amount not to exceed $125.0 million (the “Credit Facilities”) and (iii) a maturity date of December 19, 2027. Loans under the incremental credit facility
shall have a maturity date as specified in the relevant incremental credit facility documentation. In connection with the entry into the Credit Facilities, the Company repaid all outstanding borrowings under the Previous Credit Facility. Unamortized debt issuance costs for the Credit Facilities total $1.2 million at December 31, 2023, of which $0.3 million are included in "Prepaid expenses and other assets" and $0.9 million are included in "Other long-term assets" in the Company's Consolidated Balance Sheets. Debt issuance costs are amortized on a straight-line basis to "Interest expense" over the term of the Credit Facilities.
At the Company’s election, revolving credit loans and incremental term loans advanced under the Credit Agreement shall bear interest at (i) adjusted term Secured Overnight Financing Rate ("SOFR") for one-, three- or six-month periods, as selected by the Company, plus an applicable margin ranging between 1.175% and 2.175% per annum, or (ii) the highest of the Wells Fargo Bank, National Association prime rate, the Federal Funds rate plus 0.50%, and an adjusted term SOFR for a one month tenor in effect on such day plus 1.00%, plus an applicable margin ranging between 0.175% and 1.175% per annum. Swingline loans shall bear interest at the highest of the Wells Fargo Bank, National Association prime rate, the Federal Funds rate plus 0.50%, and an adjusted term SOFR for a one-month tenor in effect on such day plus 1.00%, plus an applicable margin ranging between 0.175% and 1.175% per annum.
The Company also pays a commitment fee ranging from 0.150% to 0.250% per annum to the lenders under the revolving credit facility on the average amount by which the aggregate commitments of the lenders exceed utilization of the revolving credit facility. The applicable margins and the commitment fee are determined based on the Company's Consolidated Total Net Leverage Ratio, as defined by the Credit Agreement, at the relevant time.
The obligations of the Company in respect of the Credit Facilities are secured and guaranteed by the U.S. domestic subsidiaries of the Company, subject to customary exceptions.
The Credit Agreement includes certain affirmative and negative covenants that impose restrictions on the Company's financial and business operations, including limitations on liens, indebtedness, investments, dispositions of assets, dividends, distributions and other restricted payments, fundamental changes or changes in the nature of the Company's business. These limitations are subject to customary exceptions. The Company is also required to maintain a (i) Consolidated Total Net Leverage Ratio of not more than 3.50 to 1.00 as of the last day of any fiscal quarter which may be increased to 4.00 to 1.00 in connection with a permitted acquisition and subject to the terms of the Credit Agreement and (ii) Consolidated Interest Coverage Ratio of at least 2.50 to 1.00 as of the last day of any fiscal quarter. The Company was in compliance with the financial covenants as of December 31, 2023.
The Credit Agreement contains events of default customary for this type of financing, including a cross default and cross acceleration provision to certain other material indebtedness of the Company and its subsidiaries. Upon the occurrence of an event of default, the outstanding obligations under the Credit Agreement may be accelerated and become due and payable immediately. In addition, if certain change of control events occur with respect to the Company, the Company is required to repay the loans outstanding under the Credit Facilities.
The Company's Brazilian subsidiary maintains a separate term loan for working capital purposes with a bank in Brazil, which is secured by its manufacturing facility ("Term Loan").
Certain of the Company's international subsidiaries in Australia, Brazil, Canada, South Africa and the United Kingdom each have separate credit facilities with local financial institutions primarily to finance short-term working capital needs, as well as to cover foreign exchange contracts, performance letters of credit, advance payment and retention guarantees. In addition, the Brazilian subsidiary also enters into order anticipation agreements on a periodic basis. Both the outstanding borrowings under the credit facilities of the international subsidiaries and the order anticipation agreements are recorded in "Short-term debt" in the Company's Consolidated Balance Sheets. Each of the credit facilities are generally guaranteed by Astec Industries, Inc. and/or secured with certain assets of the local subsidiary.
Additional details for the Company's Credit Facilities, Term Loan and international credit facilities are summarized in total below:
| | | | | | | | | | | | | | |
(in millions, except maturity dates and interest rates) | | December 31, 2023 | | December 31, 2022 |
Credit Facilities | | | | |
Line of credit - maximum | | $ | 250.0 | | | $ | 250.0 | |
| | | | |
Letters of credit - maximum | | 30.0 | | | 30.0 | |
Borrowings outstanding | | 72.0 | | | 78.0 | |
Amount of letters of credit outstanding | | 3.3 | | | 2.8 | |
Line of credit, additional borrowing capacity | | 174.7 | | | 169.2 | |
| | | | |
Term Loan | | | | |
Current maturities | | $ | 0.1 | | | $ | 0.2 | |
Long-term maturities | | — | | | 0.1 | |
Interest rate | | 10.37 | % | | 10.37 | % |
Maturity date | | April 15, 2024 | | April 15, 2024 |
| | | | |
International Credit Facilities and Short-Term Debt | | | | |
Total credit line | | $ | 21.7 | | | $ | 15.3 | |
Available credit line | | 9.9 | | | 5.7 | |
Letters of credit - maximum | | 9.7 | | | 7.0 | |
Amount of letters of credit outstanding | | 2.7 | | | 0.7 | |
Short-term debt | | 11.0 | | | 9.4 | |
Weighted average interest rate | | 11.35% | | 10.51% |
Debt maturities for the Company's long-term debt are expected to be as follows (in millions):
| | | | | |
2024 | $ | 0.1 |
2025 | — |
2026 | — |
2027 | 72.0 |
| |
| |
12. Product Warranty Reserves
The Company warrants its products against manufacturing defects and performance to specified standards. The warranty period and performance standards vary by product but generally range from three months to two years or up to a specified number of hours of operation. The Company estimates the costs that may be incurred under its warranties and records a liability at the time product sales are recorded. The warranty liability is primarily based on historical claim rates, nature of claims and the associated costs.
Changes in the Company's product warranty liability during 2023, 2022 and 2021 are as follows:
| | | | | | | | | | | | | | | | | | | | |
(in millions) | | 2023 | | 2022 | | 2021 |
Reserve balance, January 1 | | $ | 11.9 | | | $ | 10.5 | | | $ | 10.3 | |
Warranty liabilities accrued | | 17.6 | | | 12.6 | | | 10.9 | |
Warranty liabilities settled | | (13.1) | | | (11.1) | | | (10.7) | |
Other | | 0.1 | | | (0.1) | | | — | |
Reserve balance, December 31 | | $ | 16.5 | | | $ | 11.9 | | | $ | 10.5 | |
13. Accrued Loss Reserves
The Company accrues reserves for losses related to known workers' compensation and general liability claims that have been incurred but not yet paid or are estimated to have been incurred but not yet reported to the Company. The undiscounted reserves are actuarially determined based on the Company's evaluation of the type and severity of individual claims and historical information, primarily its own claims experience, along with assumptions about future events. Changes in assumptions, as well as changes in actual experience, could cause these estimates to change in the future. Total accrued loss reserves were $7.2 million and $5.8 million as of December 31, 2023 and December 31, 2022, respectively, of which $4.5 million and $3.9 million
were included in "Other long-term liabilities" in the Consolidated Balance Sheets as of December 31, 2023 and 2022, respectively.
14. Employee Benefit Plans
Deferred Compensation Programs
The Company's DCP includes a non-qualified SERP and a separate non-qualified Deferred Compensation Plan.
Supplemental Executive Retirement Plan
The Company maintains a SERP for certain of its executive management. The SERP has been closed to new entrants since December 2020. This plan is a non-qualified deferred compensation plan administered by the Board of Directors of the Company, pursuant to which the Company makes quarterly cash contributions of a certain percentage of participants' compensation. Investments are self-directed by participants and can include Company stock. Upon retirement or termination, participants receive their apportioned share of the plan assets in the form of cash based on a pre-determined schedule of distributions.
Deferred Compensation Plan
The Company maintains a Deferred Compensation Plan for certain of its executive and senior management. This plan is a non-qualified deferred compensation plan administered by the Board of Directors of the Company, pursuant to which eligible employees can defer the receipt of base and bonus compensation to a future date. Investments are self-directed by participants and can include Company stock. Upon retirement or termination, participants receive their apportioned share of the plan assets in the form of cash based on a pre-determined schedule of distributions.
Assets of the Deferred Compensation Programs consist of the following:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | December 31, 2023 | | December 31, 2022 |
(in millions) | | Cost | | Market | | Cost | | Market |
Money market fund | | $ | 0.5 | | | $ | 0.5 | | | $ | 0.1 | | | $ | 0.1 | |
Company stock | | 0.8 | | | 0.8 | | | 1.1 | | | 1.2 | |
Equity securities | | 4.1 | | | 4.2 | | | 5.0 | | | 4.4 | |
Total | | $ | 5.4 | | | $ | 5.5 | | | $ | 6.2 | | | $ | 5.7 | |
The Company records an adjustment to the deferred compensation liability related to the DCP such that the balance of the liability equals the total fair market value of all assets held by the trusts established under the programs each period. Such liabilities are included in "Other long-term liabilities" in the Consolidated Balance Sheets. The money market fund is included in "Cash, cash equivalents and restricted cash" in the Consolidated Balance Sheets. The equity securities are included in "Investments" in the Consolidated Balance Sheets and classified as trading equity securities. See Note 6, Investments, for additional information. The cost of the Company stock held by the plan is included in "Company stock held by deferred compensation programs, at cost" in the Consolidated Balance Sheets.
The change in the fair market value of Company stock held in the programs results in a charge or credit to "Selling, general and administrative expenses" in the Consolidated Statements of Operations because the acquisition cost of the Company stock in the programs is recorded in "Company stock held by deferred compensation programs, at cost" and is not adjusted to fair market value; however, the related liability is adjusted to the fair market value of the stock as of each period end. The Company recognized income of $0.1 million and $0.9 million in 2023 and 2022, respectively, and expense of $0.5 million in 2021 related to the change in the fair value of the Company stock held in the DCP.
401(k) Plan
The Company sponsors a 401(k) defined contribution plan to provide eligible employees with additional income upon retirement. The Company's contributions to the plan are based on employee contributions. The Company's contributions totaled $8.1 million, $7.7 million and $7.2 million in 2023, 2022 and 2021, respectively.
Pension Plan
Prior to December 31, 2003, all employees of the Company's Kolberg-Pioneer, Inc. subsidiary, which is included in the Company's Materials Solutions reportable segment, were covered by a defined pension plan (the "Pension Plan"). After December 31, 2003, all benefit accruals under the plan ceased and no new employees could become participants in the plan. Benefits paid under this plan were based on years of service multiplied by a monthly amount. The Company's funding policy for the plan was to make at least the minimum annual contributions required by applicable regulations.
The Company's investment strategy for the plan was to earn a rate of return sufficient to match or exceed the long-term growth of pension liabilities. The investment policy stated that the Plan Committee in its sole discretion determined the allocation of plan assets among the following four asset classes: cash equivalents, fixed-income securities, domestic equities and international equities. The Plan Committee attempted to ensure adequate diversification of the invested assets through investment in an exchange traded mutual fund that invested in a diversified portfolio of stocks, bonds and money market securities.
In October 2021, the Company settled its obligations under the Pension Plan by providing $5.5 million in lump sum payments to eligible participants who elected to receive them and through the purchase of annuity contracts from a highly rated insurance company for $12.2 million. The settlement of the plan resulted in excess plan assets of approximately $1.5 million, which was subject to a 50% excise tax. A charge of $5.2 million, including excise tax, was recognized in the fourth quarter of 2021 in "Other income (expenses), net" in the Consolidated Statements of Operations. Details related to the Pension Plan through its termination date are presented herein.
Historically, the determination of obligations and expenses under the Company's pension plan was dependent on the Company's selection of certain assumptions used by independent actuaries in calculating such amounts. Those assumptions included, among others, the discount rate, expected return on plan assets and the expected mortality rates. Actual results that differ from assumptions were accumulated and amortized over future periods and therefore, generally affected the recognized expense in such periods.
The Company recognized the overfunded or underfunded status of its pension plan as an asset or liability. Actuarial gains and losses were recognized through "Other comprehensive income (loss)" in the year in which the changes occurred. The Company measured the funded status of its pension plan as of the date of the Company's fiscal year-end.
Net periodic benefit cost for 2021 included the following components:
| | | | | | | | |
(in millions) | | Pension Benefits |
| | |
Components of net periodic benefit cost: | | |
Interest cost | | $ | 0.4 | |
Expected return on plan assets | | (1.0) | |
Amortization of actuarial loss | | 0.4 | |
Pension settlement | | 4.5 | |
Net periodic benefit cost | | $ | 4.3 | |
Other changes in plan assets and benefit obligations recognized in other comprehensive income (loss): | | |
| | |
Amortization of net loss | | $ | (0.4) | |
Pension settlement | | (4.5) | |
Total recognized in other comprehensive income (loss) | | (4.9) | |
Total recognized in net periodic benefit cost and other comprehensive income (loss) | | $ | (0.6) | |
| | |
| | |
| | |
| | |
To develop the expected long-term rate of return on assets assumptions, the Company considered the historical returns and future expectations for returns in each asset class, as well as targeted asset allocation percentages within the asset portfolios.
15. Income Taxes
For financial reporting purposes, income before income taxes includes the following components:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
United States | | $ | 36.4 | | | $ | 8.5 | | | $ | 12.8 | |
Foreign | | 6.4 | | | (4.1) | | | 1.0 | |
Income before income taxes | | $ | 42.8 | | | $ | 4.4 | | | $ | 13.8 | |
The provision (benefit) for income taxes consists of the following:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Current provision (benefit): | | | | | | |
Federal | | $ | 8.2 | | | $ | 17.4 | | | $ | (0.4) | |
State | | 4.5 | | | 2.4 | | | (0.7) | |
Foreign | | 2.8 | | | 2.3 | | | 0.3 | |
Total current provision (benefit) | | 15.5 | | | 22.1 | | | (0.8) | |
Deferred benefit: | | | | | | |
Federal | | (3.6) | | | (18.3) | | | (0.1) | |
State | | (2.8) | | | (1.0) | | | 1.1 | |
Foreign | | — | | | 2.2 | | | (2.3) | |
Total deferred benefit | | (6.4) | | | (17.1) | | | (1.3) | |
Total provision (benefit): | | | | | | |
Federal | | 4.6 | | | (0.9) | | | (0.5) | |
State | | 1.7 | | | 1.4 | | | 0.4 | |
Foreign | | 2.8 | | | 4.5 | | | (2.0) | |
Total income tax provision (benefit) | | $ | 9.1 | | | $ | 5.0 | | | $ | (2.1) | |
The Company's "Income tax provision (benefit)" is computed based on the domestic and foreign federal statutory rates and the average state statutory rates, net of related federal benefit.
The provision (benefit) for income taxes differs from the amount computed by applying the statutory federal income tax rate to income before income taxes. A reconciliation of the provision (benefit) for income taxes at the statutory federal income tax rate to the amount provided is as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Tax expense at the statutory federal income tax rate | | $ | 8.9 | | | $ | 0.9 | | | $ | 2.9 | |
State income tax, net of federal income tax | | 0.4 | | | 0.6 | | | 1.3 | |
Research and development tax credits | | (2.8) | | | (3.3) | | | (4.1) | |
Impact of uncertain tax positions | | 1.0 | | | 1.2 | | | 1.8 | |
Impact of uncertain tax positions - liquidation of subsidiary | | — | | | — | | | (0.7) | |
Change in foreign subsidiary net operating loss carryforward | | — | | | — | | | 4.4 | |
Valuation allowance impact | | 0.3 | | | 6.0 | | | (8.1) | |
Changes in tax rates | | 0.8 | | | 0.2 | | | 0.7 | |
| | | | | | |
Share-based compensation | | 0.6 | | | 0.4 | | | 0.4 | |
Foreign-derived intangible income deduction | | (0.7) | | | (0.9) | | | — | |
Foreign tax credit | | (0.5) | | | (0.2) | | | — | |
Other items | | 1.1 | | | 0.1 | | | (0.7) | |
Total income tax provision (benefit) | | $ | 9.1 | | | $ | 5.0 | | | $ | (2.1) | |
Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes.
Significant components of the Company's deferred tax assets and liabilities are as follows:
| | | | | | | | | | | | | | |
| | December 31, |
(in millions) | | 2023 | | 2022 |
Deferred tax assets: | | | | |
Amortization of research and experimental expenditures | | $ | 24.7 | | | $ | 18.4 | |
Inventory reserves | | 5.8 | | | 4.7 | |
Warranty reserves | | 3.7 | | | 2.2 | |
Credit loss reserves | | 0.8 | | | 0.6 | |
State tax loss carryforwards | | 11.5 | | | 11.6 | |
Accrued vacation | | 1.2 | | | 1.6 | |
Deferred compensation | | 1.1 | | | 1.1 | |
Share-based compensation | | 2.6 | | | 4.4 | |
Goodwill | | 1.7 | | | 1.8 | |
| | | | |
| | | | |
Foreign net operating loss | | 7.9 | | | 7.2 | |
Lease obligation | | 1.3 | | | 1.8 | |
Employee & insurance accruals | | 1.0 | | | 1.0 | |
Domestic credit carryforwards | | 1.5 | | | 1.5 | |
Deferred revenue | | 2.2 | | | 1.7 | |
| | | | |
| | | | |
Valuation allowances | | (12.5) | | | (11.9) | |
Other | | — | | | 0.9 | |
Total deferred tax assets | | 54.5 | | | 48.6 | |
Deferred tax liabilities: | | | | |
Property and equipment | | 14.0 | | | 13.6 | |
Intangibles | | 1.8 | | | 2.7 | |
Right-of-use assets | | 1.3 | | | 1.8 | |
Post-retirement benefits | | 0.5 | | | 0.5 | |
Other | | 0.5 | | | — | |
Total deferred tax liabilities | | 18.1 | | | 18.6 | |
Total net deferred assets | | $ | 36.4 | | | $ | 30.0 | |
Beginning in 2022, the Tax Cuts and Jobs Act of 2017 eliminated the option to deduct research and experimental ("R&E") expenditures immediately in the year incurred and requires taxpayers to instead capitalize and amortize such expenditures over a period of five years for U.S. activity and 15 years for foreign activity. Taxpayers cannot recover R&E costs before the end of the amortization period even if sold or abandoned. The Company has a deferred tax asset of $24.7 million for R&E expenditures as of December 31, 2023.
As of December 31, 2023, the Company had gross state net operating losses ("NOL") carryforwards of $222.1 million and gross foreign NOL carryforwards of approximately $26.5 million, which are available to offset future taxable income. If not used, these carryforwards will expire between 2024 and 2035. The Company does not have a federal net operating loss carryforward.
A significant portion of the valuation allowance for deferred tax assets relates to the future utilization of state and foreign NOL and state tax credit carryforwards. Future utilization of these NOL and state tax credit carryforwards is evaluated by the Company on a periodic basis, and the valuation allowance is adjusted accordingly. In 2023, the valuation allowance on these carryforwards increased by $0.6 million, of which $1.2 million relates to a valuation allowance on the deferred tax assets related to NOLs generated by the Company's United Kingdom subsidiary. The remaining change in valuation allowances is due to the unrealizable portion of certain entities’ state and foreign NOL carryforwards and certain other deferred tax assets in foreign jurisdictions.
The following table represents a rollforward of the deferred tax asset valuation allowance for the years ended December 31, 2023, 2022 and 2021:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Allowance balance, beginning of year | | $ | 11.9 | | | $ | 5.9 | | | $ | 14.0 | |
Provision | | 1.8 | | | 6.0 | | | 0.6 | |
Reversals | | (1.6) | | | — | | | (8.1) | |
Other | | 0.4 | | | — | | | (0.6) | |
Allowance balance, end of year | | $ | 12.5 | | | $ | 11.9 | | | $ | 5.9 | |
Undistributed foreign earnings are considered to be indefinitely reinvested outside the U.S. as of December 31, 2023. Because those earnings are considered to be indefinitely reinvested, no deferred income taxes have been provided thereon. If the Company were to make a distribution of any portion of those earnings in the form of dividends or otherwise, any such amounts would be subject to withholding taxes payable to various foreign jurisdictions; however, the amounts would not be subject to any additional U.S. income tax. As of December 31, 2023, the cumulative amount of undistributed U.S. GAAP earnings for the Company's foreign subsidiaries was $63.3 million.
The Company files income tax returns in the U.S. federal jurisdiction, and in various state and foreign jurisdictions. The Company is currently under examination for 2018 with taxing authorities in the United States. The Company is no longer subject to U.S. federal income tax examinations by authorities for years prior to 2014. With few exceptions, the Company is no longer subject to state and local or non-U.S. income tax examinations by authorities for years prior to 2019.
The Company has a liability for unrecognized tax benefits of $13.0 million and $12.0 million (excluding accrued interest and penalties) as of December 31, 2023 and 2022, respectively. The Company recognizes interest and penalties accrued related to unrecognized tax benefits in "Interest expense" and "Selling, general and administrative expenses", respectively, in the Consolidated Statements of Operations. The Company did not recognize any tax benefits for interest and penalties related to amounts that were settled for less than previously accrued in 2023 or 2022. The net total amount of unrecognized tax benefits that, if recognized, would affect the Company’s effective tax rate is $15.7 million and $13.7 million at December 31, 2023 and 2022, respectively, and were included in "Other long-term liabilities" in the Consolidated Balance Sheets. The Company does not expect a significant increase or decrease to the total amount of unrecognized tax benefits within the next twelve months.
A reconciliation of the beginning and ending unrecognized tax benefits excluding interest and penalties is as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Balance, beginning of year | | $ | 12.0 | | | $ | 10.8 | | | $ | 9.7 | |
Additions for tax positions taken in current year | | 0.9 | | | 1.2 | | | 1.0 | |
Additions for tax positions taken in prior period | | 0.1 | | | — | | | 0.8 | |
| | | | | | |
Decreases related to sustained tax positions | | — | | | — | | | (0.7) | |
Balance, end of year | | $ | 13.0 | | | $ | 12.0 | | | $ | 10.8 | |
The tax positions in the December 31, 2023 balance of unrecognized tax benefits are expected to reverse through income in future years.
The Organization for Economic Cooperation and Development ("OECD") has made changes to many long-standing transfer pricing and cross-border taxation rules that affect the Company's operations. The OECD has introduced a framework to implement a 15% global minimum corporate tax, referred to as Pillar 2. The objective of Pillar 2 is for large multinational enterprises to pay a minimum level of tax on the income arising in each jurisdiction where they operate. While it is uncertain whether the U.S. will enact legislation to adopt Pillar 2 rules, some countries have enacted legislation and other countries are in the process of introducing legislation to implement Pillar 2. Currently, Canada is the only country in which the Company operates that has released proposed legislation to implement Pillar 2. The Company does not expect Pillar 2 to have a material impact on its effective tax rate, consolidated results of operations, financial position or cash flows.
16. Commitments and Contingencies
Certain customers have financed purchases of Company products through arrangements with third-party financing institutions in which the Company is contingently liable for customer debt of $1.1 million and $2.4 million as of December 31, 2023 and 2022, respectively. These arrangements expire at various dates through September 2026. Additionally, the Company is also contingently liable for 1.75% of the unpaid balance, determined as of December 31 of the prior year (or approximately $0.1 million for 2023), on certain past customer equipment purchases that were financed by an outside finance company. The agreements provide that the Company will receive the lender's full security interest in the equipment financed if the Company is
required to fulfill its contingent liability under these arrangements. The Company has recorded a liability of $0.6 million and $1.0 million related to these guarantees, which were included in "Other current liabilities" in the Consolidated Balance Sheets as of December 31, 2023 and 2022, respectively.
The Company reviews off-balance sheet guarantees individually and at the loss pool level based on one agreement. Prior history is considered with respect to the Company having to perform on any off-balance sheet guarantees, as well as future projections of individual customer credit worthiness with respect to assessing credit losses related to off-balance sheet guarantees.
In addition, the Company is contingently liable under letters of credit issued under its Credit Facilities totaling $3.3 million as of December 31, 2023. The outstanding letters of credit expire at various dates through November 2024. Unused letters of credit under the Credit Facilities are $26.7 million as of December 31, 2023. The Company is additionally contingently liable for a total of $7.2 million in performance letters of credit and retention guarantees primarily held by its foreign subsidiaries, of which $4.7 million are secured by separate credit facilities with various financial institutions as of December 31, 2023. Unused letters of credit under these separate credit facilities is $8.4 million as of December 31, 2023.
The Company and certain of its former executive officers were named as defendants in a putative shareholder class action lawsuit filed on February 1, 2019, as amended on August 26, 2019, in the United States District Court for the Eastern District of Tennessee. The action is styled City of Taylor General Employees Retirement System v. Astec Industries, Inc., et al., Case No. 1:19-cv-24-CEA-CHS. The complaint generally alleges that the defendants violated the Securities Exchange Act of 1934, as amended (the "Exchange Act"), and Rule 10b-5 promulgated thereunder by making allegedly false and misleading statements and that the individual defendants were control persons under Section 20(a) of the Exchange Act. The complaint is filed on behalf of shareholders who purchased stock of the Company between July 26, 2016 and October 22, 2018 and seeks monetary damages on behalf of the purported class. On October 25, 2019, the defendants filed a Motion to Dismiss. On February 19, 2021, the Motion to Dismiss was granted with prejudice and judgment was entered for the defendants. On March 19, 2021, plaintiff filed a Motion to Alter or Amend the Judgment and For Leave to File the Proposed Amended Complaint, which was denied on May 5, 2021. The plaintiff appealed the Motion to Dismiss and denial of its Motion to Alter or Amend the Judgment and For Leave to File the Proposed Amended Complaint to the United States Court of Appeals for the Sixth Circuit. On March 31, 2022, the United States Court of Appeals for the Sixth Circuit issued an opinion reversing the dismissal of the Company and one former executive officer, affirming the dismissal of certain other former executive officers and remanding the action to the United States District Court for the Eastern District of Tennessee for proceedings consistent with the opinion. On July 11, 2022, the defendants filed an answer to the complaint, and the action is now in discovery.
The Company's GEFCO, Inc. ("GEFCO") subsidiary has been named a defendant in a lawsuit originally filed on August 16, 2018, with an amended complaint filed on January 25, 2019, in the United States District Court for the Western District of Oklahoma. The action is styled VenVer S.A. and Americas Coil Tubing LLP v. GEFCO, Inc., Case No. CIV-18-790-SLP. The complaint alleges breaches of warranty and other similar claims regarding equipment sold by GEFCO in 2013. In addition to seeking a rescission of the purchase contract, the plaintiff is seeking special and consequential damages. The original purchase price of the equipment was approximately $8.5 million. On July 7, 2020, the plaintiffs filed a separate lawsuit directly against Astec Industries, Inc. that generally mirrored the allegations in the GEFCO suit. In January 2023, the court allowed Astec Industries, Inc. to be added as a defendant to the GEFCO suit and, as a result, the separate suit against Astec Industries, Inc. was dismissed. The Company and GEFCO each dispute the plaintiffs' allegations and are vigorously defending the GEFCO suit. The Company is unable to determine whether or not a future loss will be incurred due to this litigation or estimate the possible loss or range of loss, if any, at this time.
On October 5, 2023, a jury in the 355th Judicial District Court, Hood County, State of Texas, rendered a verdict against the Company's Telsmith, Inc. subsidiary in the matter styled 37 Building Products, Ltd. ("37 BP") v. Telsmith, Inc. ("Telsmith"), et al. originally filed on January 28, 2019, with additional defendants later added. All other defendants settled prior to trial except Telsmith. 37 BP alleged breaches of warranty and negligent misrepresentation regarding equipment manufactured by Telsmith and purchased by 37 BP in 2017 through one of the Company's dealers. On December 19, 2023, a judgment was issued in the amount of $7.9 million (the “Judgment”) which takes into account credit for settlement amounts of all other defendants in this case. Based on the jury verdict, management recorded a loss contingency of $6.4 million in "Selling, general and administrative expenses" in the Consolidated Statements of Operations and "Other current liabilities" in the Consolidated Balance Sheets during the third quarter of 2023 representing management's best estimate of the loss at that time. During the fourth quarter of 2023, the loss contingency was increased $1.5 million based on the Judgment to a total of $7.9 million for the year ended December 31, 2023. Telsmith filed a Motion for Judgment Notwithstanding the Verdict that the court denied on December 19, 2023. Telsmith filed a Motion for New Trial and Motion for Remittitur on January 18, 2024. The court denied Telsmith's motion for a new trial on February 9, 2024. A supersedeas bond was filed on February 12, 2024 for approximately $4.2 million, which allows the Company to appeal the case in the Texas Court of Appeals.
In addition to the matters noted above, the Company is currently a party, and may become a party, to various other claims and legal proceedings in the ordinary course of business. If management believes that a loss arising from any claims and legal proceedings is probable and can reasonably be estimated, the Company records the amount of the loss (excluding estimated legal fees) or, when the loss is estimated using a range and no point within the range is more probable than another, the minimum estimated liability. As management becomes aware of additional information concerning such contingencies, any potential liability related to these matters is assessed and the estimates are revised, if necessary. If management believes that a
loss arising from such claims and legal proceedings is either (i) probable but cannot be reasonably estimated or (ii) reasonably estimable but not probable, the Company does not record the amount of the loss but does make specific disclosure of such matter.
Based upon currently available information and with the advice of counsel, management believes that the ultimate outcome of its current claims and legal proceedings, individually and in the aggregate, will not have a material adverse effect on the Company's financial position, cash flows or results of operations. However, claims and legal proceedings are subject to inherent uncertainties and rulings unfavorable to the Company could occur. If an unfavorable ruling were to occur, there exists the possibility of a material adverse effect on the Company's financial position, cash flows or results of operations.
17. Share-Based Compensation
Prior to its expiration on February 25, 2021, the Company's 2011 Incentive Plan ("2011 Plan") provided for the grant of share-based awards to employees, officers, directors and consultants. The 2011 Plan authorized the grant of options, share appreciation rights, restricted stock, restricted stock units, deferred stock units, performance awards, dividend equivalents and other share-based and cash awards. Under the 2011 Plan, the Company had restricted stock units, performance stock units and deferred stock units, none of which participated in Company-paid dividends. All outstanding awards under the 2011 Plan vested or were forfeited during 2023.
On April 27, 2021 ("Plan Effective Date"), the Company's shareholders approved the 2021 Equity Incentive Plan ("2021 Plan"), which is administered by the Company's Compensation Committee of the Board of Directors (the "Compensation Committee"). The 2021 Plan provides for a total of 1,280,000 shares to be reserved and available for issuance pursuant to the grant of new awards under the 2021 Plan. To the extent that all or a portion of an award (or, after December 31, 2020, an award granted under the 2011 Plan) is canceled, terminates, expires, is forfeited or lapses for any reason (including by reason of failure to meet time-based and/or performance-based vesting requirements), any unissued or forfeited shares originally subject to the award will be added back to the 2021 Plan share reserve and again be available for issuance pursuant to awards granted under the 2021 Plan. The 2021 Plan authorizes the grant of options, share appreciation rights, restricted stock, restricted stock units, deferred stock units, performance awards, dividend equivalents and other share-based and cash awards. Awards granted under the 2021 Plan provide for dividend equivalents, which are subject to the same forfeiture, transfer restrictions and deferral terms as apply to the award to which they relate.
Share-based compensation expense of $4.1 million, $6.8 million and $6.0 million was recorded in the years ended December 31, 2023, 2022 and 2021, respectively, and recognized in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.
Restricted Stock Units ("RSUs")
Prior to 2020, key members of management were awarded with RSUs each year based upon the financial performance of the Company and its subsidiaries. Beginning in 2020, awards have been determined based on a predetermined award value of the base salary of eligible employees aligned to a total compensation program.
RSUs awards generally vest ratably, at the end of each 12-month period, over a three-year service period. A participant generally must be employed by the Company on the vesting date of each award, however, awards will vest if employment terminates earlier on account of a qualifying employment termination event such as death, disability or retirement at age 65. Additional RSUs are granted on an annual basis to the Company's outside directors under the 2021 Plan generally with a one-year vesting period.
Changes in restricted stock units during the year ended December 31, 2023 are as follows:
| | | | | | | | | | | | | | |
(in thousands, except weighted average grant date fair value) | | Restricted Stock Units | | Weighted Average Grant Date Fair Value |
Unvested as of January 1, 2023 | | 215 | | | $ | 48.89 | |
Granted | | 112 | | | $ | 43.50 | |
Vested | | (110) | | | $ | 44.65 | |
Forfeited | | (89) | | | $ | 49.20 | |
Unvested as of December 31, 2023 | | 128 | | | $ | 47.34 | |
The following additional activity occurred for the Company's restricted stock units:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions, except weighted average grant date fair value per award granted) | | 2023 | | 2022 | | 2021 |
Weighted average grant date fair value per award | | $ | 43.50 | | | $ | 47.11 | | | $ | 77.38 | |
Fair value of awards vested and issued | | $ | 4.8 | | | $ | 4.7 | | | $ | 9.3 | |
Tax (expense) benefit for restricted stock compensation expense | | $ | (0.4) | | | $ | (0.1) | | | $ | 3.8 | |
As of December 31, 2023, the Company had $3.1 million of unrecognized compensation expense before tax related to RSUs, which is expected to be recognized over a weighted average period of 1.7 years.
Performance Stock Units ("PSUs")
Beginning in 2020, PSUs were granted to officers and other key employees. Vesting is subject to both the continued employment of the participant with the Company and the achievement of certain performance metrics established by the Compensation Committee. A participant generally must be employed by the Company on the vesting date of each award, however, a portion of a participant's awards will vest if employment terminates earlier on account of a qualifying employment termination event such as death, disability or retirement at age 65.
PSUs granted in 2020 were divided into three equal tranches with cliff vesting periods of one year, two years and three years. Awards granted beginning in 2021 generally cliff vest three years from the date of grant. The number of PSUs that vest may range from zero to 200% of the target shares granted and is determined for each award based on the achievement of two equally weighted performance criteria: ROIC and TSR. The PSUs are settled in common stock of the Company, with holders receiving one common share for each PSU that vests.
Changes in PSUs during the year ended December 31, 2023 are as follows:
| | | | | | | | | | | | | | |
(in thousands, except weighted average grant date fair value) | | Performance Stock Units | | Weighted Average Grant Date Fair Value |
Unvested as of January 1, 2023 | | 151 | | | $ | 61.24 | |
Granted | | 75 | | | $ | 43.19 | |
Vested* | | (47) | | | $ | 51.43 | |
Forfeited | | (73) | | | $ | 55.53 | |
Unvested as of December 31, 2023 | | 106 | | | $ | 56.72 | |
* The vested PSUs presented are based on the target amount of the award for the third tranche of the 2020 awards and for the awards that were modified in conjunction with the termination of the Company's previous Chief Executive Officer and the limited overhead restructuring action implemented in February 2023. In accordance with the terms of the underlying award agreements, the actual shares earned and distributed for the performance periods ended during 2023 was 83% of the target shares granted, rounded to the nearest whole share.
The following additional activity occurred for the Company's performance stock units:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions, except weighted average grant date fair value per award granted) | | 2023 | | 2022 | | 2021 |
Weighted average grant date fair value per award | | $ | 43.19 | | | $ | 51.56 | | | $ | 92.98 | |
Fair value of awards vested and issued | | $ | 1.6 | | | $ | 1.7 | | | $ | 4.5 | |
Tax (expense) benefit for performance stock compensation expense | | $ | (1.0) | | | $ | 0.2 | | | $ | 2.3 | |
As of December 31, 2023, the Company had $2.4 million of unrecognized compensation expense before tax related to PSUs, which is expected to be recognized over a weighted average period of 1.9 years.
Deferred Stock Units ("DSUs")
The Non-Employee Directors Compensation Plan allows for deferred delivery of shares granted as payment of directors' annual retainer. As of December 31, 2023, there were 26,029 fully vested deferred stock units, which were excluded from the tables above. The aggregate fair value of these units at December 31, 2023 was $1.0 million.
The 2021 Plan and the 2011 Equity Incentive Plan allow for certain participants to elect to receive vested units on a deferred basis. As of December 31, 2023, there were 8,234 fully vested deferred stock units, which are excluded from the unvested
balances as of December 31, 2023 in the tables above. The aggregate fair value of these units at December 31, 2023 was $0.3 million.
18. Revenue Recognition
The following tables disaggregates the Company's revenue by major source for the periods ended December 31, 2023, 2022 and 2021 (excluding intercompany sales):
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | For the Year Ended December 31, 2023 |
(in millions) | | Infrastructure Solutions | | Materials Solutions | | Corporate and Other | | Total |
Net Sales-Domestic: | | | | | | | | |
Equipment sales | | $ | 458.5 | | | $ | 252.5 | | | $ | 2.7 | | | $ | 713.7 | |
| | | | | | | | |
Parts and component sales | | 215.7 | | | 83.7 | | | 0.2 | | | 299.6 | |
Service and equipment installation revenue | | 43.4 | | | 0.8 | | | 0.1 | | | 44.3 | |
Used equipment sales | | 3.6 | | | — | | | — | | | 3.6 | |
Freight revenue | | 22.6 | | | 8.0 | | | — | | | 30.6 | |
Other | | 1.3 | | | (10.3) | | | 0.6 | | | (8.4) | |
Total domestic revenue | | 745.1 | | | 334.7 | | | 3.6 | | | 1,083.4 | |
| | | | | | | | |
Net Sales-International: | | | | | | | | |
Equipment sales | | 84.8 | | | 66.4 | | | 5.0 | | | 156.2 | |
| | | | | | | | |
Parts and component sales | | 41.2 | | | 39.8 | | | 0.1 | | | 81.1 | |
Service and equipment installation revenue | | 5.0 | | | 7.7 | | | 0.5 | | | 13.2 | |
Used equipment sales | | 0.2 | | | — | | | — | | | 0.2 | |
Freight revenue | | 2.5 | | | 1.3 | | | — | | | 3.8 | |
Other | | — | | | 0.1 | | | 0.2 | | | 0.3 | |
Total international revenue | | 133.7 | | | 115.3 | | | 5.8 | | | 254.8 | |
Total net sales | | $ | 878.8 | | | $ | 450.0 | | | $ | 9.4 | | | $ | 1,338.2 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | For the Year Ended December 31, 2022 |
(in millions) | | Infrastructure Solutions | | Materials Solutions | | Corporate and Other | | Total |
Net Sales-Domestic: | | | | | | | | |
Equipment sales | | $ | 454.9 | | | $ | 219.7 | | | $ | 2.1 | | | $ | 676.7 | |
| | | | | | | | |
Parts and component sales | | 198.3 | | | 85.1 | | | 0.1 | | | 283.5 | |
Service and equipment installation revenue | | 21.5 | | | 0.7 | | | — | | | 22.2 | |
Used equipment sales | | 6.7 | | | — | | | — | | | 6.7 | |
Freight revenue | | 23.5 | | | 8.0 | | | — | | | 31.5 | |
Other | | 0.2 | | | (6.6) | | | 0.1 | | | (6.3) | |
Total domestic revenue | | 705.1 | | | 306.9 | | | 2.3 | | | 1,014.3 | |
| | | | | | | | |
Net Sales-International: | | | | | | | | |
Equipment sales | | 92.8 | | | 69.0 | | | 1.5 | | | 163.3 | |
| | | | | | | | |
Parts and component sales | | 42.7 | | | 39.9 | | | 0.1 | | | 82.7 | |
Service and equipment installation revenue | | 3.9 | | | 3.1 | | | 0.4 | | | 7.4 | |
Used equipment sales | | 0.5 | | | 2.2 | | | — | | | 2.7 | |
Freight revenue | | 2.4 | | | 1.3 | | | — | | | 3.7 | |
Other | | — | | | 0.3 | | | 0.1 | | | 0.4 | |
Total international revenue | | 142.3 | | | 115.8 | | | 2.1 | | | 260.2 | |
Total net sales | | $ | 847.4 | | | $ | 422.7 | | | $ | 4.4 | | | $ | 1,274.5 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | For the Year Ended December 31, 2021 |
(in millions) | | Infrastructure Solutions | | Materials Solutions | | Corporate and Other | | Total |
Net Sales-Domestic: | | | | | | | | |
Equipment sales | | $ | 374.8 | | | $ | 157.6 | | | $ | — | | | $ | 532.4 | |
| | | | | | | | |
Parts and component sales | | 180.2 | | | 77.7 | | | — | | | 257.9 | |
Service and equipment installation revenue | | 17.0 | | | 0.5 | | | — | | | 17.5 | |
Used equipment sales | | 9.4 | | | 0.8 | | | — | | | 10.2 | |
Freight revenue | | 20.9 | | | 5.9 | | | — | | | 26.8 | |
Other | | (0.6) | | | (2.1) | | | — | | | (2.7) | |
Total domestic revenue | | 601.7 | | | 240.4 | | | — | | | 842.1 | |
| | | | | | | | |
Net Sales-International: | | | | | | | | |
Equipment sales | | 94.5 | | | 72.0 | | | — | | | 166.5 | |
| | | | | | | | |
Parts and component sales | | 40.5 | | | 33.2 | | | — | | | 73.7 | |
Service and equipment installation revenue | | 3.1 | | | 1.9 | | | — | | | 5.0 | |
Used equipment sales | | 0.9 | | | 2.5 | | | — | | | 3.4 | |
Freight revenue | | 2.4 | | | 1.8 | | | — | | | 4.2 | |
Other | | 0.3 | | | 0.3 | | | — | | | 0.6 | |
Total international revenue | | 141.7 | | | 111.7 | | | — | | | 253.4 | |
Total net sales | | $ | 743.4 | | | $ | 352.1 | | | $ | — | | | $ | 1,095.5 | |
As of December 31, 2023, the Company had contract assets of $3.7 million and contract liabilities, excluding customer deposits, of $5.6 million, of which $0.8 million was deferred revenue related to extended warranties. As of December 31, 2022, the Company had contract assets of $3.8 million and contract liabilities, excluding customer deposits, of $5.5 million, of which $2.9
million was deferred revenue related to extended warranties. Total extended warranty sales were $1.1 million, $1.1 million and $1.5 million in 2023, 2022 and 2021, respectively.
19. Operations by Industry Segment and Geographic Area
The Company has two reportable segments, each of which comprise sites based upon the nature of the products produced or services provided, the type of customer for the products, the similarity of economic characteristics, the manner in which management reviews results and the nature of the production process, among other considerations.
Segment Operating Adjusted EBITDA is the measure of segment profit or loss used by the Company's Chief Executive Officer, whom is determined to be the chief operating decision maker ("CODM"), to evaluate performance and allocate resources to the operating segments is Segment Operating Adjusted EBITDA. Segment Operating Adjusted EBITDA, a non-GAAP financial measure, is defined as net income or loss before the impact of interest income or expense, income taxes, depreciation and amortization and certain other adjustments that are not considered by the CODM in the evaluation of ongoing operating performance. The Company's presentation of Segment Operating Adjusted EBITDA may not be comparable to similar measures used by other companies and is not necessarily indicative of the results of operations that would have occurred had each reportable segment been an independent, stand-alone entity during the periods presented.
A brief description of each segment is as follows:
Infrastructure Solutions - Sites within the Infrastructure Solutions segment design, engineer, manufacture and market a complete line of asphalt plants, concrete plants and their related components and ancillary equipment as well as supplying asphalt road construction equipment, industrial thermal systems and other heavy equipment. The sites based in North America within the Infrastructure Solutions segment are primarily manufacturing operations, while those located outside of North America service and install equipment and provide parts in the regions in which they operate for many of the products produced by all of the Company's manufacturing sites. The primary purchasers of the products produced by this segment are asphalt and concrete producers, highway and heavy equipment contractors, utility contractors, forestry and environmental recycling contractors and domestic and foreign governmental agencies.
Materials Solutions - Sites within the Materials Solutions segment design and manufacture heavy processing equipment, in addition to servicing and supplying parts for the aggregate, metallic mining, recycling, ports and bulk handling markets. The sites within the Materials Solutions segment are primarily manufacturing operations, with the AME site functioning to market, service and install equipment and provide parts in the regions in which they operate for many of the products produced by all of the Company's manufacturing sites. Additionally, the Materials Solutions segment offers consulting and engineering services to provide complete "turnkey" processing systems. The principal purchasers of aggregate processing equipment include distributors, highway and heavy equipment contractors, sand and gravel producers, demolition, recycle and crushing contractors, open mine operators, quarry operators, port and inland terminal authorities, power stations and foreign and domestic governmental agencies.
Corporate and Other - The Corporate and Other category consists primarily of the parent company, the Company's captive insurance company, Astec Insurance, and Astec Digital, the controls and automation business including the MINDS business acquired in April 2022, which do not meet the requirements for separate disclosure as an operating segment or inclusion in one of the other reporting segments. The parent company and the captive insurance company provide support and corporate oversight for other sites. The controls and automation business manufactures hardware and software products that are marketed independently and included in certain products of the Company's other segments.
The accounting policies of the reportable segments are the same as those described in Note 2, Basis of Presentation and Significant Accounting Policies. Intersegment sales and transfers between foreign subsidiaries are valued at prices comparable to those for unrelated parties.
Segment information for 2023:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
(in millions) | | Infrastructure Solutions | | Materials Solutions | | Corporate and Other | | Total |
Revenues from external customers | | $ | 878.8 | | | $ | 450.0 | | | $ | 9.4 | | | $ | 1,338.2 | |
Intersegment revenues | | 10.8 | | | 52.4 | | | 1.1 | | | 64.3 | |
Segment Operating Adjusted EBITDA | | 105.8 | | | 50.8 | | | (44.9) | | | 111.7 | |
| | | | | | | | |
Assets | | 1,085.7 | | | 735.7 | | | 801.9 | | | 2,623.3 | |
Capital expenditures | | 24.7 | | | 8.8 | | | 0.6 | | | 34.1 | |
Segment information for 2022:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
(in millions) | | Infrastructure Solutions | | Materials Solutions | | Corporate and Other | | Total |
Revenues from external customers | | $ | 847.4 | | | $ | 422.7 | | | $ | 4.4 | | | $ | 1,274.5 | |
Intersegment revenues | | 8.9 | | | 47.2 | | | — | | | 56.1 | |
Segment Operating Adjusted EBITDA | | 73.0 | | | 44.5 | | | (46.5) | | | 71.0 | |
| | | | | | | | |
Assets | | 1,016.3 | | | 719.5 | | | 676.8 | | | 2,412.6 | |
Capital expenditures | | 28.9 | | | 11.1 | | | 0.7 | | | 40.7 | |
Segment information for 2021:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
(in millions) | | Infrastructure Solutions | | Materials Solutions | | Corporate and Other | | Total |
Revenues from external customers | | $ | 743.4 | | | $ | 352.1 | | | $ | — | | | $ | 1,095.5 | |
Intersegment revenues | | 4.2 | | | 30.4 | | | — | | | 34.6 | |
Segment Operating Adjusted EBITDA | | 73.9 | | | 39.1 | | | (48.2) | | | 64.8 | |
| | | | | | | | |
Assets | | 989.6 | | | 668.8 | | | 649.7 | | | 2,308.1 | |
Capital expenditures | | 12.2 | | | 5.6 | | | 2.3 | | | 20.1 | |
The totals of segment information for all reportable segments reconciles to consolidated totals as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
| | | | | | |
Segment Operating Adjusted EBITDA | | $ | 111.7 | | | $ | 71.0 | | | $ | 64.8 | |
Adjustments: | | | | | | |
Transformation program | | (29.2) | | | (25.5) | | | (13.4) | |
Curtailment and settlement loss on pension and postretirement benefits, net | | — | | | — | | | (4.7) | |
Restructuring and other related charges | | (7.7) | | | (6.2) | | | (2.9) | |
Asset impairment | | (1.2) | | | (3.5) | | | (0.2) | |
Gain on sale of property, equipment and business, net | | 3.1 | | | 0.7 | | | 0.6 | |
Transaction costs | | — | | | (2.0) | | | — | |
Interest expense, net | | (6.8) | | | (1.5) | | | (0.6) | |
Depreciation and amortization | | (25.6) | | | (27.9) | | | (30.2) | |
Income tax provision (benefit) | | (9.1) | | | (5.0) | | | 2.1 | |
Net (income) loss attributable to noncontrolling interest | | (0.2) | | | 0.5 | | | (0.1) | |
(Elimination) recapture of intersegment profit | | (1.5) | | | (0.7) | | | 0.4 | |
Net income (loss) attributable to controlling interest | | $ | 33.5 | | | $ | (0.1) | | | $ | 15.8 | |
| | | | | | |
| | | | | | |
Total segment assets | | $ | 2,623.3 | | | $ | 2,412.6 | | | $ | 2,308.1 | |
Elimination of intercompany profit in inventory | | (5.0) | | | (3.0) | | | (2.4) | |
Elimination of intercompany receivables | | (997.2) | | | (883.5) | | | (921.0) | |
Elimination of investment in subsidiaries | | (521.5) | | | (481.2) | | | (456.8) | |
Other | | (40.3) | | | (30.5) | | | (22.1) | |
Total consolidated assets | | $ | 1,059.3 | | | $ | 1,014.4 | | | $ | 905.8 | |
Sales into major geographic regions were as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
United States | | $ | 1,083.4 | | | $ | 1,014.3 | | | $ | 842.1 | |
Canada | | 58.5 | | | 63.0 | | | 68.1 | |
Australia and Oceania | | 55.7 | | | 46.7 | | | 43.4 | |
Africa | | 36.6 | | | 36.1 | | | 33.9 | |
Brazil | | 27.0 | | | 24.8 | | | 21.5 | |
Other European Countries | | 26.2 | | | 28.0 | | | 32.7 | |
South America (excluding Brazil) | | 19.8 | | | 20.0 | | | 15.2 | |
Mexico | | 8.4 | | | 10.7 | | | 13.5 | |
Other Asian Countries | | 7.7 | | | 10.3 | | | 5.4 | |
Middle East | | 4.9 | | | 3.1 | | | 2.9 | |
Central America (excluding Mexico) | | 4.1 | | | 10.7 | | | 3.9 | |
West Indies | | 2.5 | | | 0.4 | | | 1.3 | |
Post-Soviet States (excluding Russia) | | 2.5 | | | 2.7 | | | 3.6 | |
India | | 0.6 | | | 2.9 | | | 2.7 | |
Japan and Korea | | 0.3 | | | 0.4 | | | 2.7 | |
| | | | | | |
Russia | | — | | | 0.3 | | | 2.6 | |
Other | | — | | | 0.1 | | | — | |
Total foreign | | 254.8 | | | 260.2 | | | 253.4 | |
Total consolidated sales | | $ | 1,338.2 | | | $ | 1,274.5 | | | $ | 1,095.5 | |
"Property and equipment, net" by major geographic region is as follows:
| | | | | | | | | | | | | | |
| | December 31, |
(in millions) | | 2023 | | 2022 |
United States | | $ | 151.7 | | | $ | 142.4 | |
United Kingdom | | 15.2 | | | 10.3 | |
Brazil | | 7.4 | | | 6.9 | |
Canada | | 5.0 | | | 5.2 | |
Australia | | 4.4 | | | 4.4 | |
South Africa | | 3.6 | | | 4.1 | |
France | | 0.2 | | | — | |
Chile | | 0.1 | | | 0.2 | |
Other | | — | | | 0.1 | |
Total foreign | | 35.9 | | | 31.2 | |
Total property and equipment, net | | $ | 187.6 | | | $ | 173.6 | |
20. Other Income and Expenses
Other income (expenses), net, consists of the following:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Foreign exchange gains (losses), net | | $ | 0.7 | | | $ | (0.9) | | | $ | (0.5) | |
Investment income (loss), net | | 0.2 | | | (0.9) | | | (0.3) | |
| | | | | | |
Curtailment and settlement loss on pension and postretirement benefits, net | | — | | | — | | | (4.7) | |
| | | | | | |
Other, net | | 0.1 | | | 0.2 | | | — | |
Total | | $ | 1.0 | | | $ | (1.6) | | | $ | (5.5) | |
21. Strategic Transformation and Restructuring, Impairment and Other Asset Charges
The Company's strategic transformation program includes two ongoing initiatives. The Company is undergoing a multi-year phased implementation of a standardized enterprise resource planning ("ERP") across the global organization, which will replace
much of the existing disparate core financial systems. The upgraded ERP will initially convert internal operations, manufacturing, finance, human capital resources management and customer relationship systems to cloud-based platforms. An implementation of this scale is a major financial undertaking and requires substantial time and attention of management and key employees. Additionally, beginning in the first quarter of 2022, a lean manufacturing initiative at one of the Company's largest sites was initiated.
Total costs of $29.7 million were incurred related to these strategic transformation initiatives in 2023, of which $29.4 million and $0.3 million are recorded in "Selling, general and administrative expenses" and "Cost of sales", respectively, in the Consolidated Statements of Operations. Costs totaling of $25.5 million and $13.4 million were incurred in 2022 and 2021, respectively, and are recorded in "Selling, general and administrative expenses" in the Consolidated Statements of Operations. Capitalized implementation costs associated with the ERP implementation totaled $30.6 million, of which $3.3 million and $27.3 million were included in "Prepaid expenses and other assets" and "Other long-term assets", respectively, in the Consolidated Balance Sheets as of December 31, 2023. Capitalized implementation costs totaled $17.8 million, of which $1.2 million and $16.6 million were included in "Prepaid expenses and other assets" and "Other long-term assets", respectively, in the Consolidated Balance Sheets as of December 31, 2022. Amortization of these capitalized implementation costs totaled $1.9 million during 2023, which is included in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.
In addition, the Company periodically sells or disposes of its assets in the normal course of its business operations as they are no longer needed or used and may incur gains or losses on these disposals. Certain of the costs associated with these decisions are separately identified as restructuring. The Company reports asset impairment charges and gains or losses on the sales of property and equipment collectively, with restructuring charges in "Restructuring, impairment and other asset charges, net" in the Consolidated Statements of Operations to the extent they are experienced.
The restructuring, asset impairment charges and net gain on sale of property and equipment incurred in 2023, 2022 and 2021 are as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Restructuring related charges: | | | | | | |
Costs associated with leadership change and overhead restructuring | | $ | 7.3 | | | $ | 4.4 | | | $ | — | |
Costs associated with exited operations - Enid | | 0.4 | | | 1.0 | | | 0.7 | |
Costs associated with closing Tacoma | | — | | | 0.8 | | | 1.6 | |
Costs associated with closing Mequon | | — | | | — | | | 0.6 | |
| | | | | | |
| | | | | | |
| | | | | | |
| | | | | | |
Total restructuring related charges | | 7.7 | | | 6.2 | | | 2.9 | |
| | | | | | |
Asset impairment charges: | | | | | | |
| | | | | | |
| | | | | | |
Other impairment charges | | 1.2 | | | 3.5 | | | 0.2 | |
Total asset impairment charges | | 1.2 | | | 3.5 | | | 0.2 | |
| | | | | | |
Gain on sale of property and equipment, net: | | | | | | |
Gain on sale of property and equipment, net | | (3.1) | | | (0.7) | | | (0.6) | |
Total gain on sale of property and equipment, net | | (3.1) | | | (0.7) | | | (0.6) | |
| | | | | | |
Restructuring, impairment and other asset charges, net | | $ | 5.8 | | | $ | 9.0 | | | $ | 2.5 | |
Restructuring charges by segment are as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Infrastructure Solutions | | $ | 0.5 | | | $ | 1.8 | | | $ | 2.4 | |
Materials Solutions | | — | | | — | | | 0.5 | |
Corporate and Other | | 7.2 | | | 4.4 | | | — | |
Total restructuring related charges | | $ | 7.7 | | | $ | 6.2 | | | $ | 2.9 | |
Impairment charges by segment are as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Infrastructure Solutions | | $ | 0.4 | | | $ | 2.5 | | | $ | — | |
Materials Solutions | | — | | | — | | | 0.2 | |
Corporate and Other | | 0.8 | | | 1.0 | | | — | |
Total impairment charges | | $ | 1.2 | | | $ | 3.5 | | | $ | 0.2 | |
The net gain on sale of property and equipment by segment are as follows:
| | | | | | | | | | | | | | | | | | | | |
| | Years Ended December 31, |
(in millions) | | 2023 | | 2022 | | 2021 |
Infrastructure Solutions | | $ | (3.1) | | | $ | (0.7) | | | $ | (0.5) | |
Materials Solutions | | — | | | — | | | (0.1) | |
| | | | | | |
Total gain on sale of property and equipment, net | | $ | (3.1) | | | $ | (0.7) | | | $ | (0.6) | |
Restructuring charges accrued, but not paid, were $0.1 million and $4.7 million as of December 31, 2023 and December 31, 2022, respectively.
In late 2019, the oil and gas drilling product lines produced at the Company's Enid, Oklahoma location ("Enid") formally included in the Company's Infrastructure Solutions segment, were impaired and discontinued. The sale of the land and building assets was completed in the fourth quarter of 2022 for approximately $4.7 million. In October 2020, the Company closed a transaction for the sale of Enid's water well assets, which included equipment, inventories and intangible assets. Additional purchase price adjustments related to this sale were completed in January 2021 whereby the Company had an obligation to pay the buyer $1.1 million. This obligation was settled in the first quarter of 2021.
In January 2021, the Company announced plans to close the Tacoma facility in order to simplify and consolidate operations. The Tacoma facility ceased manufacturing operations at the end of 2021. The transfer of the manufacturing and marketing of Tacoma product lines to other facilities within the Infrastructure Solutions segment was completed during the first quarter of 2022. In conjunction with this action, the Company recorded $0.8 million and $1.6 million of restructuring related charges during 2022 and 2021, respectively, in "Restructuring, impairment and other asset charges, net" in the Consolidated Statements of Operations. The Company recorded the Tacoma facility's land, building and certain equipment assets of $15.4 million as held for sale in its Consolidated Balance Sheets as of December 31, 2022. The sale of these assets was completed in the first quarter of 2023 for $19.9 million. The Company recorded a gain on the sale of $3.4 million, which was recorded in "Restructuring, impairment and other asset charges, net" in the Consolidated Statements of Operations.
During the second quarter of 2022, the Company determined that certain manufacturing equipment contracted to be constructed by a third-party vendor for a site within the Infrastructure Solutions segment, which had been prepaid, would not be recovered. As such, impairment charges of $2.1 million were recorded in "Restructuring, impairment and other asset charges, net" in the Consolidated Statements of Operations during 2022.
Effective January 6, 2023, Mr. Barry A. Ruffalo's employment as President and Chief Executive Officer was terminated. In connection with his separation, the Company entered into an agreement with Mr. Ruffalo (the "Separation Agreement") pursuant to which, Mr. Ruffalo was entitled to certain severance payments and benefits. There were $4.4 million of restructuring costs incurred related to Mr. Ruffalo's separation during the year ended December 21, 2022, with an additional $1.8 million of restructuring costs, related to the modification of Mr. Ruffalo's equity awards and other third-party transition support costs incurred in the year ended December 31, 2023, which were recorded in "Restructuring, impairment and other asset charges, net" in the Consolidated Statements of Operations. The related recovery of $1.6 million of previously incurred share-based compensation expense was recorded in "Selling, general and administrative expenses" in the Consolidated Statements of Operations during the first quarter of 2023. The Separation Agreement also includes a release and waiver by Mr. Ruffalo and other customary provisions.
Management continually reviews the Company's organizational structure and operations to ensure they are optimized and aligned with achieving near-term and long-term operational and profitability targets. In connection with this review, in February 2023, the Company implemented a limited restructuring plan to right-size and reduce the fixed cost structure of certain overhead departments. Total charges of $5.5 million for employee termination costs, including equity award modifications, were recorded in "Restructuring, impairment and other asset charges, net" in the Consolidated Statements of Operations. The related recovery of $1.0 million of previously incurred share-based compensation expense was recorded in "Selling, general and administrative expenses" in the Consolidated Statements of Operations.