NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
October 2, 2021
(Unaudited)
NOTE 1 — SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
Basis of Presentation
The accompanying unaudited consolidated financial statements for Cornerstone Building Brands, Inc. (together with its subsidiaries, unless otherwise indicated, the “Company,” “Cornerstone Building Brands,” “we,” “us” or “our”) have been prepared in accordance with generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and notes required by generally accepted accounting principles (“GAAP”) for complete financial statements. In the opinion of management, the unaudited consolidated financial statements included herein contain all adjustments, which consist of normal recurring adjustments, necessary to fairly present the Company’s financial position, results of operations and cash flows for the periods indicated. Operating results for the period from January 1, 2021 through October 2, 2021 are not necessarily indicative of the results that may be expected for the fiscal year ending December 31, 2021.
Certain reclassifications have been made to the prior period amounts in the consolidated financial statements to conform to the current presentation.
For additional information, refer to the consolidated financial statements and notes thereto included in the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2020 filed with the Securities and Exchange Commission (the “SEC”) on March 4, 2021.
Reporting Periods
The Company’s fiscal quarters are based on a four-four-five week calendar with periods ending on the Saturday of the last week in the quarter except that December 31st will always be the year-end date. Therefore, the financial results of certain fiscal quarters may not be comparable to prior fiscal quarters.
Restricted Cash
The following table provides a reconciliation of cash, cash equivalents and restricted cash reported within the consolidated balance sheets that total the amounts shown in the consolidated statements of cash flows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2,
2021
|
|
December 31,
2020
|
Cash and cash equivalents
|
$
|
677,187
|
|
|
$
|
674,255
|
|
Restricted cash(1)
|
2,211
|
|
|
6,223
|
|
Total cash, cash equivalents and restricted cash shown in the consolidated statements of cash flows
|
$
|
679,398
|
|
|
$
|
680,478
|
|
(1)Restricted cash primarily relates to escrow balances held for an outstanding earn-out agreement as of December 31, 2020 and indemnification agreements in both periods presented.
Accounts Receivables and Related Allowance
The Company reports accounts receivable net of an allowance for expected credit losses. Trade accounts receivable are the result of sales of vinyl windows, aluminum windows, vinyl siding, metal siding, injection molded products, metal building products, metal coating, and other products and services to customers throughout the United States and Canada and affiliated territories, including international builders who resell to end users. Sales are primarily denominated in U.S. dollars. Credit sales do not normally require a pledge of collateral; however, various types of liens may be filed to enhance the collection process and we require payment prior to shipment for certain international shipments.
The Company establishes provisions for expected credit losses based on the Company’s assessment of the collectability of amounts owed to us by our customers. Such provisions are included in selling, general and administrative expenses. In establishing these reserves, the Company considers changes in the financial position of a customer, age of the accounts receivable balances, availability of security, unusual macroeconomic conditions, lien rights and bond rights as well as disputes, if any, with our customers. Our allowance for credit losses reflects reserves for customer receivables to reduce receivables to amounts expected to be collected. Interest on delinquent accounts receivable is included in the trade accounts receivable balance and recognized as interest income when earned and collectability is reasonably assured. Uncollectible accounts are written off when a settlement is reached for an amount that is less than the outstanding historical balance, all collection efforts have been exhausted, and/or any legal action taken by the Company has concluded.
The following table represents the rollforward of the allowance for credit losses for the periods indicated (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended
|
|
October 2,
2021
|
|
October 3,
2020
|
Ending balance, prior period
|
$
|
13,313
|
|
|
$
|
9,962
|
|
Cumulative effect of accounting change(1)
|
—
|
|
|
678
|
|
Provision for expected credit losses
|
2,289
|
|
|
3,762
|
|
Amounts charged against allowance for credit losses, net of recoveries
|
(268)
|
|
|
(1,801)
|
|
Allowance for credit losses of acquired company at date of acquisition
|
—
|
|
|
810
|
|
Divestitures
|
(4,158)
|
|
|
—
|
|
Ending balance
|
$
|
11,176
|
|
|
$
|
13,411
|
|
(1)Cumulative effect of accounting change reflects the modified retrospective effect of adopting ASU 2016-13, Financial Instruments—Credit Losses (Topic 326): Measurement of Credit Losses on Financial Instruments.
Net Sales
The Company enters into contracts that pertain to products, which are accounted for as separate performance obligations and are typically one year or less in duration. Given the nature of the Company's sales arrangements, we are not required to exercise significant judgment in determining the timing for the satisfaction of performance obligations or the transaction price. Revenue is measured as the amount of consideration expected to be received in exchange for our products. Revenue is generally recognized when the product has shipped from our facility and control has transferred to the customer. For a portion of our business, when we process customer owned material, control is deemed to transfer to the customer as the processing is being completed.
The Company’s revenues are adjusted for variable consideration, which includes customer volume rebates and prompt payment discounts. The Company measures variable consideration by estimating expected outcomes using analysis and inputs based upon anticipated performance, historical data, and current and forecasted information. Customer returns are recorded as a reduction to sales on an actual basis throughout the year and also include an estimate at the end of each reporting period for future customer returns related to sales recorded prior to the end of the period. The Company generally estimates customer returns based upon the time lag that historically occurs between the sale date and the return date while also factoring in any new business conditions that might impact the historical analysis such as new product introduction. Measurement of variable consideration is reviewed by management periodically and revenue is adjusted accordingly. We do not have significant financing components. The Company recognizes installation revenue, primarily within the stone veneer business, over the period for which the stone is installed, which is typically a very short duration.
Shipping and handling activities performed by us are considered activities to fulfill the sales of our products. Amounts billed for shipping and handling are included in net sales, while costs incurred for shipping and handling are included in cost of sales.
In accordance with certain contractual arrangements, we receive payment from our customers in advance related to performance obligations that are to be satisfied in the future and recognize such payments as deferred revenue, primarily related to the Company’s weathertightness warranties (see Note 12 — Warranty).
A portion of the Company’s revenue, exclusively within the Commercial segment, includes multiple-element revenue arrangements due to multiple deliverables. Each deliverable is generally determined based on customer-specific manufacturing and delivery requirements. Because the separate deliverables have value to the customer on a stand-alone basis, they are typically considered separate units of accounting. A portion of the entire job order value is allocated to each unit of accounting. Revenue allocated to each deliverable is recognized upon shipment. The Company uses estimated selling price (“ESP”) based on underlying cost plus a reasonable margin to determine how to separate multiple-element revenue arrangements into separate units of accounting, and how to allocate the arrangement consideration among those separate units of accounting. The Company determines ESP based on normal pricing and discounting practices.
The following table presents disaggregated revenue disclosure details of net sales by segment (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Windows Net Sales Disaggregation:
|
|
|
|
|
|
|
|
Vinyl windows
|
$
|
562,097
|
|
|
$
|
465,472
|
|
|
$
|
1,607,704
|
|
|
$
|
1,283,337
|
|
Aluminum windows
|
22,420
|
|
|
22,056
|
|
|
64,336
|
|
|
61,338
|
|
Other
|
11,969
|
|
|
13,786
|
|
|
31,453
|
|
|
33,364
|
|
Total
|
$
|
596,486
|
|
|
$
|
501,314
|
|
|
$
|
1,703,493
|
|
|
$
|
1,378,039
|
|
|
|
|
|
|
|
|
|
Siding Net Sales Disaggregation:
|
|
|
|
|
|
|
|
Vinyl siding
|
$
|
182,019
|
|
|
$
|
146,585
|
|
|
$
|
508,121
|
|
|
$
|
387,559
|
|
Metal
|
70,667
|
|
|
75,477
|
|
|
221,260
|
|
|
192,567
|
|
Injection molded
|
19,131
|
|
|
20,460
|
|
|
58,420
|
|
|
49,556
|
|
Stone
|
23,025
|
|
|
20,988
|
|
|
66,659
|
|
|
61,999
|
|
Other products & services(1)
|
63,028
|
|
|
58,388
|
|
|
181,988
|
|
|
156,509
|
|
Total
|
$
|
357,870
|
|
|
$
|
321,898
|
|
|
$
|
1,036,448
|
|
|
$
|
848,190
|
|
|
|
|
|
|
|
|
|
Commercial Net Sales Disaggregation:
|
|
|
|
|
|
|
|
Metal building products(2)
|
$
|
395,869
|
|
|
$
|
281,339
|
|
|
$
|
1,014,663
|
|
|
$
|
842,863
|
|
Insulated metal panels(3)
|
32,934
|
|
|
89,088
|
|
|
208,220
|
|
|
260,410
|
|
Metal coil coating
|
61,246
|
|
|
33,614
|
|
|
148,734
|
|
|
96,498
|
|
Total
|
$
|
490,049
|
|
|
$
|
404,041
|
|
|
$
|
1,371,617
|
|
|
$
|
1,199,771
|
|
|
|
|
|
|
|
|
|
Total Net Sales:
|
$
|
1,444,405
|
|
|
$
|
1,227,253
|
|
|
$
|
4,111,558
|
|
|
$
|
3,426,000
|
|
(1)Other products & services primarily consist of installation of stone veneer products.
(2)The Company’s roll-up sheet doors (“DBCI”) business is only included in the results of operations through August 17, 2021 as a result of divestiture. See Note 8 — Assets and Liabilities Held for Sale and Divestitures for more information.
(3)The Company’s insulated metal panels (“IMP”) business is only included in the results of operations through August 8, 2021 as a result of divestiture. See Note 8 — Assets and Liabilities Held for Sale and Divestitures for more information.
NOTE 2 — ACCOUNTING PRONOUNCEMENTS
Adopted Accounting Pronouncements
In December 2019, the FASB issued ASU 2019-12, Income Taxes (Topic 740): Simplifying the Accounting for Income Taxes, which simplifies the accounting for income taxes by removing certain exceptions to the general principles in Topic 740 and also improves consistent application of and simplifies U.S. GAAP for other areas of Topic 740 by clarifying and amending existing guidance. Effective January 1, 2021, the Company adopted this guidance. The application of ASU 2019-12 did not have a material effect on the consolidated financial statements.
Recent Accounting Pronouncements
In March 2020, the FASB issued ASU 2020-04, Reference Rate Reform (Topic 848): Facilitation of the Effects of Reference Rate Reform on Financial Reporting, which provides optional guidance to ease the potential burden in accounting for reference rate reform on financial reporting. In January 2021, the FASB issued ASU 2021-01, Reference Rate Reform (Topic 848): Scope, which clarifies that certain optional expedients and exceptions in Topic 848 for contract modifications and hedge accounting apply to derivatives that are affected by the reference rate transition. The amendments in these ASUs are elective, apply to all entities that have contracts, hedging relationships, and other transactions that reference LIBOR or another reference rate expected to be discontinued because of rate reform, and may be adopted as of March 12, 2020 through December 31, 2022. The Company is evaluating the impact of electing to apply the amendments.
NOTE 3 — ACQUISITIONS
2021 Acquisitions
Cascade Windows
On August 20, 2021, the Company completed its acquisition of Cascade Windows, Inc. (“Cascade Windows”) for $239.5 million in cash. Cascade Windows serves the residential new construction and repair and remodel markets with energy efficient vinyl window and door products from various manufacturing facilities in the United States, expanding our manufacturing capabilities and creating new opportunities for us in the Western United States. This acquisition was funded through cash available on the balance sheet. The Company reports Cascade Windows’ results within the Windows segment.
The Company preliminarily determined the fair value of the tangible and intangible assets and the liabilities acquired, and recorded goodwill based on the excess of the fair value of the acquisition consideration over such fair values, as follows (in thousands):
|
|
|
|
|
|
Assets acquired:
|
|
Cash
|
$
|
2,838
|
|
Accounts receivable
|
15,663
|
|
Other receivables
|
409
|
|
Inventories
|
15,644
|
|
Prepaid expenses and other current assets
|
1,538
|
|
Property, plant and equipment
|
15,561
|
|
Lease right of use assets
|
19,335
|
|
|
|
Goodwill
|
220,428
|
|
Other assets
|
500
|
|
Total assets acquired
|
291,916
|
|
Liabilities assumed:
|
|
Accounts payable
|
17,680
|
|
Accrued expenses
|
7,673
|
|
Deferred income taxes
|
2,491
|
|
Current portion of lease liability
|
247
|
|
Other current liabilities
|
215
|
|
Non-current portion of lease liabilities
|
19,926
|
|
Other long-term liabilities
|
4,220
|
|
Total liabilities assumed
|
52,452
|
|
Net assets acquired
|
$
|
239,464
|
|
The $220.4 million of goodwill was allocated to the Windows segment and is not deductible for tax purposes. The goodwill is primarily attributable to the synergies expected to be realized.
During the three and nine months ended October 2, 2021, Cascade Windows contributed net sales of $19.0 million and a net loss of $0.6 million, which have been included within the Company’s consolidated statements of operations. During the three and nine months ended October 2, 2021, the Company incurred $1.9 million of acquisition-related costs for Cascade Windows, $1.2 million of which are recorded in strategic development and acquisition related costs in the Company’s consolidated statements of operations.
Due to the recent closing of the Cascade Windows transaction, the purchase price allocation is preliminary and will be finalized when valuations are complete and final assessment of the fair value of acquired assets and assumed liabilities are completed. There can be no assurance that such finalization will not result in material changes from the preliminary purchase price allocation. The Company’s estimates and assumptions are subject to change during the measurement period (up to one year from the acquisition date) as the Company finalizes the valuations of accounts receivable, other receivables, inventories, prepaid expenses and other current assets, property, plant and equipment, lease right of use assets, goodwill, intangible assets, other assets, accounts payable, accrued expenses, other current liabilities, other long-term liabilities, lease liabilities, and deferred income taxes.
Prime Windows
On April 30, 2021, the Company acquired Prime Windows LLC (“Prime Windows”) for total consideration of $93.0 million, exclusive of a $2.0 million working capital adjustment which has not been finalized as of October 2, 2021. Prime Windows serves residential new construction and repair and remodel markets with energy efficient vinyl window and door products from two manufacturing facilities in the United States, expanding our manufacturing capabilities and creating new opportunities for us in the Western United States. This acquisition was funded through borrowings under the Company’s existing credit facilities. Prime Windows’ results are reported within the Windows segment.
The Company preliminarily determined the fair value of the tangible and intangible assets and the liabilities acquired, and recorded goodwill based on the excess of the fair value of the acquisition consideration over such fair values, as follows (in thousands):
|
|
|
|
|
|
Assets acquired:
|
|
Cash
|
$
|
997
|
|
Accounts receivable
|
5,500
|
|
Inventories
|
4,446
|
|
Prepaid expenses and other current assets
|
823
|
|
Property, plant and equipment
|
2,500
|
|
Lease right of use assets
|
2,787
|
|
Intangible assets (trade names/customer relationships)
|
51,600
|
|
Goodwill
|
32,069
|
|
Other assets
|
50
|
|
Total assets acquired
|
100,772
|
|
Liabilities assumed:
|
|
Accounts payable
|
1,676
|
|
Other accrued expenses
|
1,429
|
|
|
|
Lease liabilities
|
2,637
|
|
|
|
Total liabilities assumed
|
5,742
|
|
Net assets acquired
|
$
|
95,030
|
|
The $32.1 million of goodwill was allocated to the Windows segment and is expected to be deductible for tax purposes. The goodwill is primarily attributable to the synergies expected to be realized.
During the three and nine months ended October 2, 2021, Prime Windows contributed net sales of $20.9 million and $33.7 million, respectively, and net income of $0.8 million and $2.5 million, respectively, which have been included within the Company’s consolidated statements of operations. During the nine months ended October 2, 2021, the Company incurred $1.0 million of acquisition-related costs for Prime Windows, $0.7 million of which are recorded in strategic development and acquisition related costs in the Company’s consolidated statements of operations.
The purchase price allocation for the acquisition of Prime Windows remains subject to further adjustments, and the measurement period remained open as of October 2, 2021. The specific accounts subject to ongoing acquisition accounting adjustments include accounts receivable, inventories, prepaid expenses and other current assets, property, plant and equipment, lease right of use assets, intangibles, goodwill, accounts payable, other accrued expenses, accrued warranties and lease liabilities. The Company anticipates completing the acquisition accounting adjustments during the first quarter of fiscal 2022.
2020 Acquisition
On March 2, 2020, the Company acquired 100% of the issued and outstanding shares of the common stock of Kleary Masonry, Inc. (“Kleary”) for total consideration of $40.0 million, exclusive of the $2.0 million working capital adjustment that was finalized during the three months ended July 4, 2020. The transaction was financed with cash on hand and through borrowings under the Company’s asset-based revolving credit facility. Kleary’s results are reported within the Siding segment.
The Company determined the fair value of the tangible and intangible assets and the liabilities acquired, and recorded goodwill based on the excess of the fair value of the acquisition consideration over such fair values, as follows (in thousands):
|
|
|
|
|
|
Assets acquired:
|
|
Cash
|
$
|
143
|
|
Accounts receivable
|
7,135
|
|
Inventories
|
670
|
|
Prepaid expenses and other current assets
|
277
|
|
Property, plant and equipment
|
1,042
|
|
Lease right of use assets
|
445
|
|
Intangible assets (trade names/customer relationships)
|
22,350
|
|
Goodwill
|
12,539
|
|
|
|
Total assets acquired
|
44,601
|
|
Liabilities assumed:
|
|
Accounts payable
|
1,149
|
|
Other accrued expenses
|
1,020
|
|
|
|
|
|
Lease liabilities
|
339
|
|
Other long-term liabilities
|
109
|
|
Total liabilities assumed
|
2,617
|
|
Net assets acquired
|
$
|
41,984
|
|
The $12.5 million of goodwill from the Kleary acquisition was allocated to the Siding segment and will be deductible for tax purposes. The goodwill is attributable to the workforce of the acquired business and the synergies expected to be realized. The fair value of all assets acquired and liabilities assumed was finalized during the first quarter of 2021.
Strategic development and acquisition related costs in the consolidated statements of operations for the nine months ended October 2, 2021 included a reduction of $4.2 million to the previously estimated accrual to reflect the final contingent earnout for the Kleary acquisition at approximately $5.4 million, which was paid as of October 2, 2021.
Unaudited Pro Forma Financial Information
The following table provides unaudited supplemental pro forma results for the Company for the three and nine months ended October 2, 2021 and October 3, 2020 as if the Cascade Windows, Prime Windows and Kleary acquisitions had occurred on January 1, 2020 (in thousands, except for per share data):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
October 2, 2021
|
|
October 3, 2020
|
|
October 2, 2021
|
|
October 3, 2020
|
Net sales
|
$
|
1,467,982
|
|
|
$
|
1,281,692
|
|
|
$
|
4,243,700
|
|
|
$
|
3,582,308
|
|
Net income (loss) applicable to common shares
|
609,695
|
|
|
32,053
|
|
|
618,073
|
|
|
(483,488)
|
|
Net income (loss) per common share:
|
|
|
|
|
|
|
|
Basic
|
$
|
4.83
|
|
|
$
|
0.26
|
|
|
$
|
4.91
|
|
|
$
|
(3.85)
|
|
Diluted
|
$
|
4.80
|
|
|
$
|
0.26
|
|
|
$
|
4.88
|
|
|
$
|
(3.85)
|
|
The unaudited supplemental pro forma financial information was prepared based on historical information of the Company, Cascade Windows, Prime Windows and Kleary. The unaudited supplemental pro forma financial information does not give effect to the potential impact of current financial conditions, any anticipated synergies, operating efficiencies or cost savings that may result from the acquisitions or any integration costs. Unaudited pro forma balances are not necessarily indicative of operating results had the Cascade Windows, Prime Windows and Kleary acquisitions occurred on January 1, 2020 or of future results.
NOTE 4 — RESTRUCTURING
The Company has various initiatives and programs in place within its business units to reduce selling, general, and administrative expenses (“SG&A”), manufacturing costs and to optimize the Company’s combined manufacturing footprint. During the nine months ended October 2, 2021, the Company incurred restructuring charges of $1.2 million, $0.3 million and $5.7 million in the Windows, Siding and Commercial segments, respectively, and $0.2 million in corporate restructuring charges. Restructuring charges incurred to date since the current restructuring initiatives began in 2019 are $59.8 million. The following table summarizes the costs related to those restructuring plans for the three and nine months ended October 2, 2021 and costs incurred to date since inception of those initiatives and programs (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
Costs Incurred to Date
|
|
October 2, 2021
|
|
October 2, 2021
|
|
(Since inception)
|
Severance
|
$
|
646
|
|
|
$
|
3,125
|
|
|
$
|
39,356
|
|
Asset impairments
|
103
|
|
|
4,091
|
|
|
11,959
|
|
Gain on sale of facilities, net
|
—
|
|
|
—
|
|
|
(1,298)
|
|
Other restructuring costs
|
222
|
|
|
245
|
|
|
9,781
|
|
Total restructuring costs
|
$
|
971
|
|
|
$
|
7,461
|
|
|
$
|
59,798
|
|
For the three and nine months ended October 2, 2021, total restructuring costs are recorded within restructuring and impairment costs in the consolidated statements of operations. The asset impairments of $4.1 million for the nine months ended October 2, 2021 primarily included assets that were recorded at fair value less cost to sell, which was less than the assets’ carrying amount, and the write-off of previously capitalized software development costs.
The following table summarizes our severance liability, included within other accrued expenses on the consolidated balance sheets, and cash payments made pursuant to the restructuring plans from inception through October 2, 2021 (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Windows
|
|
Siding
|
|
Commercial
|
|
Corporate
|
|
Total
|
Balance, December 31, 2018
|
$
|
—
|
|
|
$
|
85
|
|
|
$
|
—
|
|
|
$
|
2,333
|
|
|
$
|
2,418
|
|
Costs incurred
|
1,094
|
|
|
1,834
|
|
|
2,721
|
|
|
4,009
|
|
|
9,658
|
|
Cash payments
|
(676)
|
|
|
(1,437)
|
|
|
(2,721)
|
|
|
(4,579)
|
|
|
(9,413)
|
|
Balance, December 31, 2019
|
$
|
418
|
|
|
$
|
482
|
|
|
$
|
—
|
|
|
$
|
1,763
|
|
|
$
|
2,663
|
|
Costs incurred
|
4,294
|
|
|
2,705
|
|
|
16,561
|
|
|
3,013
|
|
|
26,573
|
|
Cash payments
|
(4,406)
|
|
|
(2,352)
|
|
|
(14,570)
|
|
|
(4,346)
|
|
|
(25,674)
|
|
Balance, December 31, 2020
|
$
|
306
|
|
|
$
|
835
|
|
|
$
|
1,991
|
|
|
$
|
430
|
|
|
$
|
3,562
|
|
Costs incurred
|
932
|
|
|
264
|
|
|
1,772
|
|
|
157
|
|
|
3,125
|
|
Cash payments
|
(1,196)
|
|
|
(933)
|
|
|
(2,241)
|
|
|
(587)
|
|
|
(4,957)
|
|
Balance, October 2, 2021
|
$
|
42
|
|
|
$
|
166
|
|
|
$
|
1,522
|
|
|
$
|
—
|
|
|
$
|
1,730
|
|
We expect to fully execute our restructuring initiatives and programs over the next 12 to 24 months and we may incur future additional restructuring charges associated with these plans.
NOTE 5 — GOODWILL
The Company’s goodwill balance and changes in the carrying amount of goodwill by segment are as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Windows
|
|
Siding
|
|
Commercial
|
|
Total
|
Balance, December 31, 2019
|
$
|
714,023
|
|
|
$
|
807,280
|
|
|
$
|
148,291
|
|
|
$
|
1,669,594
|
|
Goodwill recognized from acquisition
|
—
|
|
|
12,539
|
|
|
—
|
|
|
12,539
|
|
Impairment(1)
|
(320,990)
|
|
|
(176,774)
|
|
|
(5,407)
|
|
|
(503,171)
|
|
Currency translation
|
3,991
|
|
|
10,000
|
|
|
—
|
|
|
13,991
|
|
Purchase accounting adjustments from prior year acquisitions
|
—
|
|
|
1,776
|
|
|
—
|
|
|
1,776
|
|
Balance, December 31, 2020
|
$
|
397,024
|
|
|
$
|
654,821
|
|
|
$
|
142,884
|
|
|
$
|
1,194,729
|
|
Goodwill recognized from acquisitions
|
252,497
|
|
|
122
|
|
|
—
|
|
|
252,619
|
|
Divestiture
|
—
|
|
|
—
|
|
|
(121,464)
|
|
|
(121,464)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Currency translation
|
303
|
|
|
224
|
|
|
—
|
|
|
527
|
|
|
|
|
|
|
|
|
|
Balance, October 2, 2021
|
$
|
649,824
|
|
|
$
|
655,167
|
|
|
$
|
21,420
|
|
|
$
|
1,326,411
|
|
(1)Goodwill impairment charges occurred during the quarter ended April 4, 2020 as a result of a decline in the Company’s market valuation and near-term economic uncertainties related to the COVID-19 pandemic.
NOTE 6 — INVENTORIES
The components of inventory are as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2, 2021
|
|
December 31, 2020
|
Raw materials
|
$
|
373,034
|
|
|
$
|
241,353
|
|
Work in process and finished goods
|
241,539
|
|
|
190,584
|
|
Total inventory
|
$
|
614,573
|
|
|
$
|
431,937
|
|
As of October 2, 2021, the Company had inventory purchase commitments of $24.9 million.
NOTE 7 — INTANGIBLES
The table that follows presents the major components of intangible assets as of October 2, 2021 and December 31, 2020 (in thousands). Intangible assets that are fully amortized have been removed from the disclosures.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Range of Life (Years)
|
|
Weighted Average Amortization Period (Years)
|
Cost
|
|
Accumulated Amortization
|
|
Net Carrying Value
|
As of October 2, 2021
|
|
|
|
|
|
|
|
|
|
|
Amortized intangible assets:
|
|
|
|
|
|
|
|
|
|
|
Trademarks/Trade names/Other
|
3
|
–
|
15
|
|
7
|
$
|
233,067
|
|
|
$
|
(69,885)
|
|
|
$
|
163,182
|
|
Customer lists and relationships
|
7
|
–
|
20
|
|
9
|
1,716,511
|
|
|
(441,654)
|
|
|
1,274,857
|
|
Total intangible assets
|
|
|
|
|
9
|
$
|
1,949,578
|
|
|
$
|
(511,539)
|
|
|
$
|
1,438,039
|
|
|
As of December 31, 2020
|
|
|
|
|
|
|
|
|
|
|
Amortized intangible assets:
|
|
|
|
|
|
|
|
|
|
|
Trademarks/Trade names/Other
|
5
|
–
|
15
|
|
8
|
$
|
248,155
|
|
|
$
|
(51,722)
|
|
|
$
|
196,433
|
|
Customer lists and relationships
|
7
|
–
|
20
|
|
9
|
1,758,611
|
|
|
(370,440)
|
|
|
1,388,171
|
|
Total intangible assets
|
|
|
|
|
9
|
$
|
2,006,766
|
|
|
$
|
(422,162)
|
|
|
$
|
1,584,604
|
|
The Company expects to recognize amortization expense over the next five fiscal years as follows (in thousands):
|
|
|
|
|
|
2021 (excluding the nine months ended October 2, 2021)
|
$
|
45,517
|
|
2022
|
181,916
|
|
2023
|
181,904
|
|
2024
|
181,246
|
|
2025
|
181,136
|
|
NOTE 8 — ASSETS AND LIABILITIES HELD FOR SALE AND DIVESTITURES
On August 9, 2021, the Company completed the sale of its IMP business for cash proceeds of $1.0 billion. On August 18, 2021, the Company completed the sale of its DBCI business for cash proceeds of $168.9 million. The IMP and DBCI businesses were within the Company’s Commercial segment and their assets and liabilities were presented as held for sale as of July 3, 2021. For the three and nine months ended October 2, 2021, the Company recognized a pre-tax gain of $679.8 million for the IMP divestiture and $151.5 million for the DBCI divestiture, which are included in gain on divestitures in the consolidated statements of operations. As part of the consideration received for the sale of the IMP business, we entered into a short-term agreement to supply steel to Nucor for the IMP business and deferred approximately $15.5 million, which was recorded in other accrued expenses on the consolidated balance sheet, for the estimated fair value of this agreement (representing a Level 3 fair value measurement). The deferred revenue will be amortized into net sales on a straight-line basis over the term of the agreement, which terminates in December 2021. For the three and nine months ended October 2, 2021, we amortized $6.2 million to net sales related to this agreement. For the three and nine months ended October 2, 2021, the Company incurred $17.9 million and $21.3 million, respectively, of divestiture-related costs, which are recorded in strategic development and acquisition related costs in the Company’s consolidated statements of operations. The divested businesses did not represent strategic shifts that have a major effect on our operations and financial results, so they were not presented as discontinued operations.
The total carrying value of assets held for sale was $3.9 million and $4.6 million as of October 2, 2021 and December 31, 2020, respectively. Assets held for sale at October 2, 2021 are actively marketed for sale. In determining the fair value of the real property assets less cost to sell, we consider factors including current sales prices for comparable assets in the area, recent market analysis studies, appraisals and any recent legitimate offers. If the estimated fair value less cost to sell of an asset is less than its current carrying value, the asset is written down to its estimated fair value less cost to sell. During the nine months ended October 2, 2021, the Company completed the sale of certain real property assets resulting in approximately $4.6 million in net proceeds and immaterial losses from the transactions.
Our assumptions about property sales prices require significant judgment because the current market is highly sensitive to changes in economic conditions. We determined the estimated fair values of real property assets held for sale based on current market conditions and assumptions made by management, which may differ from actual results and may result in impairments if market conditions deteriorate.
NOTE 9 — LEASES
The Company leases certain manufacturing, warehouse and distribution locations, vehicles and equipment, including fleet vehicles. Many of these leases have options to terminate prior to or extend beyond the end of the term. The exercise of the majority of lease renewal options is at the Company’s sole discretion. Some lease agreements have variable payments, the majority of which are real estate agreements in which future increases in rent are based on an index. Our lease agreements do not contain any material residual value guarantees or material restrictive covenants. The Company accounts for lease and non-lease components as a single lease component for all leases other than leases of durable tooling. The Company excludes leases with an initial term of 12 months or less from the consolidated balance sheets and recognizes related lease payments in the consolidated statements of operations on a straight-line basis over the lease term.
Operating lease liabilities are recognized based on the present value of the future minimum lease payments over the reasonably expected holding period at the commencement date of the leases. Few of the Company’s lease contracts provide a readily determinable implicit rate. As such, an estimated incremental borrowing rate (“IBR”) is utilized, based on information available at the inception of the lease. The incremental borrowing rate represents an estimate of the interest rate we would incur at lease commencement to borrow an amount equal to the lease payments on a collateralized basis over the term of the lease.
Accounting for leases requires judgment, including determining whether a contract contains a lease, the incremental borrowing rates to utilize for leases without a stated implicit rate, the reasonably certain holding period for a leased asset, and the allocation of consideration to lease and non-lease components. The allocation of the lease and non-lease components for durable tooling is based on the Company’s best estimate of standalone price.
Weighted average information about the Company’s lease portfolio as of October 2, 2021 was as follows:
|
|
|
|
|
|
Weighted-average remaining lease term
|
5.9 years
|
Weighted-average IBR
|
5.82
|
%
|
Operating lease costs were as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Operating lease costs
|
|
|
|
|
|
|
|
Fixed lease costs
|
$
|
26,117
|
|
|
$
|
21,220
|
|
|
$
|
79,342
|
|
|
$
|
78,183
|
|
Variable lease costs(1)
|
29,942
|
|
|
19,013
|
|
|
82,730
|
|
|
54,188
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1)Includes short-term lease costs, which are immaterial.
Cash and non-cash activities were as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Cash paid for amounts included in the measurement of lease liabilities:
|
|
|
|
|
|
|
|
Operating cash flows for operating leases
|
$
|
24,994
|
|
|
$
|
24,853
|
|
|
$
|
74,734
|
|
|
$
|
80,241
|
|
|
|
|
|
|
|
|
|
Right-of-use assets obtained in exchange for new operating lease liabilities
|
$
|
23,267
|
|
|
$
|
2,070
|
|
|
$
|
40,782
|
|
|
$
|
18,940
|
|
Future minimum lease payments under non-cancelable leases as of October 2, 2021 are as follows (in thousands):
|
|
|
|
|
|
|
Operating Leases
|
2021 (excluding the nine months ended October 2, 2021)
|
$
|
17,972
|
|
2022
|
81,817
|
|
2023
|
56,245
|
|
2024
|
43,479
|
|
2025
|
36,384
|
|
Thereafter
|
98,707
|
|
Total future minimum lease payments
|
334,604
|
|
Less: interest
|
54,051
|
|
Present value of future minimum lease payments
|
$
|
280,553
|
|
|
|
As of October 2, 2021
|
|
Current portion of lease liabilities
|
72,983
|
|
Long-term portion of lease liabilities
|
207,570
|
|
Total
|
$
|
280,553
|
|
NOTE 10 — SHARE-BASED COMPENSATION
Our 2003 Long-Term Stock Incentive Plan, as amended (the “2003 Incentive Plan”), is an equity-based compensation plan that allows us to grant a variety of types of awards, including stock options, restricted stock awards, stock appreciation rights, cash awards, phantom stock awards, restricted stock unit awards (“RSUs”) and long-term incentive awards with performance conditions (“performance share units” or “PSUs”). Awards are generally granted once per year, with the amounts and types of awards determined by the Compensation Committee of our Board of Directors (the “Committee”). In connection with the Merger (as defined herein) with Ply Gem Parent, LLC (“Ply Gem”), on November 16, 2018, awards were granted to certain senior executives and key employees (the “Founders Awards”), which included stock options, RSUs, and PSUs. A portion of the Founders Awards was not granted under the 2003 Incentive Plan but was instead granted pursuant to a separate equity-based compensation plan, the Long-Term Incentive Plan. These Founders Awards were subject to award agreements with the same terms and provisions as awards of the same type granted under the 2003 Incentive Plan.
As of October 2, 2021, and for all periods presented, the Founders Awards and our share-based awards granted under the 2003 Incentive Plan have consisted of RSUs, PSUs and stock options, none of which can be settled through cash payments. Both our stock options and restricted stock awards are subject only to vesting requirements based on continued employment through the end of a specified time period and typically vest in annual increments over three to five years or earlier upon death, disability or a change in control. As a general rule, stock option awards expire on the earlier of (i) 10 years from the date of grant, (ii) 60 days after termination of employment or service for a reason other than death, disability or retirement, or (iii) 180 days after death, disability or retirement. Awards are non-transferable except by disposition on death or to certain family members, trusts and other family entities as the Committee may approve.
Our time-based restricted stock awards are typically subject to graded vesting over a service period, which is three to five years. Our performance-based and market-based restricted stock awards are typically subject to cliff vesting at the end of the service period, which is typically three years. Our share-based compensation arrangements are equity classified and we recognize compensation cost for these awards on a straight-line basis over the requisite service period for each award grant. In the case of performance-based awards, expense is recognized based upon management’s assessment of the probability that such
performance conditions will be achieved. Certain of our awards provide for accelerated vesting upon a change of control or upon termination without cause or for good reason.
Vesting of the PSUs granted as part of the Founders Awards is contingent upon the achievement of synergies captured from the Merger and continued employment. Based on achieved synergies during the period comprising the two fiscal years ended December 31, 2020, the Founders Awards will vest at 200% of target amounts, subject to continuing employment through the requisite service period ending on November 16, 2021. Vesting of the PSUs granted under the 2003 Incentive Plan during the nine months ended October 2, 2021 and October 3, 2020 are contingent upon achievement of a cumulative three-year EBITDA growth target with an additional modifier based on total shareholder return. The grant-date fair values of the PSUs granted during the nine months ended October 2, 2021 and October 3, 2020 were determined by Monte Carlo simulations.
Stock option awards
During the nine months ended October 2, 2021 and October 3, 2020, we granted 0.8 million and 1.1 million stock options, respectively. The average grant date fair value of options granted during the nine months ended October 2, 2021 and October 3, 2020 was $7.38 and $2.13 per share, respectively. There were 0.2 million options with an intrinsic value of $0.7 million exercised during the nine months ended October 2, 2021 and cash received from the options exercised was $1.6 million. No options were exercised during the nine months ended October 3, 2020.
Restricted stock units and performance share units
Annual awards to our key employees generally have a three-year performance period. The fair value of RSUs awarded is based on the Company’s stock price as of the date of grant. During the nine months ended October 2, 2021, we granted RSUs to key employees with a fair value of $18.0 million representing approximately 1.2 million shares. During the nine months ended October 3, 2020, we granted RSUs to key employees with a fair value of $7.0 million, representing 1.4 million shares. During the nine months ended October 2, 2021 and October 3, 2020, we granted PSUs with a total fair value of approximately $28.0 million and $5.6 million, respectively, to key employees.
Share-based compensation expense
During the three and nine months ended October 2, 2021, we recorded share-based compensation expense for all awards of $8.4 million and $16.9 million, respectively. During the three and nine months ended October 3, 2020, we recorded share-based compensation expense for all awards of $4.0 million and $12.6 million, respectively.
NOTE 11 — EARNINGS PER COMMON SHARE
Basic earnings per common share is computed by dividing net income allocated to common shares by the weighted average number of common shares outstanding. Diluted earnings per common share, if applicable, considers the dilutive effect of common stock equivalents. The reconciliation of the numerator and denominator used for the computation of basic and diluted earnings per common share is as follows (in thousands, except per share data):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Numerator for Basic and Diluted Earnings Per Common Share
|
|
|
|
|
|
|
|
Net income (loss) applicable to common shares
|
$
|
612,155
|
|
|
$
|
30,028
|
|
|
$
|
619,970
|
|
|
$
|
(484,658)
|
|
Denominator for Basic and Diluted Earnings Per Common Share
|
|
|
|
|
|
|
|
Weighted average basic number of common shares outstanding
|
126,159
|
|
|
125,100
|
|
|
125,840
|
|
|
125,655
|
|
Common stock equivalents:
|
|
|
|
|
|
|
|
Employee stock options
|
920
|
|
|
189
|
|
|
762
|
|
|
—
|
|
PSUs and Performance Share Awards
|
—
|
|
|
—
|
|
|
—
|
|
|
—
|
|
Weighted average diluted number of common shares outstanding
|
127,079
|
|
|
125,289
|
|
|
126,602
|
|
|
125,655
|
|
|
|
|
|
|
|
|
|
Basic income (loss) per common share
|
$
|
4.85
|
|
|
$
|
0.24
|
|
|
$
|
4.93
|
|
|
$
|
(3.86)
|
|
Diluted income (loss) per common share
|
$
|
4.82
|
|
|
$
|
0.24
|
|
|
$
|
4.90
|
|
|
$
|
(3.86)
|
|
|
|
|
|
|
|
|
|
Incentive Plan securities excluded from dilution(1)
|
160
|
|
|
2,146
|
|
|
176
|
|
|
3,338
|
|
(1)Represents securities not included in the computation of diluted earnings per common share because their effect would have been anti-dilutive.
We calculate earnings per share using the “two-class” method, whereby unvested share-based payment awards that contain nonforfeitable rights to dividends or dividend equivalents are “participating securities” and, therefore, these participating securities are treated as a separate class in computing earnings per share. The calculation of earnings per share presented here excludes the income attributable to unvested restricted stock units from the numerator and excludes the dilutive impact of those shares from the denominator. Awards subject to the achievement of performance conditions or market conditions for which such conditions had been met at the end of any of the fiscal periods presented are included in the computation of diluted earnings per common share if their effect was dilutive.
NOTE 12 — WARRANTY
The Company offers a number of warranties associated with the products it sells. The specific terms and conditions of these warranties vary depending on the product sold. The Company’s warranty liabilities are undiscounted and adjusted for inflation based on third party actuarial estimates. Factors that affect the Company’s warranty liabilities include the number of units sold, historical and anticipated rates of warranty claims, cost per claim and new product introduction. Warranties are normally limited to replacement or service of defective components for the original customer. Some warranties are transferable to subsequent owners and are generally limited to ten years from the date of manufacture or require pro-rata payments from the customer. A provision for estimated warranty costs is recorded based on historical experience and the Company periodically adjusts these provisions to reflect actual experience. Warranty costs are included within cost of goods sold. The Company assesses the adequacy of the recorded warranty claims and adjusts the amounts as necessary. Separately, upon the sale of a weathertightness warranty in the Commercial segment, the Company records the resulting revenue as deferred revenue, which is included in other accrued expenses and other long-term liabilities on the consolidated balance sheets depending on when the revenues are expected to be recognized.
The following table represents the rollforward of our accrued warranty obligation and deferred warranty revenue activity for the nine months ended October 2, 2021 and October 3, 2020 (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended
|
|
October 2, 2021
|
|
October 3, 2020
|
Beginning balance
|
$
|
216,230
|
|
|
$
|
216,173
|
|
Acquisitions
|
6,464
|
|
|
109
|
|
Divestiture
|
(2,245)
|
|
|
—
|
|
Warranties sold
|
1,597
|
|
|
1,885
|
|
Revenue recognized
|
(2,043)
|
|
|
(2,054)
|
|
Expense
|
22,856
|
|
|
23,257
|
|
Settlements
|
(23,978)
|
|
|
(22,645)
|
|
Ending balance
|
218,881
|
|
|
216,725
|
|
Less: current portion
|
29,523
|
|
|
27,201
|
|
Total warranty, less current portion
|
$
|
189,358
|
|
|
$
|
189,524
|
|
The current portion of the warranty liabilities is recorded within other accrued expenses and the long-term portion of the warranty liabilities is recorded within other long-term liabilities in the Company’s consolidated balance sheets.
NOTE 13 — DEFINED BENEFIT PLANS
RCC Pension Plan — With the acquisition of Robertson-Ceco II Corporation (“RCC”) on April 7, 2006, we assumed a defined benefit plan (the “RCC Pension Plan”). Benefits under the RCC Pension Plan are primarily based on years of service and the employee’s compensation. The RCC Pension Plan is frozen and, therefore, employees do not accrue additional service benefits. Plan assets of the RCC Pension Plan are invested in broadly diversified portfolios of government obligations, mutual funds, stocks, bonds, fixed income securities and master limited partnerships.
Coil Coating Benefit Plans — On January 16, 2015, we assumed noncontributory defined benefit plans covering certain hourly employees (the “Coil Coating Benefit Plans”) and which are closed to new participants. Benefits under the Coil Coating Benefit Plans are calculated based on fixed amounts for each year of service rendered, although benefits accruals for one of the plans previously ceased. Plan assets of the Coil Coating Benefit Plans are invested in fixed income funds. The Company also sponsors postretirement medical and life insurance plans that cover certain of its employees and their spouses (the “OPEB Plans”). Currently, the Company’s policy is to fund the Coil Coating Benefit Plans as required by minimum funding standards of the Internal Revenue Code.
Ply Gem Pension Plans — As a result of the Merger on November 16, 2018, we assumed the Ply Gem Group Pension Plan (the “Ply Gem Plan”) and the MW Manufacturers, Inc Retirement Plan (the “MW Plan”). The Ply Gem Plan was frozen during 1998, and no further increases in benefits for participants may occur as a result of increases in service years or compensation. The MW Plan was frozen for salaried participants during 2004 and non-salaried participants during 2005. No additional participants may enter the plan, but increases in benefits for participants as a result of increase in service years or compensation will occur.
We refer to the RCC Pension Plan, the Coil Coating Benefit Plans, the Ply Gem Plan and the MW Plan collectively as the “Defined Benefit Plans” in this Note.
The following tables set forth the components of the net periodic benefit cost, before tax for the periods indicated (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Defined Benefit Plans
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Service cost
|
$
|
14
|
|
|
$
|
11
|
|
|
$
|
41
|
|
|
$
|
34
|
|
Interest cost
|
635
|
|
|
802
|
|
|
1,906
|
|
|
2,405
|
|
Expected return on assets
|
(1,360)
|
|
|
(1,398)
|
|
|
(4,079)
|
|
|
(4,193)
|
|
Amortization of prior service cost
|
17
|
|
|
16
|
|
|
49
|
|
|
47
|
|
Amortization of net actuarial loss
|
104
|
|
|
753
|
|
|
312
|
|
|
2,256
|
|
Net periodic benefit (income) cost
|
$
|
(590)
|
|
|
$
|
184
|
|
|
$
|
(1,771)
|
|
|
$
|
549
|
|
|
|
|
|
|
|
|
|
|
OPEB Plans
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Service cost
|
$
|
4
|
|
|
$
|
4
|
|
|
$
|
13
|
|
|
$
|
13
|
|
Interest cost
|
44
|
|
|
59
|
|
|
133
|
|
|
178
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of net actuarial loss
|
18
|
|
|
27
|
|
|
53
|
|
|
81
|
|
Net periodic benefit cost
|
$
|
66
|
|
|
$
|
90
|
|
|
$
|
199
|
|
|
$
|
272
|
|
We expect to contribute $3.2 million to the Defined Benefit Plans and $0.7 million to OPEB Plans in the year ending December 31, 2021. Our policy is to fund the Coil Coating Benefit Plans as required by minimum funding standards of the Internal Revenue Code. The contributions to the OPEB Plans by retirees vary from none to 25% of the total premiums paid.
NOTE 14 — LONG-TERM DEBT
Debt is comprised of the following (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2,
2021
|
|
December 31,
2020
|
|
|
|
|
Term loan facility due April 2028
|
$
|
2,587,000
|
|
|
$
|
2,497,967
|
|
|
|
|
|
8.00% senior notes due April 2026
|
—
|
|
|
645,000
|
|
6.125% senior notes due January 2029
|
500,000
|
|
|
500,000
|
|
Less: unamortized discounts and unamortized deferred financing costs(1)
|
(45,205)
|
|
|
(53,938)
|
|
Total long-term debt, net of unamortized discounts and unamortized deferred financing costs
|
3,041,795
|
|
|
3,589,029
|
|
Less: current portion of long-term debt
|
26,000
|
|
|
25,600
|
|
Total long-term debt, less current portion
|
$
|
3,015,795
|
|
|
$
|
3,563,429
|
|
(1)Includes the unamortized discounts and unamortized deferred financing costs associated with the term loan facility, the 8.00% senior notes due April 2026 (included in December 31, 2020 balance only as the notes were redeemed in full in April 2021), and the 6.125% senior notes due January 2029. The unamortized deferred financing costs associated with the asset-based and revolving credit facilities of $1.4 million and $1.7 million as of October 2, 2021 and December 31, 2020, respectively, are classified in other assets on the consolidated balance sheets.
Term Loan Facility due April 2028 and Cash Flow Revolver
On April 12, 2018, Ply Gem Midco entered into a Cash Flow Agreement (the "Current Cash Flow Credit Agreement"), which provides for (i) a term loan facility (the “Existing Term Loan Facility”) in an original aggregate principal amount of $1,755.0 million, issued with a discount of 0.5%, and (ii) a cash flow-based revolving credit facility (the “Existing Cash Flow Revolver” and together with the Existing Term Loan Facility, the “Existing Cash Flow Facilities”) of up to $115.0 million.
On November 16, 2018, the Company entered into an incremental term loan facility in connection with the Merger, which increased the aggregate principal amount of the Existing Term Loan Facility by $805.0 million. The proceeds of this incremental term loan facility were used to, among other things, (a) finance the Merger and to pay certain fees, premiums and expenses incurred in connection therewith, (b) repay in full amounts outstanding under the Pre-merger Term Loan Credit Agreement and the Pre-merger ABL Credit Agreement and (c) repay $325.0 million of borrowings outstanding under the ABL Facility. On November 16, 2018, in connection with the consummation of the Merger, NCI and Ply Gem Midco entered into a joinder agreement with respect to the Existing Cash Flow Facilities, and the Company became the Borrower (as defined in the Current Cash Flow Credit Agreement) under the Existing Cash Flow Facilities.
On April 15, 2021, the Company entered into a Second Amendment to the Current Cash Flow Credit Agreement (the “Second Amendment"), among the Company, the several banks and other financial institutions party thereto (the "Cash Flow Lenders") and JPMorgan Chase Bank, N.A., as administrative agent and collateral agent (the “Cash Flow Agent”), which amended the Current Cash Flow Credit Agreement to, among other things:
•Terminate $92.0 million of commitments by Cash Flow Lenders under the Company’s cash flow-based revolving credit facility of up to $115.0 million, maturing on April 12, 2023 (the “Existing Cash Flow Revolver”; and
•Replace such commitments with $92.0 million of extended cash flow-based revolving commitments, maturing on April 12, 2026 (the “Extended Cash Flow Revolver” and together with the Existing Cash Flow Revolver, the “ Current Cash Flow Revolver”).
On April 15, 2021, the Company entered into (i) a Third Amendment to Current Cash Flow Credit Agreement (the “Third Amendment”), among the Company, the subsidiary guarantors parties thereto, the Cash Flow Lenders party thereto and the Cash Flow Agent and (ii) an Increase Supplement (the “Increase Supplement”), between the Company and JPMorgan Chase Bank, N.A., as the increasing lender. The Third Amendment amended the Current Cash Flow Credit Agreement to, among other things, refinance the Existing Term Loan Facility in an original aggregate principal amount of $1,755.0 million with Tranche B Term Loans in an aggregate principal amount of approximately $2,491.6 million, maturing on April 12, 2028. The Increase Supplement supplemented the Current Cash Flow Credit Agreement to, among other things, increase the aggregate principal amount of the Tranche B Term Loan Facility by approximately $108.4 million (the “Incremental Tranche B Term Loans”), for a total principal amount of $2,600.0 million (the “Current Term Loan Facility” and together with the Current Cash Flow Revolver, the “Current Cash Flow Facilities”). Proceeds of the Incremental Tranche B Term Loans were used, together with cash on hand, (i) for the redemption of all of the 8.00% Senior Notes (as defined below) (the “Senior Notes Redemption”) and (ii) to pay any fees and expenses incurred in connection with the extension and refinancing of the Company’s senior credit facilities and the Senior Notes Redemption.
In connection with the Third Amendment and the Increase Supplement to the Current Cash Flow Credit Agreement, the Company incurred $24.8 million in financing costs of which $13.2 million was deferred and are being amortized using the effective interest method.
The Current Term Loan Facility amortizes in nominal quarterly one installments equal to one percent of the aggregate initial principal amount thereof per annum, with the remaining balance payable upon final maturity. The Current Term Loan Facility bears annual interest at a floating rate measured by reference to, at the Company’s option, either (i) an adjusted LIBOR rate (subject to a floor of 0.50%) plus an applicable margin of 3.25% per annum or (ii) an alternate base rate plus an applicable margin of 2.25% per annum. At October 2, 2021, the interest rates on the Current Term Loan Facility were as follows:
|
|
|
|
|
|
|
October 2, 2021
|
Interest rate
|
3.75
|
%
|
Effective interest rate
|
4.02
|
%
|
The Company entered into certain interest rate swap agreements in 2019 and 2021 to effectively convert a portion of its variable rate debt to fixed. See Note 15 — Derivatives.
Loans outstanding under the Current Cash Flow Revolver bear annual interest at a floating rate measured by reference to, at the Company’s option, either (i) an adjusted LIBOR rate (subject to a floor of 0.00%) plus an applicable margin ranging from 2.50% to 3.00% per annum depending on the Company’s secured leverage ratio or (ii) an alternate base rate plus an applicable margin ranging from 1.50% to 2.00% per annum depending on the Company’s secured leverage ratio. There are no amortization payments under the Current Cash Flow Revolver. Additionally, unused commitments under the Current Cash Flow Revolver are subject to a fee ranging from 0.25% to 0.50% per annum depending on the Company’s secured leverage ratio.
Both the Current Term Loan Facility and Current Cash Flow Revolver may be prepaid at the Company’s option at any time without premium or penalty (other than customary breakage costs), subject to minimum principal amount requirements.
Subject to certain exceptions, the Current Term Loan Facility is subject to mandatory prepayments in an amount equal to:
•the net cash proceeds of (1) certain asset sales, (2) certain debt offerings and (3) certain insurance recovery and condemnation events; and
•50% of annual excess cash flow (as defined in the Current Cash Flow Credit Agreement), subject to reduction to 25% and 0% if specified secured leverage ratio targets are met to the extent that the amount of such excess cash flow exceeds $10.0 million. No payments were required in 2021 under the fiscal year 2020 excess cash flow calculation.
The obligations under the Current Cash Flow Credit Agreement are guaranteed by each direct and indirect wholly-owned U.S. restricted subsidiary of the Company, subject to certain exceptions, and are secured by:
•a perfected security interest in substantially all tangible and intangible assets of the Company and each subsidiary guarantor (other than ABL Priority Collateral (as defined below)), including the capital stock of each direct material wholly-owned U.S. restricted subsidiary owned by the Company and each subsidiary guarantor, and 65% of the capital stock of any non-U.S. subsidiary held directly by the Company or any subsidiary guarantor, subject to certain exceptions (the “Cash Flow Priority Collateral”), which security interest will be senior to the security interest in the foregoing assets securing the Current ABL Facility; and
•a perfected security interest in the ABL Priority Collateral, which security interest will be junior to the security interest in the ABL Priority Collateral securing the Current ABL Facility.
The Current Cash Flow Revolver includes a financial covenant set at a maximum secured leverage ratio of 7.75:1.00, which will apply if the outstanding amount of loans and drawings under letters of credit which have not then been reimbursed exceeds a specified threshold at the end of any fiscal quarter.
ABL Facility due April 2026
On April 12, 2018, Ply Gem Midco entered into an ABL Credit Agreement (the "Current ABL Credit Agreement"), which provides for an asset-based revolving credit facility (the “Existing ABL Facility”) of up to $360.0 million, consisting of (i) $285.0 million available to U.S. borrowers (subject to U.S. borrowing base availability) (the “ABL U.S. Facility”) and (ii) $75.0 million available to both U.S. borrowers and Canadian borrowers (subject to U.S. borrowing base and Canadian borrowing base availability) (the “ABL Canadian Facility”). The Company and, at their option, certain of their subsidiaries are the borrowers under the Existing ABL Facility.
On October 15, 2018, Ply Gem Midco entered into an incremental asset-based revolving credit facility of $36.0 million, which upsized the Existing ABL Facility to $396.0 million in the aggregate, and with (x) the ABL U.S. Facility being increased from $285.0 million to $313.5 million and (y) the ABL Canadian Facility being increased from $75.0 million to $82.5 million.
On November 16, 2018, Ply Gem Midco entered into an incremental asset-based revolving credit facility of $215.0 million in connection with the Merger, which upsized the Existing ABL Facility to $611.0 million in the aggregate, and with (x) the ABL U.S. Facility being increased from $313.5 million to approximately $483.7 million and (y) the ABL Canadian Facility being increased from $82.5 million to approximately $127.3 million. On November 16, 2018, in connection with the consummation of the Merger, the Company and Ply Gem Midco entered into a joinder agreement with respect to the Existing ABL Facility, and the Company became the Parent Borrower (as defined in the ABL Credit Agreement) under the Existing ABL Facility.
On April 15, 2021, the Company entered into Amendment No. 6 to the Current ABL Credit Agreement, by and among the Company, the subsidiary borrowers party thereto, the several banks and financial institutions party thereto and UBS AG, Stamford Branch, as administrative agent and collateral agent, which amended the ABL Credit Agreement in order to, among other things:
•Terminate the existing revolving commitments of each of the Extending ABL Credit Lenders (as defined in therein), originally maturing on April 12, 2023 (the “Existing ABL Commitments”); and
•Replace the Existing ABL Commitments with an extended revolving commitment of $611.0 million, maturing on April 12, 2026 (the “Current ABL Facility”).
Borrowing availability under the Current ABL Facility is determined by a monthly borrowing base collateral calculation that is based on specified percentages of the value of eligible inventory, eligible accounts receivable and eligible credit card receivables, less certain reserves and subject to certain other adjustments as set forth in the Current ABL Credit Agreement. Availability is reduced by issuance of letters of credit as well as any borrowings. As of October 2, 2021, the Company had the following in relation to the Current ABL Facility (in thousands):
|
|
|
|
|
|
|
October 2, 2021
|
Excess availability
|
$
|
564,442
|
|
Revolving loans outstanding
|
—
|
|
Letters of credit outstanding
|
40,925
|
|
Loans outstanding under the Current ABL Facility bear interest at a floating rate measured by reference to, at the Company’s option, either (i) an adjusted LIBOR rate (subject to a LIBOR floor of 0.00%) plus an applicable margin ranging from 1.25% to 1.75% per annum depending on the average daily excess availability under the Current ABL Facility or (ii) an alternate base rate plus an applicable margin ranging from 0.25% to 0.75% per annum depending on the average daily excess availability under the ABL Facility. Additionally, unused commitments under the ABL Facility are subject to a 0.25% per annum fee.
The obligations under the Current ABL Credit Agreement are guaranteed by each direct and indirect wholly-owned U.S. restricted subsidiary of the Company, subject to certain exceptions, and are secured by:
•a perfected security interest in all present and after-acquired inventory, accounts receivable, deposit accounts, securities accounts, and any cash or other assets in such accounts and other related assets owned by the Company and the U.S. subsidiary guarantors and the proceeds of any of the foregoing, except to the extent such proceeds constitute Cash Flow Priority Collateral, and subject to certain exceptions (the “ABL Priority Collateral”), which security interest is senior to the security interest in the foregoing assets securing the Current Cash Flow Facilities; and
•a perfected security interest in the Cash Flow Priority Collateral, which security interest will be junior to the security interest in the Cash Flow Collateral securing the Current Cash Flow Facilities.
Additionally, the obligations of the Canadian borrowers under the Current ABL Credit Agreement are guaranteed by each direct and indirect wholly-owned Canadian restricted subsidiary of the Canadian borrowers, subject to certain exceptions, and are secured by substantially all assets of the Canadian borrowers and the Canadian subsidiary guarantors, subject to certain exceptions.
The Current ABL Credit Agreement includes a minimum fixed charge coverage ratio of 1.00:1.00, which is tested only when specified availability is less than 10.0% of the lesser of (x) the then applicable borrowing base and (y) the then aggregate effective commitments under the Current ABL Facility, and continuing until such time as specified availability has been in excess of such threshold for a period of 20 consecutive calendar days.
6.125% Senior Notes due January 2029
On September 24, 2020, the Company issued $500.0 million in aggregate principal amount of 6.125% Senior Notes due January 2029 (“the 6.125% Senior Notes”). Proceeds from the 6.125% Senior Notes were used to repay outstanding amounts under the Company’s Current ABL Facility and Current Cash Flow Revolver. The 6.125% Senior Notes bear interest at 6.125% per annum and will mature on January 15, 2029. Interest is payable semi-annually in arrears on January 15 and July 15 commencing on January 15, 2021. The effective interest rate for the 6.125% Senior Notes was 6.33% as of October 2, 2021, after considering each of the different interest expense components of this instrument, including the coupon payment and the deferred debt issuance costs.
The 6.125% Senior Notes are guaranteed on a senior unsecured basis by each of the Company’s existing and future wholly-owned domestic subsidiaries that guarantee the Company’s obligations under the Current Cash Flow Facilities or the Current ABL Facility (including by reason of being a borrower under the Current ABL Facility on a joint and several basis with the Company or a subsidiary guarantor). The 6.125% Senior Notes are unsecured senior indebtedness and are effectively subordinated to all of the Company’s existing and future senior secured indebtedness, including indebtedness under the Current Term Loan Facility, Current Cash Flow Revolver and Current ABL Facility, and are senior in right of payment to future subordinated indebtedness of the Company.
The Company may redeem the 6.125% Senior Notes in whole or in part at any time as set forth below:
•prior to September 15, 2023, at a price equal to 100% of the principal amount thereof, plus accrued and unpaid interest, if any, to but not including the redemption date, plus the applicable make-whole premium;
•prior to September 15, 2023, up to 40% of the aggregate principal amount with the proceeds of certain equity offerings at a redemption price of 106.125% plus accrued and unpaid interest, if any, to but not including the redemption date;
•on or after September 15, 2023 and prior to September 15, 2024, at a price equal to 103.063% of the principal amount thereof, plus accrued and unpaid interest, if any, to but not including the redemption date;
•on or after September 15, 2024 and prior to September 15, 2025, at a price equal to 101.531% of the principal amount thereof, plus accrued and unpaid interest, if any, to but not including the redemption date; and
•on or after September 15, 2025, at a price equal to 100.000% of the principal amount thereof, plus accrued and unpaid interest, if any, to but not including the redemption date.
Redemption of 8.00% Senior Notes
On April 15, 2021, the Company redeemed the outstanding $645.0 million aggregate principal amount of the 8.00% Senior Notes due April 2026 (the “8.00% Senior Notes”) for $670.8 million using cash on hand and proceeds from the Incremental Tranche B Term Loans. The redemption resulted in a pre-tax loss on extinguishment of debt of $41.9 million during the nine months ended October 2, 2021, comprising a make-whole premium of $25.8 million and a write-off of $16.1 million in unamortized deferred financing costs.
Debt Covenants
The Company’s debt agreements contain a number of covenants that, among other things, limit or restrict the ability of the Company and its subsidiaries to incur additional indebtedness; make dividends and other restricted payments; incur additional liens; consolidate, merge, sell or otherwise dispose of all or substantially all assets; make investments; transfer or sell assets; enter into restrictive agreements; change the nature of the business; and enter into certain transactions with affiliates. As of October 2, 2021, the Company was in compliance with all covenants that were in effect on such date.
NOTE 15 — DERIVATIVES
We utilize derivative instruments, including interest rate swap agreements and foreign currency hedging contracts, to manage our exposure to interest rate risk and currency fluctuations. We only hold such instruments for economic hedging purposes, not for speculative or trading purposes. Our derivative instruments are transacted only with highly rated institutions, which reduces our exposure to credit risk in the event of nonperformance.
Interest Rate Swaps
We are exposed to interest rate risk associated with fluctuations in interest rates on our floating-rate Current Term Loan Facility. The objective in using interest rate derivatives is to manage our exposure to interest rate movements. To accomplish this objective, we have entered into interest rate swap agreements as part of our interest rate risk management strategy. Interest rate swaps involve the receipt of variable amounts from a counterparty in exchange for the company making fixed-rate payments over the life of the agreements without exchange of the underlying notional amount.
On a monthly basis, we net settle with our swap counterparties for the difference between the fixed rate specified in each swap agreement and the variable rate as applied to the notional amount of the swap.
In May 2019, the Company entered into four-year interest rate swaps to mitigate variability in forecasted interest payments on $1,500.0 million of the Company’s Current Term Loan Facility. The interest rate swaps effectively converted a portion of the floating rate interest payment into a fixed rate interest payment. Three interest rate swaps each covered of notional amount of $500.0 million. The Company designated the interest rate swaps as qualifying hedging instruments and accounted for these derivatives as cash flow hedges.
As discussed in Note 14 — Long-Term Debt, the Company refinanced its Term Loan Facility. Contemporaneously with the refinancing on April 15, 2021, we completed a series of transactions to modify our interest rate swap positions as follows: (i) we de-designated all existing interest rate swaps as cash flow hedges; (ii) we terminated two existing interest rate swaps with a notional value of $500 million each; (iii) we entered into two receive-fixed interest rate swaps with a notional amount of $250 million each, which are designed to offset the terms of an existing, active interest rate swap with a notional amount of $500 million; and (iv) we entered into two pay-fixed interest rate swaps with a notional amount of $750 million each, effectively blending the liability position of our existing interest rate swap agreements into the new swaps and extending the term of our hedged position to April 2026.
The amount remaining in accumulated other comprehensive loss for the de-designated and terminated swaps as of October 2, 2021 was approximately $51.9 million and is being amortized as an increase to interest expense over the effective period of the original swap agreements.
The new receive-fixed interest rate swaps remain undesignated to economically offset the now undesignated existing, active swap. The new receive-fixed and the existing, active swaps mature on July 12, 2023. Cash settlements related to these receive-fixed interest rate swaps offset and are classified as operating activities in the consolidated statements of cash flows.
The new pay-fixed interest rate swaps also qualify as hybrid instruments in accordance with ASC 815, Derivatives and Hedging, consisting of a loan and an embedded at-market derivative that was designated as a cash flow hedge. The loan is accounted for at amortized cost over the life of the swap while the embedded at-market derivative is accounted for at fair value. The new swaps are indexed to one-month LIBOR and will be net settled on a monthly basis with the counterparty for the difference between the fixed rate of 2.0369% and 2.0340%, respectively, and the variable rate based upon one-month LIBOR (subject to a floor of 0.5%) as applied to the notional amount of the swaps. In connection with the transactions discussed above, no cash was exchanged between the Company and the counterparty. The liability of the terminated interest rate swaps as well as the inception value of the receive-fixed interest rate swap was blended into the new pay-fixed interest rate swap. The cash flows related to the portion treated as debt are classified as financing activities while the portion treated as an at-market derivative are classified as operating activities in the consolidated statements of cash flows.
The key terms of interest rate swaps are as follows (amounts in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2, 2021
|
|
December 31, 2020
|
|
|
Effective Date
|
|
Fixed Rate Paid (Received)
|
|
Notional Amount
|
|
Status
|
|
Notional Amount
|
|
Status
|
|
Maturity Date
|
Entered into May 2019:
|
|
|
|
|
|
|
|
|
|
|
|
|
July 12, 2019
|
|
2.1570
|
%
|
|
$
|
—
|
|
|
Terminated
|
|
$
|
500,000
|
|
|
Active
|
|
July 12, 2023
|
July 12, 2019
|
|
2.1560
|
%
|
|
—
|
|
|
Terminated
|
|
500,000
|
|
|
Active
|
|
July 12, 2023
|
July 12, 2019
|
|
2.1680
|
%
|
|
500,000
|
|
|
Active
|
|
500,000
|
|
|
Active
|
|
July 12, 2023
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Entered into April 2021:
|
|
|
|
|
|
|
|
|
|
|
|
|
April 15, 2021
|
|
2.0369
|
%
|
|
750,000
|
|
|
Active
|
|
|
|
|
|
April 15, 2026
|
April 15, 2021
|
|
2.0340
|
%
|
|
750,000
|
|
|
Active
|
|
|
|
|
|
April 15, 2026
|
April 15, 2021
|
|
(2.1680)
|
%
|
|
(250,000)
|
|
|
Active
|
|
|
|
|
|
July 12, 2023
|
April 15, 2021
|
|
(2.1680)
|
%
|
|
(250,000)
|
|
|
Active
|
|
|
|
|
|
July 12, 2023
|
|
|
|
|
$
|
1,500,000
|
|
|
|
|
$
|
1,500,000
|
|
|
|
|
|
Our interest rate swap agreements, excluding the portion treated as debt, are recognized at fair value in the consolidated balance sheets and are valued using pricing models that rely on market observable inputs such as yield curve data, which are classified as Level 2 inputs within the fair value hierarchy.
Foreign Currency Hedging Contracts
In December 2020, the Company entered into forward contracts to hedge approximately $66.0 million of its 2021 non-functional currency inventory purchases. These forward contracts were established to protect the Company from variability in cash flows attributable to changes in the U.S. dollar relative to the Canadian dollar. The forward contracts are highly correlated to the changes in the U.S. dollar relative to the Canadian dollar. Unrealized gains and losses on these contracts are designated as effective or ineffective. The effective portion of such gains or losses is recorded as a component of accumulated other comprehensive income or loss, while the ineffective portion of such gains or losses is recorded as a component of cost of goods sold. Future realized gains and losses in connection with each inventory purchase will be reclassified from accumulated other comprehensive income or loss to cost of goods sold. The gains and losses on the derivative contracts that are reclassified from accumulated other comprehensive income or loss to current period earnings are included in the line item in which the hedged item is recorded in the same period the forecasted transaction affects earnings.
In the second quarter of 2021, the Company entered into forward contracts to hedge approximately $20.2 million of its 2022 non-functional currency inventory purchases. Similar to the December 2020 contracts described above, these contracts were established to protect the Company from variability in cash flows attributable to changes in the U.S dollar relative to the Canadian dollar. All of the Company’s foreign currency forward contracts are designated as qualifying hedging instruments and are accounted for as cash flow hedges in accordance with ASC 815, Derivatives and Hedging.
During the three and nine months ended October 2, 2021, the Company realized a loss of approximately $0.3 million and $0.9 million, respectively, within cost of goods sold in the consolidated statements of operations based on the foreign currency forward contracts described above. The changes in fair values of derivatives that have been designated and qualify as cash flow hedges are recorded in accumulated other comprehensive income or loss and are reclassified into cost of goods sold in the same period the hedged item affects earnings. Due to the high degree of effectiveness between the hedging instruments and the underlying exposures being hedged, fluctuations in the value of the derivative instruments are generally offset by changes in the fair value or cash flows of the underlying exposures being hedged. The changes in the fair value of derivatives that do not
qualify as effective are immediately recognized in earnings. As of October 2, 2021, the Company had a hedge asset of approximately $0.2 million and a gain of approximately $0.2 million in accumulated other comprehensive loss on the consolidated balance sheets. No hedge liability or asset or deferred gain or loss in accumulated other comprehensive loss existed as of December 31, 2020 related to the forward contracts.
Fair Values of Derivatives on the Consolidated Balance Sheets
The fair values of our derivatives and their presentation on the consolidated balance sheets as of October 2, 2021 and December 31, 2020 were as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2, 2021
|
|
December 31, 2020
|
|
|
|
|
Assets
|
|
Liabilities
|
|
Assets
|
|
Liabilities
|
Derivatives not designated as hedging instruments
|
|
Financial statement line item
|
|
|
|
|
|
|
|
|
Interest rate swaps
|
|
Other assets(1)
|
|
$
|
17,140
|
|
|
$
|
—
|
|
|
$
|
—
|
|
|
$
|
—
|
|
|
|
Other long-term liabilities(2)
|
|
—
|
|
|
17,140
|
|
|
—
|
|
|
—
|
|
Total
|
|
|
|
$
|
17,140
|
|
|
$
|
17,140
|
|
|
$
|
—
|
|
|
$
|
—
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives designated as hedging instruments
|
|
Financial statement line item
|
|
|
|
|
|
|
|
|
Interest rate swaps
|
|
Other accrued expenses(3)
|
|
$
|
—
|
|
|
$
|
13,127
|
|
|
$
|
—
|
|
|
$
|
—
|
|
|
|
Other long-term liabilities(4)
|
|
—
|
|
|
48,386
|
|
|
—
|
|
|
75,770
|
|
Foreign currency contracts
|
|
Other accrued expenses
|
|
—
|
|
|
—
|
|
|
—
|
|
|
—
|
|
|
|
Other long-term liabilities
|
|
—
|
|
|
(202)
|
|
|
—
|
|
|
—
|
|
Total
|
|
|
|
$
|
—
|
|
|
$
|
61,311
|
|
|
$
|
—
|
|
|
$
|
75,770
|
|
(1)The balance as of October 2, 2021 of $17.1 million is related to receive-fixed interest rate swap for which the fair value option has been elected.
(2)The balance as of October 2, 2021 of $17.1 million is related to pay-fixed May 2019 active interest rate swap which has been de-designated as a cash flow hedge.
(3)The balance as of October 2, 2021 of $13.1 million is related to the financing component of the pay-fixed interest rate swaps.
(4)The balance as of October 2, 2021 includes $48.4 million related to the financing component of the pay-fixed interest rate swaps.
Effect of Derivatives on the Consolidated Statements of Operations
The effect of our derivatives and their presentation on the consolidated statements of operations for the three and nine months ended October 2, 2021 and October 3, 2020 were as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
|
|
|
|
|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Derivatives not designated as hedging instruments
|
|
Financial statement line item
|
|
|
|
|
|
|
|
|
Interest rate swaps
|
|
Interest expense(1)
|
|
$
|
7,288
|
|
|
$
|
—
|
|
|
$
|
13,957
|
|
|
$
|
—
|
|
Foreign currency contracts
|
|
Cost of sales
|
|
339
|
|
|
—
|
|
|
853
|
|
|
—
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives designated as hedging instruments
|
|
|
|
|
|
|
|
|
|
|
Interest rate swaps
|
|
Interest expense
|
|
2,540
|
|
|
7,462
|
|
|
13,422
|
|
|
16,644
|
|
|
|
|
|
$
|
10,167
|
|
|
$
|
7,462
|
|
|
$
|
28,232
|
|
|
$
|
16,644
|
|
(1)For the three and nine months ended October 2, 2021, the entire balance related to the reclassification from accumulated other comprehensive loss to interest expense is due to de-designation from hedge accounting of all May 2019 interest rate swaps.
NOTE 16 — CD&R INVESTOR GROUP
On August 14, 2009, the Company entered into an Investment Agreement (as amended, the “Investment Agreement”), by and between the Company and Clayton, Dubilier & Rice Fund VIII, L.P., a Cayman Islands exempted limited partnership (“CD&R Fund VIII”). In connection with the Investment Agreement and the Stockholders Agreement dated October 20, 2009 (the “Old Stockholders Agreement”), CD&R Fund VIII and CD&R Friends & Family Fund VIII, L.P., a Cayman Islands exempted limited partnership (“CD&R FF Fund” and, together with CD&R Fund VIII, the “CD&R Fund VIII Investor Group”) purchased convertible preferred stock of the Company, which was converted into shares of our common stock on May 14, 2013.
Ply Gem Holdings was acquired by CD&R Fund X and Atrium Intermediate Holdings, LLC, GGC BP Holdings, LLC and AIC Finance Partnership, L.P. (collectively, the “Golden Gate Investor Group”) and merged with Atrium on April 12, 2018.
On July 17, 2018, the Company entered into an Agreement and Plan of Merger (the “Merger Agreement”) with Ply Gem, and for certain limited purposes as set forth in the Merger Agreement, Clayton, Dubilier & Rice, LLC (“CD&R”), pursuant to which, at the closing of the merger, Ply Gem would be merged with and into the Company, with the Company continuing its existence as a corporation organized under the laws of the State of Delaware (the “Merger”). The Merger was consummated on November 16, 2018 pursuant to the Merger Agreement.
Pursuant to the terms of the Merger Agreement, on November 16, 2018, the Company entered into (i) a stockholders agreement (the “New Stockholders Agreement”) between the Company, and each of the CD&R Fund VIII Investor Group, CD&R Pisces Holdings, L.P., a Cayman Islands exempted limited partnership (“CD&R Pisces”, and together with the CD&R Fund VIII Investor Group, the “CD&R Investor Group”) and the Golden Gate Investor Group (together with the CD&R Investor Group, the “Investors”), pursuant to which the Company granted to the Investors certain governance, preemptive and subscription rights and (ii) a registration rights agreement (the “New Registration Rights Agreement”) between the Company and each of the Investors, pursuant to which the Company granted the Investors customary demand and piggyback registration rights, including rights to demand registrations and underwritten shelf registration statement offerings with respect to the shares of the Company’s Common Stock held by the Investors following the consummation of the Merger.
On August 25, 2020, the Company filed a shelf registration statement on Form S-3, declared effective by the SEC on September 2, 2020, registering the resale of shares of the Company’s Common Stock held by CD&R Pisces. The Company had previously registered the resale of shares of the Company’s Common Stock held by the CD&R Fund VIII Investor Group and the Golden Gate Investor Group.
Pursuant to the terms of the New Stockholders Agreement, the Company and the CD&R Fund VIII Investor Group terminated the Old Stockholders Agreement. Pursuant to the terms of the New Registration Rights Agreement, the Company and the CD&R Fund VIII Investor Group terminated the Registration Rights Agreement, dated as of October 20, 2009, by and among the Company and the CD&R Fund VIII Investor Group.
As of October 2, 2021 and December 31, 2020, the CD&R Investor Group owned approximately 49.1% and 49.4% of the outstanding shares of the Company’s Common Stock, respectively.
NOTE 17 — STOCK REPURCHASE PROGRAM
The Company announced that its Board of Directors authorized new stock repurchase programs for the repurchase of up to $50.0 million of the Company’s outstanding Common Stock on October 10, 2017 and March 7, 2018, for a cumulative total of $100.0 million. Under these repurchase programs, the Company is authorized to repurchase shares at times and in amounts that it deems appropriate in accordance with all applicable securities laws and regulations. Shares repurchased pursuant to the repurchase programs are usually retired. There is no time limit on the duration of the programs. Following repurchases made during the three months ended July 4, 2020, no authorized amount remained available under the program announced on October 10, 2017.
During the nine months ended October 2, 2021, there were no stock repurchases under the stock repurchase programs. The Company repurchased 1.1 million shares for $6.4 million under the stock repurchase programs during the nine months ended October 3, 2020. As of October 2, 2021, $49.1 million remained available for stock repurchases under the program announced on March 7, 2018. The timing and method of any repurchases, which will depend on a variety of factors, including market conditions, are subject to results of operations, financial conditions, cash requirements and other factors, and may be suspended or discontinued at any time.
During the nine months ended October 2, 2021 and October 3, 2020, the Company withheld approximately 0.2 million and 0.1 million shares, respectively, of stock to satisfy minimum tax withholding obligations arising in connection with the vesting of stock awards, which are included in treasury stock purchases in the consolidated statements of stockholders’ equity.
During the nine months ended October 2, 2021 and October 3, 2020, the Company cancelled approximately 0.2 million and 1.2 million shares that had been previously withheld to satisfy minimum tax withholding obligations arising in connection with the vesting of stock awards and shares repurchased under the stock repurchase programs. The cancellations resulted in $2.9 million and $6.9 million decreases in both treasury stock and additional paid in capital during the nine months ended October 2, 2021 and October 3, 2020, respectively.
NOTE 18 — FAIR VALUE OF FINANCIAL INSTRUMENTS AND FAIR VALUE MEASUREMENTS
Fair Value of Financial Instruments
The carrying amounts of cash and cash equivalents, restricted cash, trade accounts receivable and accounts payable approximate fair value as of October 2, 2021 and December 31, 2020, respectively, because of their relatively short maturities. The carrying amounts of the indebtedness under the Current ABL Facility and Current Cash Flow Revolver approximate fair value as the interest rates are variable and reflective of market rates. At October 2, 2021, there were no borrowings outstanding under the Current ABL Facility and no outstanding indebtedness under the Current Cash Flow Revolver. The fair values of the remaining financial instruments not currently recognized at fair value on our consolidated balance sheets at the respective period ends were (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2, 2021
|
|
December 31, 2020
|
|
Carrying
Amount
|
|
Fair Value
|
|
Carrying
Amount
|
|
Fair Value
|
Term Loan Facility
|
$
|
2,587,000
|
|
|
$
|
2,578,929
|
|
|
$
|
2,497,967
|
|
|
$
|
2,485,477
|
|
8.00% Senior Notes
|
—
|
|
|
—
|
|
|
645,000
|
|
|
674,025
|
|
6.125% Senior Notes
|
500,000
|
|
|
527,500
|
|
|
500,000
|
|
|
530,000
|
|
The fair value of the Term Loan Facility was based on recent trading activities of comparable market instruments, which are level 2 inputs and the fair values of the 8.00% and 6.125% senior notes were based on quoted prices in active markets for the identical liabilities, which are level 1 inputs.
Fair Value Measurements
ASC Subtopic 820-10, Fair Value Measurements and Disclosures, requires us to use valuation techniques to measure fair value that maximize the use of observable inputs and minimize the use of unobservable inputs. These inputs are prioritized as follows:
Level 1: Observable inputs such as quoted prices for identical assets or liabilities in active markets.
Level 2: Other inputs that are observable directly or indirectly, such as quoted prices for similar assets or liabilities or market-corroborated inputs.
Level 3: Unobservable inputs for which there is little or no market data and which require us to develop our own assumptions about how market participants would price the assets or liabilities.
The following is a description of the valuation methodologies used for assets and liabilities measured at fair value. There have been no changes in the methodologies used as of October 2, 2021 and December 31, 2020.
Money market: Money market funds have original maturities of three months or less. The original cost of these assets approximates fair value due to their short-term maturity.
Mutual funds: Mutual funds are valued at the closing price reported in the active market in which the mutual fund is traded.
Deferred compensation plan liability: Deferred compensation plan liability is comprised of phantom investments in the deferred compensation plan and is valued at the closing price reported in the active markets in which the money market and mutual funds are traded.
Interest rate swaps liability: Interest rate swap liability is based on cash flow hedge contracts that have fixed rate structures and are measured against market-based LIBOR yield curves. These interest rate swaps were classified within Level 2 of the fair value hierarchy because they were valued using alternative pricing sources or models that utilized market observable inputs, including current and forward interest rates.
Foreign currency hedges: The fair value of the foreign currency forward contracts are estimated using industry standard valuation models using market-based observable inputs, including spot rates, forward points, interest rates and volatility inputs (Level 2).
The following tables summarize information regarding our financial assets and liabilities that are measured at fair value on a recurring basis as of October 2, 2021 and December 31, 2020, segregated by the level of the valuation inputs within the fair value hierarchy utilized to measure fair value (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2, 2021
|
|
Level 1
|
|
Level 2
|
|
Level 3
|
|
Total
|
Assets:
|
|
|
|
|
|
|
|
Short-term investments in deferred compensation plan(1):
|
|
|
|
|
|
|
|
Money market
|
$
|
37
|
|
|
$
|
—
|
|
|
$
|
—
|
|
|
$
|
37
|
|
Mutual funds – Growth
|
549
|
|
|
—
|
|
|
—
|
|
|
549
|
|
Mutual funds – Blend
|
1,380
|
|
|
—
|
|
|
—
|
|
|
1,380
|
|
Mutual funds – Foreign blend
|
450
|
|
|
—
|
|
|
—
|
|
|
450
|
|
Mutual funds – Fixed income
|
—
|
|
|
151
|
|
|
—
|
|
|
151
|
|
Total short-term investments in deferred compensation plan(2)
|
2,416
|
|
|
151
|
|
|
—
|
|
|
2,567
|
|
Interest rate swap assets(3)
|
—
|
|
|
17,140
|
|
|
—
|
|
|
17,140
|
|
Total assets
|
$
|
2,416
|
|
|
$
|
17,291
|
|
|
$
|
—
|
|
|
$
|
19,707
|
|
|
|
|
|
|
|
|
|
Liabilities:
|
|
|
|
|
|
|
|
Deferred compensation plan liability(2)
|
$
|
—
|
|
|
$
|
2,561
|
|
|
$
|
—
|
|
|
$
|
2,561
|
|
Foreign currency hedges
|
—
|
|
|
(202)
|
|
|
—
|
|
|
(202)
|
|
Interest rate swap liabilities(4)
|
—
|
|
|
78,653
|
|
|
—
|
|
|
78,653
|
|
Total liabilities
|
$
|
—
|
|
|
$
|
81,012
|
|
|
$
|
—
|
|
|
$
|
81,012
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2020
|
|
Level 1
|
|
Level 2
|
|
Level 3
|
|
Total
|
Assets:
|
|
|
|
|
|
|
|
Short-term investments in deferred compensation plan(1):
|
|
|
|
|
|
|
|
Money market
|
$
|
349
|
|
|
$
|
—
|
|
|
$
|
—
|
|
|
$
|
349
|
|
Mutual funds – Growth
|
487
|
|
|
—
|
|
|
—
|
|
|
487
|
|
Mutual funds – Blend
|
1,006
|
|
|
—
|
|
|
—
|
|
|
1,006
|
|
Mutual funds – Foreign blend
|
338
|
|
|
—
|
|
|
—
|
|
|
338
|
|
Mutual funds – Fixed income
|
—
|
|
|
153
|
|
|
—
|
|
|
153
|
|
Total short-term investments in deferred compensation plan(2)
|
2,180
|
|
|
153
|
|
|
—
|
|
|
2,333
|
|
|
|
|
|
|
|
|
|
Total assets
|
$
|
2,180
|
|
|
$
|
153
|
|
|
$
|
—
|
|
|
$
|
2,333
|
|
|
|
|
|
|
|
|
|
Liabilities:
|
|
|
|
|
|
|
|
Deferred compensation plan liability(2)
|
$
|
—
|
|
|
$
|
2,339
|
|
|
$
|
—
|
|
|
$
|
2,339
|
|
Interest rate swap liabilities
|
—
|
|
|
75,770
|
|
|
—
|
|
|
75,770
|
|
Total liabilities
|
$
|
—
|
|
|
$
|
78,109
|
|
|
$
|
—
|
|
|
$
|
78,109
|
|
(1)Unrealized holding gains (losses) for the nine months ended October 2, 2021 and October 3, 2020 were $0.2 million and $(0.7) million, respectively. These unrealized holding gains (losses) were substantially offset by changes in the deferred compensation plan liability.
(2)The Company records the short-term investments in deferred compensation plan within investments in debt and equity securities, at market, and the deferred compensation plan liability within accrued compensation and benefits on the consolidated balance sheets.
(3)The balance as of October 2, 2021 of $17.1 million is related to receive-fixed interest rate swaps for which the fair value option has been elected.
(4)The balance as of October 2, 2021 includes $61.5 million related to the financing component of pay-fixed interest rate swaps and $17.1 million related to pay-fixed May 2019 active interest rate swaps which have been de-designated as cash flow hedges.
The following table summarizes information regarding our liabilities that are measured at fair value on a nonrecurring basis as of October 2, 2021, segregated by level of the valuation inputs within the fair value hierarchy utilized to measure fair value (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2, 2021
|
|
Level 1
|
|
Level 2
|
|
Level 3
|
|
Total
|
Liabilities:
|
|
|
|
|
|
|
|
Short-term steel supply agreement(1)
|
$
|
—
|
|
|
$
|
—
|
|
|
$
|
9,333
|
|
|
$
|
9,333
|
|
Total liabilities
|
$
|
—
|
|
|
$
|
—
|
|
|
$
|
9,333
|
|
|
$
|
9,333
|
|
(1)See Note 8 — Assets and Liabilities Held for Sale and Divestitures for more information. The fair value of the supply agreement was estimated using level 3 inputs, including broker quotes and the Company’s steel procurement agreements.
NOTE 19 — INCOME TAXES
Under FASB ASC 740-270, Income Taxes - Interim Reporting, each interim period is considered an integral part of the annual period and tax expense is measured using an estimated annual effective tax rate. Estimates of the annual effective tax rate at the end of interim periods are, of necessity, based on evaluations of possible future events and transactions and may be subject to subsequent refinement or revision. The Company calculates its quarterly tax provision consistent with the guidance provided by ASC 740-270, whereby the Company forecasts its estimated annual effective tax rate then applies that rate to its year-to-date ordinary pre-tax book income (loss). In addition, the Company excludes jurisdictions with a projected loss for the year or the year-to-date ordinary loss where the Company cannot recognize a tax benefit from its estimated annual effective tax rate. The impact of such an exclusion could result in a higher or lower effective tax rate during a particular quarter, based upon the mix and timing of actual earnings versus annual projections. In addition to the tax resulting from applying the estimated annual effective tax rate to pre-tax book income (loss), the Company includes certain items treated as discrete events to arrive at an estimated effective tax rate. Future changes in the forecasted annual income (loss) projections, tax rate changes, or discrete tax items could result in significant adjustments to quarterly income tax expense in future periods in accordance with ASC 740-270.
For the nine months ended October 2, 2021, the Company’s estimated annual effective income tax rate of ordinary forecasted pre-tax book income was approximately 28.5%, which varied from the statutory rate primarily due to state income tax expense, valuation allowances, foreign income taxes, and divestitures. For the nine months ended October 2, 2021, the effective tax rate was 28.1%, which varied from the annual effective tax rate due to discrete items recorded during the period, including interest recorded on unrecognized tax benefits, adjustments to state income tax rates, and stock compensation.
Valuation allowance
As of October 2, 2021, the Company remained in a valuation allowance position, in the amount of $12.1 million, against its deferred tax assets for certain state jurisdictions of certain entities as it is currently deemed “more likely than not” that the benefit of such net tax assets will not be utilized as the Company continues to be in a three-year cumulative loss position for these state jurisdictions. The Company will continue to monitor the positive and negative factors for these jurisdictions and make further changes to the valuation allowances as necessary.
Unrecognized tax benefits
Despite the Company’s belief that its tax return positions are consistent with applicable tax laws, the Company believes that certain positions could be challenged by taxing authorities. The Company’s tax reserves reflect the difference between the tax benefit claimed on tax returns and the amount recognized in the consolidated financial statements. These reserves have been established based on management’s assessment as to potential exposure attributable to permanent differences as well as interest and penalties applicable to both permanent and temporary differences. The tax reserves are reviewed periodically and adjusted in light of changing facts and circumstances, such as progress of tax audits, lapse of applicable statutes of limitations and changes in tax law. The Company is currently under examination by various taxing authorities. During the nine months ended October 2, 2021, the tax reserves increased by approximately $6.4 million. The increase is primarily due to a new uncertain tax benefit and additional interest expense related to previously recorded unrecognized tax benefits.
The liability for unrecognized tax benefits as of October 2, 2021 was approximately $18.1 million and is recorded in other long-term liabilities in the consolidated balance sheet.
CARES Act
Under the Coronavirus Aid, Relief and Economic Security Act (“CARES Act”) that was signed into law on March 27, 2020, the Company elected to defer employer side social security payments for approximately $19.9 million as of December 31, 2020, $10 million of which is recorded in current liabilities on the consolidated balance sheet. Approximately $10 million of the deferral will be paid by December 31, 2021 and the remainder will be paid by December 31, 2022.
NOTE 20 — SEGMENT INFORMATION
Operating segments are defined as components of an enterprise that engage in business activities for which discrete financial information is available and is evaluated on a regular basis by the chief operating decision maker to make decisions regarding the allocation of resources to the segment and assess the performance of the segment. The Company has three reportable segments: Windows, Siding and Commercial.
These operating segments follow the same accounting policies used for our consolidated financial statements. We evaluate a segment’s performance on a U.S. GAAP basis primarily upon operating income before corporate expenses.
Corporate assets consist primarily of cash, investments, prepaid expenses, current and deferred taxes and property, plant and equipment associated with our headquarters in Cary, North Carolina and office in Houston, Texas. These items (and income and expenses related to these items) are not allocated to the operating segments. Corporate unallocated expenses primarily include share-based compensation expenses, restructuring charges, acquisition-related costs, and other expenses related to executive, legal, finance, tax, treasury, human resources, information technology and strategic sourcing, and corporate travel expenses. Additional unallocated amounts primarily include non-operating items such as interest income, interest expense, loss on extinguishment of debt and other income (expense).
The following table represents summary financial data attributable to the segments for the periods indicated (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended
|
|
Nine Months Ended
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|
October 2,
2021
|
|
October 3,
2020
|
|
October 2,
2021
|
|
October 3,
2020
|
Net sales:
|
|
|
|
|
|
|
|
Windows
|
$
|
596,486
|
|
|
$
|
501,314
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|
|
$
|
1,703,493
|
|
|
$
|
1,378,039
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|
Siding
|
357,870
|
|
|
321,898
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|
|
1,036,448
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|
|
848,190
|
|
Commercial
|
490,049
|
|
|
404,041
|
|
|
1,371,617
|
|
|
1,199,771
|
|
Total net sales
|
$
|
1,444,405
|
|
|
$
|
1,227,253
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|
|
$
|
4,111,558
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|
|
$
|
3,426,000
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|
Operating income (loss):
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|
|
|
|
|
|
|
Windows
|
$
|
15,756
|
|
|
$
|
37,295
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|
|
$
|
83,901
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|
|
$
|
(252,794)
|
|
Siding
|
46,108
|
|
|
45,313
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|
|
127,019
|
|
|
(92,916)
|
|
Commercial
|
908,458
|
|
|
56,137
|
|
|
1,003,373
|
|
|
109,642
|
|
Corporate
|
(59,596)
|
|
|
(34,766)
|
|
|
(151,549)
|
|
|
(101,819)
|
|
Total operating income (loss)
|
910,726
|
|
|
103,979
|
|
|
1,062,744
|
|
|
(337,887)
|
|
Unallocated other expense, net
|
(44,593)
|
|
|
(50,402)
|
|
|
(189,611)
|
|
|
(159,056)
|
|
Income (loss) before taxes
|
$
|
866,133
|
|
|
$
|
53,577
|
|
|
$
|
873,133
|
|
|
$
|
(496,943)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
October 2,
2021
|
|
December 31,
2020
|
Total assets:
|
|
|
|
|
|
|
|
Windows
|
|
|
|
|
$
|
2,076,604
|
|
|
$
|
1,717,032
|
|
Siding
|
|
|
|
|
2,120,543
|
|
|
2,123,615
|
|
Commercial
|
|
|
|
|
516,366
|
|
|
890,380
|
|
Corporate
|
|
|
|
|
1,017,582
|
|
|
747,463
|
|
Total assets
|
|
|
|
|
$
|
5,731,095
|
|
|
$
|
5,478,490
|
|
NOTE 21 — CONTINGENCIES
As a manufacturer of products primarily for use in building construction, the Company is inherently exposed to various types of contingent claims, both asserted and unasserted, in the ordinary course of business. As a result, from time to time, the Company and/or its subsidiaries become involved in various legal proceedings or other contingent matters arising from claims or potential claims arising out of its operations and businesses that cover a wide range of matters, including, among others, environmental, contract, employment, intellectual property, securities, personal injury, property damage, product liability, warranty, and modification, adjustment or replacement of component parts or units sold, which may include product recalls. The Company insures (or self-insures) against these risks to the extent deemed prudent by its management and to the extent insurance is available. The Company regularly reviews the status of ongoing proceedings and other contingent matters along with legal counsel. Liabilities for such items are recorded when it is probable that the liability has been incurred and when the amount of the liability can be reasonably estimated. Liabilities are adjusted when additional information becomes available. Management believes that the ultimate disposition of these matters will not have a material adverse effect on the Company’s results of operations, financial position or cash flows. However, such matters are subject to many uncertainties and outcomes and are not predictable with assurance.
Further, due to the lack of adequate information and the potential impact of present regulations and any future regulations, there are certain circumstances in which no range of potential exposure may be reasonably estimated. Also, it is not possible to ascertain the ultimate legal and financial liability with respect to certain contingent liabilities, including lawsuits, and therefore no such estimate has been made as of October 2, 2021.
Environmental
The Company’s operations are subject to various federal, state, local and foreign environmental, health and safety laws. Among other things, these laws regulate the emissions or discharge of materials into the environment; govern the use, storage, treatment, disposal and management of hazardous substances and wastes; protect the health and safety of its employees and the end-users of its products; regulate the materials used in its products; and impose liability for the costs of investigating and remediating (as well as other damages resulting from) present and past releases of hazardous substances. Violations of these laws or of any conditions contained in environmental permits could result in substantial fines or penalties, injunctive relief, consent orders, requirements to install pollution controls or other abatement equipment, or civil sanctions.
The Company could be held liable for costs to investigate, remediate or otherwise address contamination at any real property it has ever owned, operated or used as a disposal site, or at other sites where we or predecessors may have released hazardous materials. The Company could incur fines, penalties or sanctions or be subject to third-party claims, including indemnification claims, for property damage, personal injury or otherwise as a result of violations of (or liabilities under) environmental, health and safety laws, or in connection with releases of hazardous or other materials.
MW Manufacturers Inc. (“MW”), a subsidiary of Ply Gem Industries, Inc., entered into a September 2011 Administrative Order on Consent with the U.S. Environmental Protection Agency (“EPA”) under the Corrective Action Program to address known releases of hazardous substances at MW’s Rocky Mount, Virginia property. A Phase I RCRA Facility Investigation (“RFI”) was submitted to the Virginia Department of Environmental Quality (“VDEQ”) in December 2015, and a Phase II RFI and the Human Health Risk Assessment and Baseline Ecological Risk Assessment were submitted in October 2018. A Limited Corrective Measures Study based on the investigations was submitted to the VDEQ for review and approval in September 2019. Upon completion of a 30-day public comment period, the VDEQ issued its Final Decision and Response to Comments approving a final remedy on May 19, 2021. The final remedy consists of continuing groundwater monitoring until the VDEQ’s corrective actions have been met; and implementing and complying with land use restrictions and institutional controls imposed by an environmental covenant. The Company has recorded a liability of $4.5 million for this MW site, of which $1.0 million is in other current liabilities in the Company’s consolidated balance sheet as of October 2, 2021.
The EPA is investigating groundwater contamination at a Superfund site in York, Nebraska, referred to as the PCE/TCE Northeast Contamination Site (“PCE/TCE Site”). Kroy Building Products, Inc. (“KBP”), a subsidiary of Ply Gem Industries, Inc., has been identified as a potentially responsible party at the site and has liability for investigation and remediation costs associated with the contamination. On May 17, 2019, KBP and an unrelated respondent, Kroy Industries, Inc., entered into an Administrative Settlement Agreement and Order on Consent with the EPA to conduct a Remedial Investigation/Feasibility Study (“RI/FS”) of the PCE/TCE Site. A final RI/FS Work Plan was approved by EPA in December 2019. Two phases of RI field sampling have been completed through May 2021 and results are being analyzed to determine a monitoring well plan and scope of additional investigation. The Company has recorded a liability of $4.4 million within other current liabilities in its consolidated balance sheet as of October 2, 2021. If necessary, the Company will adjust our remediation liability if the RI/FS scope materially changes or the EPA imposes additional investigative requirements. The Company may be able to recover a portion of costs incurred in connection with the PCE/TCE Site from other potentially responsible parties, though there is no assurance we would receive any funds.
Based on current information, the Company is not aware of any environmental compliance obligations, claims or investigations that will have a material adverse effect on its results of operations, cash flows or financial position except as otherwise disclosed in the Company’s consolidated financial statements. However, there can be no guarantee that previously known or newly discovered matters will not result in material costs or liabilities.
Litigation
The Company believes it has valid defenses to the outstanding claims discussed below and will vigorously defend all such claims; however, litigation is subject to many uncertainties and there cannot be any assurance that the Company will ultimately prevail or, in the event of an unfavorable outcome or settlement of litigation, that the ultimate liability would not be material and would not have a material adverse effect on the business, results of operations, cash flows or financial position of the Company.
In November 2018, Aurora Plastics, LLC (“Aurora”) initiated an arbitration demand against Atrium Windows and Doors, Inc., Atrium Extrusion Systems, Inc., and North Star Manufacturing (London) Ltd. (collectively, “Atrium”) pursuant to a Third Amended and Restated Vinyl Compound and Supply Agreement dated as of December 22, 2016. A settlement was reached in this case during the fourth quarter of 2019. The Company has a $3.9 million liability related to the settlement, of which $2.3 million is in other current liabilities in the Company’s consolidated balance sheet as of October 2, 2021.
On November 14, 2018, an individual stockholder, Gary D. Voigt, filed a putative class action Complaint in the Delaware Court of Chancery against Clayton Dubilier & Rice, LLC (“CD&R”), Clayton, Dubilier & Rice Fund VIII, L.P. (“CD&R Fund VIII”), and certain directors of the Company. Voigt purported to assert claims on behalf of himself, on behalf of a class of other similarly situated stockholders of the Company, and derivatively on behalf of the Company, the nominal defendant. An Amended Complaint was filed on April 11, 2019. The Amended Complaint asserted claims for breach of fiduciary duty and unjust enrichment against CD&R Fund VIII and CD&R, and for breach of fiduciary duty against twelve director defendants in connection with the Merger. Defendants moved to dismiss the Amended Complaint and, on February 10, 2020, the court denied the motions except as to four of the director defendants. Voigt sought damages in an amount to be determined at trial.
On August 25, 2021, the parties to the case filed a Stipulation of Compromise and Settlement (“Stipulation”) setting forth their agreement to settle the litigation. The Stipulation remains subject to court approval, and the court has scheduled a hearing to consider the Stipulation on January 19, 2022. The Stipulation provides for CD&R, CD&R Fund VIII, and the eight director defendants to cause their respective insurers to pay a total of $100 million into an escrow account that will be used to pay escrow expenses, satisfy any fee and incentive amounts awarded by the court in favor of plaintiff and plaintiff’s counsel, and distribute the remaining funds to the Company. The Stipulation further provides that plaintiff’s counsel intends to seek attorneys’ fees and litigation expenses in an amount no greater than 23.5% of the $100 million payment by the insurers, and that any incentive award for the plaintiff will be paid solely from the amount of attorneys’ fees awarded.
Other contingencies
The Company’s imports of fabricated structural steel (“FSS”) from its Mexican affiliate, Building Systems de Mexico S.A. de C.V. (“BSM”) were subject to antidumping (“AD”) and countervailing duty (“CVD”) tariff proceedings before the U.S. Department of Commerce (“DOC”) and the U.S. International Trade Commission (“USITC”). The proceedings were initiated in February 2019 by the American Institute of Steel Construction against FSS being imported into the USA from Mexico, Canada, and China. In 2019, the DOC issued preliminary tariff rates and in 2020 finalized CVD and AD tariff rates of 0% and 8.47%, respectively, for the Company’s imports of FSS from BSM. However, in February 2020, in a 3 to 2 vote, the USITC concluded there was no injury or threat of injury to the domestic FSS industry. In March 2020 the USITC opinion was published in the Federal Register, ceasing the Company’s requirement to pay the AD and CVD tariffs. The Company received full reimbursement for the $4.1 million in tariffs previously deposited with United States Customs and Border Protection and recorded a reduction in costs of sales during the fiscal year ended December 31, 2020. This matter was appealed and, on September 22, 2021, the U.S. Court of International Trade (“CIT”) issued an opinion upholding the USITC’s determination that there was no injury or threat of injury to the domestic FSS industry caused by the cumulated imports of FSS from Mexico, Canada, and China. The CIT decision is subject to further appeal to the U.S. Court of Appeals for the Federal Circuit and would have preclusive effect only with respect to the proceedings involving China, because the USITC’s determination as it applies to imports of FSS from Mexico has been appealed to a separate tribunal established pursuant to the North American Free Trade Agreement. However, because the CIT decision addresses the USITC’s analysis of cumulated imports of FSS from Mexico, Canada, and China, the court’s opinion may be persuasive in the appeal of the USITC’s determination as it applies to imports of FSS from Mexico.
NOTE 22 — SUBSEQUENT EVENTS
On November 6, 2021, the Company entered into a definitive agreement to acquire Union Corrugating Company Holdings, Inc. (“UCC”). UCC provides metal roofing, roofing components and accessories from locations primarily in the Central and Eastern U.S. regions. The Company expects to fund this acquisition with cash on hand. The closing of the transaction is expected during the fourth quarter of 2021, subject to regulatory approval and other customary closing conditions.
CORNERSTONE BUILDING BRANDS, INC.