NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except as otherwise noted)
(1)Business and Summary of Significant Accounting Policies
Discussion of Business and Structure
GrafTech is a leading manufacturer of high-quality graphite electrode products essential to the production of EAF steel and other ferrous and non-ferrous metals. References herein to “GTI,” “we,” “our,” or “us” refer collectively to the Company and its subsidiaries. On August 15, 2015, GTI became an indirect wholly owned subsidiary of Brookfield. In April 2018, we completed our IPO of 38,097,525 shares of our common stock held by Brookfield at a price of $15.00 per share. We did not receive any proceeds related to the IPO. Our common stock is listed on the NYSE under the symbol “EAF.” Brookfield has since distributed a portion of its GrafTech common stock to the owners in the Brookfield consortium and sold shares of GrafTech common stock in public and private transactions, resulting in a reduction of Brookfield's ownership of outstanding shares of GrafTech common stock to approximately 11.0% and 24.9% as of December 31, 2023 and 2022, respectively.
The Company’s only reportable segment, Industrial Materials, is comprised of its two major product categories: graphite electrodes and petroleum needle coke products. Petroleum needle coke is our key raw material used in the production of graphite electrodes. The Company's vision is to provide highly engineered graphite electrode products, services and solutions to electric arc furnace operators.
Summary of Significant Accounting Policies
The Consolidated Financial Statements include the financial statements of the Company and its wholly owned subsidiaries. All intercompany transactions have been eliminated in consolidation.
Cash Equivalents
Cash equivalents consist of short-term, highly liquid investments with an original maturity of three months or less. Cash equivalents consist of certificates of deposit, money market funds and commercial paper.
Revenue Recognition
Revenue is recognized when a customer obtains control of promised goods. The amount of revenue recognized reflects the consideration to which the Company expects to be entitled to receive in exchange for these goods.
To achieve this core principle, the following five steps are performed: (i) identify the contract(s) with a customer; (ii) identify the performance obligations in the contract; (iii) determine the transaction price; (iv) allocate the transaction price to the performance obligations in the contract; and (v) recognize revenue when (or as) a performance obligation is satisfied.
The Company sells the majority of its products directly to steel manufacturers located in various jurisdictions. The Company’s contracts consist of longer-term take-or-pay sales contracts of graphite electrodes with initial terms of up to five years and short-term purchase orders (deliveries within one year). Collectability is assessed based on the customer’s ability and intention to pay, reviewing a variety of factors including the customer’s historical payment experience and published credit and financial information. Additionally, for multi-year contracts, we may require the customer to post a bank guarantee, guarantee of a parent, a letter of credit or a significant prepayment.
The promises of delivery of graphite electrodes represent the distinct performance obligations of the Company's contracts. A small portion of the Company's sales consist of deliveries of by-products of the manufacturing processes, such as graphite powders, naphta and gasoil.
Given their nature, the Company’s performance obligations are satisfied at a point in time when control of the products has been transferred to the customer. In most cases, control transfer is deemed to happen at the delivery point of the products defined under the incoterms, usually at time of loading the truck or the vessel. The Company has elected to treat the transportation activity as a fulfillment activity instead of as a distinct performance obligation, and outbound freight cost is accrued when the product delivery promises are satisfied.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The transaction price is determined based on the consideration to which the Company will be entitled in exchange for transferring goods to the customer. Taxes assessed by a governmental authority that are both imposed on and concurrent with a specific revenue-producing transaction and collected by the Company from a customer are excluded from the transaction price.
Variable consideration is included in the transaction price if, in the Company’s judgment, it is probable that a significant future reversal of cumulative revenue under the contract will not occur. The estimated variable consideration is reflected through revenue reversal accruals that are based on the Company's experience, as well as anticipated performance. Historically, these reversals have been insignificant. Additionally, when termination fees are invoiced under certain provisions of the LTAs, they are accounted for as an element of variable consideration that is constrained, i.e., not recognized, until collected.
Contracts that contain multiple distinct performance obligations require an allocation of the transaction price to each performance obligation based on a relative stand-alone selling price basis. The Company regularly reviews market conditions and internally approved pricing guidelines to determine stand-alone selling prices for the different types of its customer contracts. The stand-alone prices as known at contract inception are utilized as the basis to allocate the transaction price to the distinct performance obligations. The allocation of the transaction price to the performance obligations remains unchanged if stand-alone selling prices change after contract inception.
Changes to LTAs are reviewed to assess whether there has been a change in volume, price or both and whether any additional volumes are at their stand-alone selling price to determine whether the contract modification should be accounted for as (1) part of the existing contract, (2) the termination of the existing contract and the creation of a new contract or (3) a separate contract. Under the most commonly negotiated terms, the accounting is such that it treats these modified contracts as the termination of the existing contract and the creation of a new contract.
Inventories
Inventories are stated at the lower of cost or net realizable value. Cost is principally determined using the first-in, first-out ("FIFO") or average cost, which approximates FIFO, methods. Elements of cost in inventory include raw materials, energy costs, direct labor, manufacturing overhead and depreciation of manufacturing fixed assets. As of December 31, 2023, the market value of our inventories fell below their carrying amounts, and as a result, we recorded a LCM inventory valuation adjustment of $12.4 million in order to state our inventories at market.
The Company allocates fixed production overhead to the cost of conversion based on normal capacity utilization of the production facilities. The Company recognizes abnormal amounts of idle facility expense, freight, handling costs, and wasted materials (spoilage) as current period charges. As a result of reduced production levels, we recorded fixed manufacturing costs of $62.4 million and $16.0 million that would have otherwise been inventoried for years ended December 31, 2023 and 2022, respectively.
Property, Plant and Equipment
Expenditures for property, plant and equipment are recorded at cost. Maintenance and repairs of property and equipment are expensed as incurred. Expenditures for replacements and betterments are capitalized and the replaced assets are retired. Gains and losses from the sale of property, plant and equipment are included in cost of goods sold or other expense (income), net on the Consolidated Statements of Operations. The Company depreciates its assets using the straight-line method over the estimated useful lives of the assets. The ranges of estimated useful lives are as follows:
| | | | | |
| Years |
Buildings | 25-40 |
Land improvements | 20 |
Machinery and equipment | 5-20 |
Furniture and fixtures | 5-10 |
The carrying value of fixed assets is assessed when events and circumstances indicating impairment are present. Recoverability of assets to be held and used is measured by a comparison of the carrying amount of the assets to future undiscounted net cash flows expected to be generated by the assets. If the assets are considered to be impaired, the impairment to be recognized is measured by the amount by which the carrying amount of the assets exceeds the fair value of the assets. Assets to be disposed of are reported at the lower of the carrying amount or fair value less costs to sell.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Depreciation expense was $47.7 million, $45.4 million and $55.0 million in 2023, 2022 and 2021, respectively. Accounts payable associated with capital expenditures totaled $14.0 million and $23.4 million as of December 31, 2023 and 2022, respectively.
Leases
The Company determines if an arrangement is a lease at inception. When an arrangement contains a lease, the Company then determines if it meets any of the criteria to be classified as a finance lease. Leases with a term of 12 months or less are not recorded on the balance sheet.
Right of Use ("RoU") assets represent the Company's right to use an underlying asset for the lease term and lease liabilities represent the Company's obligation to make lease payments arising from the lease. RoU assets and lease liabilities are recognized at the lease commencement date based on the present value of the lease payments over the lease term. In order to compute the lease liability, when the rate implicit in the lease is not readily determinable, the Company discounts the lease payments using its estimated incremental borrowing rate for secured fixed rate debt over the same term, derived from information available at the lease commencement date. The Company's lease terms include the option to extend the lease when it is reasonably certain that option will be exercised.
Lease and non-lease components are treated as a single lease component, except for leases of warehouse space where they will be accounted for separately. Leases may include variable lease and variable non-lease components costs, which are accounted for as variable lease expense in the Consolidated Statements of Operations.
Accounts Receivable
Trade accounts receivable primarily arise from sales of goods to customers and distributors in the normal course of business.
Allowance for Doubtful Accounts
The Company recognizes credit losses at the time the financial assets originate or are acquired using a lifetime of expected credit losses measurement. The Company's expected losses are adjusted each period for changes in expected lifetime credit losses.
Debt Issuance Costs
Deferred financing costs are amortized over the terms of the related debt using the effective interest method. If the terms of renewed or modified debt instruments are deemed to be substantially different, all unamortized financing costs associated with the modified debt are charged to earnings in the current period. If the terms are not substantially different, the costs associated with the renewal are capitalized and amortized over the remaining term of the debt instrument. For modifications affecting a line of credit, fees paid to a creditor and any third party costs will be capitalized and amortized over the remaining term of the new arrangement. Any unamortized deferred financing costs associated with the old arrangement are either deferred and amortized over the life of the new arrangement or written off, depending upon the nature of the modification and cost. The balance of any unamortized financing costs on extinguished debt is expensed upon extinguishment.
Derivative Financial Instruments
We do not use derivative financial instruments for trading purposes. They are used to manage well-defined commercial risks associated with commodity purchases, interest rates and currency exchange rate risks. On the date that a derivative contract for a hedging instrument is entered into, the Company designates the derivative as either (1) a hedge of the exposure to changes in the fair value of a recognized asset or liability or of an unrecognized firm commitment (a fair value hedge), (2) a hedge of the exposure of a forecasted transaction or of the variability in the cash flows of a recognized asset or liability (a cash flow hedge), (3) a hedge of a net investment in a foreign operation (a net investment hedge) or (4) a contract not designated as a hedging instrument.
For a fair value hedge, both the effective and ineffective portions of the change in the fair value of the derivative are recorded in earnings and reflected in the Consolidated Statement of Operations on the same line as the gain or loss on the hedged item attributable to the hedged risk. For a cash flow hedge, the effective portion of the change in the fair value of the derivative is recorded in accumulated other comprehensive loss ("AOCL") in the Consolidated Balance Sheet. When the underlying hedged transaction is realized, the gain or loss included in AOCL is recorded in earnings and reflected in the Consolidated Statement of Operations on the same line as the gain or loss on the hedged item attributable to the hedged risk.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
For a net investment hedge, the effective portion of the change in the fair value of the derivative is recorded in cumulative translation adjustment, which is a component of AOCL in the Consolidated Balance Sheet and is de-recognized upon liquidation or sale of the entity. For contracts not designated as hedging instruments, changes in fair value are adjusted through the statement of operations.
We formally document our hedge relationships, including the identification of the hedging instruments and the related hedged items, as well as our risk management objectives and strategies for undertaking the hedge transaction. Derivatives are recorded at fair value in prepaid expenses and other current assets, other long-term assets, other current liabilities and other long-term obligations in the consolidated balance sheets. We also formally assess, both at inception and at least quarterly thereafter, whether a derivative used in a hedging transaction is highly effective in offsetting changes in either the fair value or the cash flows of the hedged item. When it is determined that a derivative ceases to be highly effective or that the hedged transaction is no longer probable of occurring, we discontinue hedge accounting.
Income Taxes
We file a consolidated U.S. federal income tax return for GTI and its eligible domestic subsidiaries. Our non-U.S. subsidiaries file income tax returns in their respective local jurisdictions. We account for income taxes under the asset and liability method. Deferred tax assets and liabilities are recognized for the future tax consequences attributable to temporary differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases and tax benefit carry forwards. Deferred tax assets and liabilities at the end of each period are determined using enacted tax rates. A valuation allowance is established or maintained, when, based on currently available information and other factors, it is more likely than not that all or a portion of a deferred tax asset will not be realized.
Under the guidance on accounting for uncertainty in income taxes, we recognize the benefit from an uncertain tax position only if it is more likely than not that the tax position will be sustained on examination by taxing authorities, based on the technical merits of the position. The tax benefits recognized in the financial statements from such a position are measured based on the largest benefit that has a greater than 50% likelihood of being realized upon ultimate settlement. The guidance on accounting for uncertainty in income taxes also provides guidance on derecognition, classification, interest and penalties on income taxes, and accounting in interim periods.
The Company treats taxes due on future U.S. inclusions in taxable income related to Global Intangible Low Tax Income ("GILTI") as a current period expense when incurred. See Note 13, "Income Taxes" for more information.
Related Party Tax Receivable Agreement
On April 23, 2018, the Company entered into a Tax Receivable Agreement that provides Brookfield, as the sole pre-IPO stockholder, the right to receive future payments from us for 85% of the amount of cash savings, if any, in U.S. federal income tax and Swiss tax that we and our subsidiaries realize as a result of the utilization of certain tax assets attributable to periods prior to our IPO, including certain federal net operating losses ("NOLs"), previously taxed income under Section 959 of the Internal Revenue Code of 1986, as amended from time to time (the "Code"), foreign tax credits, and certain NOLs in Swissco (collectively, the "Pre-IPO Tax Assets"). In addition, we will pay interest on the payments we will make to Brookfield with respect to the amount of these cash savings from the due date (without extensions) of our tax return where we realize these savings to the payment date at a rate equal to the one-month period secured overnight financing rate administered by the Federal Reserve Bank of New York plus 1.10%. The term of the Tax Receivable Agreement commenced on April 23, 2018 and will continue until there is no potential for any future tax benefit payments.
The Tax Receivable Agreement liability is recorded based on the best estimate of the utilization of Pre-IPO Tax Assets and is revised annually in the fourth quarter or earlier if and when significant changes in the forecast are identified.
Retirement Plans and Post-Employment Benefits
We use actuarial methods and assumptions to account for our defined benefit pension plans and our post-employment benefits. We recognize in earnings the change in the fair value of plan assets and net actuarial gains and losses annually in the fourth quarter of each year with a mark-to-market adjustment ("MTM Adjustment") and whenever a plan is remeasured (e.g., due to a significant curtailment, settlement, etc.). Pension and post-employment benefits expense includes the MTM Adjustment, actuarially computed cost of benefits earned during the current service period, the interest cost on accrued obligations, the expected return on plan assets and adjustments due to plan settlements and curtailments. Contributions to the qualified U.S. retirement plan are made in accordance with the requirements of the Employee Retirement Income Security Act of 1974.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Additional information with respect to benefits plans is set forth in Note 11, “Retirement Plans and Post-Employment Benefits.”
Stock-based Compensation
The Company recognizes stock-based compensation expense based on the grant date fair value of the award over the period during which an employee or director is required to provide service in exchange for the award. Stock-based awards include stock options, restricted stock units ("RSUs"), performance-based restricted stock units (“PSUs”) and deferred share units ("DSUs"). The fair value of RSUs and DSUs is primarily based on the closing market price of a share of the Company's common stock on the date of grant, modified as appropriate to take into account the features of such grants. The fair value of PSUs is determined using a Monte Carlo valuation on the date of grant. Stock options are granted with an exercise price equal to the closing price of the Company's common shares on the date of grant. The fair value of stock options is determined using a Black-Scholes option-pricing model, which incorporates assumptions regarding the expected volatility, the expected option life, the risk-free interest rate, and the expected dividend yield. The Company accounts for forfeitures as they occur. See Note 3, "Stock-Based Compensation" for additional information.
Environmental, Health and Safety Matters
Our operations are governed by laws addressing protection of the environment and worker safety and health. These laws provide for civil and criminal penalties and fines, as well as injunctive and remedial relief, for noncompliance and require remediation at sites where hazardous substances have been released into the environment.
We have been in the past, and may become in the future, the subject of formal or informal enforcement actions or proceedings regarding noncompliance with these laws or the remediation of company-related substances released into the environment. Historically, such matters have been resolved by negotiation with regulatory authorities resulting in commitments to compliance, abatement or remediation programs and in some cases payment of penalties. Historically, neither the commitments undertaken nor the penalties imposed on us have been material.
Environmental considerations are part of all significant capital expenditure decisions. Environmental remediation, compliance and management expenses were approximately $12.1 million, $22.4 million and $16.9 million in 2023, 2022 and 2021, respectively. A charge to income is recorded when it is probable that a liability has been incurred and the cost can be reasonably estimated. When payments are fixed or determinable, the liability is discounted using a rate at which the payments could be effectively settled. The accrued liability relating to environmental remediation was $4.4 million as of both December 31, 2023 and 2022.
Our environmental liabilities do not take into consideration possible recoveries of insurance proceeds. Because of the uncertainties associated with environmental remediation activities at sites where we may be potentially liable, future expenses to remediate sites could be considerably higher than the accrued liability.
Foreign Currency Translation and Remeasurement
We translate the financial statements of foreign subsidiaries, whose local currency is their functional currency, to U.S. dollars using period-end exchange rates for assets and liabilities and average exchange rates for each period for revenues, expenses, gains and losses. Differences arising from exchange rate changes are included in AOCL on the Consolidated Balance Sheets until such time as the operations of such non-U.S. subsidiaries are sold or substantially or completely liquidated.
For our Russian, Swiss, Luxembourg, United Kingdom and Mexican subsidiaries, whose functional currency is the U.S. dollar, we remeasure non-monetary balance sheet accounts and the related income statement accounts at historical exchange rates. Resulting gains and losses arising from the fluctuations in currency for monetary accounts are recognized in other expense (income), net, in the Consolidated Statements of Operations. Gains and losses arising from fluctuations in currency exchange rates on transactions denominated in currencies other than the functional currency are recognized in earnings as incurred.
We have non-dollar denominated intercompany loans between some of our foreign subsidiaries. These loans are subject to remeasurement gains and losses due to changes in currency exchange rates. One of these loans has been deemed to be essentially permanent prior to settlement and, as a result, remeasurement gains and losses on this loan were recorded as a component of AOCL on the Consolidated Balance Sheets. The remaining loans are deemed to be temporary and, as a result, remeasurement gains and losses on these loans are recorded as currency (gains) losses in other expense (income), net, on the Consolidated Statements of Operations.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Goodwill and Other Intangible Assets
Goodwill is the excess of the acquisition cost of businesses over the fair value of the identifiable net assets acquired. We do not recognize deferred income taxes for the difference between the assigned value and the tax basis related to nondeductible goodwill. Goodwill is not amortized; however, impairment testing is performed annually or more frequently if circumstances indicate that impairment may have occurred. We perform the annual goodwill impairment test at December 31.
The annual goodwill impairment testing may begin with a qualitative assessment of potential impairment indicators in order to determine whether it is necessary to perform the quantitative goodwill impairment test.
Other amortizable intangible assets, which consist primarily of trademarks and trade names, technology and know-how and customer-related intangibles, are amortized over their estimated useful lives using the straight line or sum-of-the-years digits method. The estimated useful lives for each major category of amortizable intangible assets are:
| | | | | |
| Years |
Trade names | 5-20 |
Technology and know-how | 5-14 |
Customer-related intangibles | 5-15 |
The carrying value of intangible assets is assessed when events and circumstances indicating impairment are present. Recoverability of assets to be held and used is measured by a comparison of the carrying amount of the assets to future undiscounted net cash flows expected to be generated by the assets. If the assets are considered to be impaired, the impairment to be recognized is measured by the amount by which the carrying amount of the assets exceeds the fair value of the assets. Additional information about goodwill and other intangibles is set forth in Note 6, “Goodwill and Other Intangible Assets.”
Major Maintenance and Repair Costs
We perform scheduled major maintenance of the storage and processing units at our Seadrift plant (referred to as “overhaul”). Time periods between overhauls vary by unit. We also perform significant maintenance and repair shutdown of the plant (referred to as “turnaround”) every other year.
Costs of overhauls and turnarounds include plant personnel, contract services, materials and rental equipment. We defer these costs when incurred and use the straight-line method to amortize them over the period of time estimated to lapse until the next scheduled overhaul of the applicable storage or processing unit. Under this policy, $0.7 million was deferred in 2023 and $17.2 million was deferred in 2022. Amortization of deferred maintenance costs totaled $7.5 million, $4.7 million and $4.6 million in 2023, 2022 and 2021, respectively.
(Loss) Earnings per share
The calculation of basic (loss) earnings per share is based on the weighted average number of common shares outstanding. Diluted (loss) earnings per share reflects the assumed conversion of all dilutive common stock equivalents as appropriate using the treasury stock method. See Note 15, “(Loss) Earnings per Share.”
Use of Estimates
The preparation of financial statements in conformity with U.S. generally accepted accounting principles (“GAAP”) requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent liabilities at the date of the Consolidated Financial Statements and the reported amounts of revenue and expenses. Significant estimates and assumptions are used for, but are not limited to, inventory valuation, pension and other post-employment benefits, allowance for doubtful accounts, contingent liabilities, accruals and valuation allowances, asset impairment, and environmental-related accruals. Actual results could differ from our estimates.
Reclassifications and Adjustments
Certain items previously reported in specific financial statement captions within the Consolidated Statements of Operations have been reclassified between lines to conform to the current presentation. In addition, specific financial statement captions within the Consolidated Statements of Cash Flows have been reclassified between lines within cash flow from operating activities to conform to the current presentation.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Subsequent Events
We evaluate events that occur after the balance sheet date but before financial statements are issued to determine if a material event requires our amending the financial statements or disclosing the event.
Recently Adopted Accounting Standards
In September 2022, the FASB issued Accounting Standards Update (“ASU”) 2022-04, Liabilities - Supplier Finance Programs (Subtopic 405-50): Disclosure of Supplier Finance Program Obligations, which requires disclosures intended to enhance the transparency of supplier finance programs. The amendments in this ASU require buyers in a supplier finance program to disclose sufficient information about the program to allow a user of financial statements to understand the program’s nature, activity during the period, changes from period to period, and potential magnitude. The amendments are effective for fiscal years beginning after December 15, 2022, including interim periods within those fiscal years, except for the disclosure of rollforward information, which is effective for fiscal years beginning after December 15, 2023. Early adoption is permitted. The amendments should be applied retrospectively to each period in which a balance sheet is presented, except for disclosure of rollforward information, which should be applied prospectively. The Company adopted this guidance on January 1, 2023.
Recently Issued Accounting Pronouncements Not Yet Adopted
In November 2023, the FASB issued ASU No. 2023-07, Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures, which is intended to improve reportable segment disclosure requirements, primarily through enhanced disclosures about significant segment expenses. The guidance is effective for fiscal years beginning after December 15, 2023, and interim periods within fiscal years beginning after December 15, 2024. Early adoption is permitted. The guidance is to be applied retrospectively to all prior periods presented in the financial statements. Upon transition, the segment expense categories and amounts disclosed in the prior periods should be based on the significant segment expense categories identified and disclosed in the period of adoption. We are currently evaluating the potential impact of adopting this new guidance on our consolidated financial statements and related disclosures.
In December 2023, the FASB issued ASU No. 2023-09, Income Taxes (Topic 740): Improvements to Income Tax Disclosures, which is intended to enhance the transparency, decision usefulness and effectiveness of income tax disclosures. The amendments in this ASU require a public entity to disclose a tabular tax rate reconciliation, using both percentages and currency, with specific categories. A public entity is also required to provide a qualitative description of the states and local jurisdictions that make up the majority of the effect of the state and local income tax category and the net amount of income taxes paid, disaggregated by federal, state and foreign taxes and also disaggregated by individual jurisdictions. The amendments also remove certain disclosures that are no longer considered cost beneficial. The amendments are effective prospectively for annual periods beginning after December 15, 2024, and early adoption and retrospective application are permitted. Although the ASU only modifies the Corporation's required income tax disclosures, the Corporation is currently evaluating the impact of adopting this guidance on the consolidated financial statements.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(2) Revenue from Contracts with Customers
Disaggregation of Revenue
The following table provides information about disaggregated revenue by type of product and contract:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) |
Graphite Electrodes - LTAs | $ | 253,262 | | | $ | 870,287 | | | $ | 1,040,214 | |
Graphite Electrodes - Non-LTAs | 338,746 | | | 351,140 | | | 258,426 | |
By-products and other | 28,492 | | | 59,823 | | | 47,148 | |
Total Revenues | $ | 620,500 | | | $ | 1,281,250 | | | $ | 1,345,788 | |
Contract Balances
Substantially all the Company's receivables relate to contracts with customers. Accounts receivable are recorded when the right to consideration becomes unconditional. Payment terms on invoices range from 30 to 120 days depending on the customary business practices of the jurisdictions in which we do business.
Certain short-term and longer-term sales contracts require up-front payments prior to the Company’s fulfillment of any performance obligation. These contract liabilities are recorded as current or long-term deferred revenue, depending on the lag between the prepayment and the expected delivery of the related products. Additionally, deferred revenue or contract assets originate from contracts where the allocation of the transaction price to the performance obligations based on their relative stand-alone selling prices results in the timing of revenue recognition being different from the timing of the invoicing. In this case, deferred revenue is amortized into revenue based on the transaction price allocated to the remaining performance obligations and contract assets are realized through the contract invoicing.
The Company did not have any contract asset balances as of December 31, 2023 or 2022.
Current deferred revenue is included in "Other accrued liabilities" on the Consolidated Balance Sheets. The following table provides our contract liability balances as of December 31, 2023 and 2022.
| | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| (Dollars in thousands) |
Current deferred revenue | $ | 31,583 | | | $ | 27,878 | |
The amount of revenue recognized in 2023 that was included in the December 31, 2022 current deferred revenue balance was $13.0 million. The increase in the December 31, 2023 current deferred revenue balance versus the prior year was primarily driven by the net difference between up-front payments received and the related shipments. The amount of revenue recognized in 2022 that was included in the December 31, 2021 deferred revenue current balance was $2.5 million.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Transaction Price Allocated to the Remaining Performance Obligations
The following table presents estimated revenues expected to be recognized in the corresponding period below related to performance obligations that are unsatisfied (or partially unsatisfied) at the end of reporting period. The revenue associated with our LTAs is expected to be approximately as follows:
| | | | | |
| 2024 |
| (Dollars in millions) |
Estimated LTA revenue | $100-$135(1) |
(1) Includes expected termination fees from a few customers that have failed to meet certain obligations under their LTAs.
The majority of the LTAs are defined as pre-determined fixed annual volume contracts while a small portion are defined with a specified volume range. For 2024, the contractual revenue amounts above are based upon the minimum volume for those contracts with specified ranges. The actual revenue realized from these contracted volumes may vary in timing and total due to contract non-performance, force majeure notices, arbitrations, credit risk associated with certain customers facing financial challenges and customer demand related to contracted volume ranges.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(3) Stock-Based Compensation
The Company’s Omnibus Equity Incentive Plan permits the granting of options and other stock-based awards (including restricted stock units (“RSUs”), deferred restricted stock units (“DRSUs”) performance-based restricted stock units (“PSUs”) and deferred share units (“DSUs”)). As of December 31, 2023, the aggregate number of shares authorized under the plan since its initial adoption was 15.0 million. Shares issued upon vesting or exercise are new share issuances. Upon the vesting or payment of stock awards, an employee may elect receipt of the full share amount and either pay the resulting taxes or have the Company withhold shares to cover the tax obligation. At December 31, 2023, 9.5 million common stock shares were available for future issuance.
Stock-based compensation expense was $4.4 million, $2.3 million and $16.6 million in 2023, 2022 and 2021, respectively. A majority of the expense, $4.0 million in 2023, $2.1 million in 2022 and $14.6 million in 2021, was recorded as selling and administrative expenses in the Consolidated Statement of Operations, with the remaining expenses incurred as cost of goods sold. Stock-based compensation expense for 2021 included $14.7 million, recorded in the second quarter of 2021, due to the Change in Control accelerated vesting provisions of certain of the Company’s awards. For the purpose of these grants, a Change in Control occurred when Brookfield and any affiliates thereof ceased to own stock of the Company that constituted at least thirty percent (30%) or thirty-five percent (35%), as applicable, of the total fair market value or total voting power of the stock of the Company. Out of the $14.7 million recorded with the Change in Control, $0.9 million accelerated at the 35% ownership level and the remaining $13.8 million accelerated at the 30% ownership level.
The Company derives a tax deduction measured by the excess of the market value over the grant price at the date stock-based compensation awards are exercised or vest. The Company recognized tax expense of $0.2 million in 2023 and tax benefits of less than $0.1 million and $1.8 million in 2022 and 2021, respectively, relating to the issuance of common stock for the exercise/vesting of equity awards.
Stock Options. Non-qualified stock options may be granted to our employees and directors. Stock options granted in 2023 vest over a three-year period, with one-third of the award vesting on the anniversary date of the grant in each of the next three years. Stock options granted prior to 2023 vest over a five-year period, with one-fifth of the award vesting on the anniversary date of the grant in each of the five years following the grant date. All stock options expire 10 years from the date of grant. Stock option exercises are satisfied through the issuance of common shares. Compensation expense for stock options is based on the fair value of the stock option on the date of the grant. We calculate the fair value of stock options using the Black-Scholes option-pricing model. The weighted average assumptions used in our Black-Scholes option pricing model for options granted in 2023, 2022 and 2021 were as follows:
| | | | | | | | | | | | | | | | | |
| | 2023 | 2022 | | 2021 |
Dividend yield | | 0.71% - 0.83% | 0.40% - 0.56% | | 0.32% - 0.35% |
Expected volatility | | 58.16 | % | 58.14 | % | | 61.62 | % |
Risk-free interest rate | | 3.60% - 4.10% | 1.93% - 2.89% | | 1.1% - 1.21% |
Expected term in years | | 6.0 years | 6.5 years | | 6.5 years |
Dividend Yield. Our dividend yield estimate is based on our expected dividends and the stock price on the grant date.
Expected Volatility. We estimate the volatility of our common stock at the date of grant based on the historical volatility of the Company’s stock. The volatility factor we use is based on our historical closing prices since our stock has been publicly traded.
Risk-Free Interest Rate. We base the risk-free interest rate on the implied yield currently available on U.S. Treasury zero-coupon issues with an equivalent remaining term equal to the expected life of the award.
Expected Term In Years. The expected life of awards granted represents the time period that the awards are expected to be outstanding. We determined the expected term of the grants using the “simplified” method as described by the SEC, since we do not have a history of stock option awards to provide a reliable basis for estimating such term.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The following table summarizes activity related to stock options during 2023:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | Number of Options | | Weighted- Average Exercise Price Per Share | | Aggregate Intrinsic Value (thousands) | | Weighted Average Remaining Term (Years) |
Outstanding at December 31, 2022 | | 1,890,167 | | | $ | 12.30 | | | | | |
Granted | | 519,482 | | | 5.51 | | | | | |
Exercised | | — | | | — | | | | | |
Forfeited or expired | | (382,038) | | | 8.56 | | | | | |
Outstanding at December 31, 2023 | | 2,027,611 | | | $ | 11.27 | | | $ | — | | | 6.5 years |
Vested and Expected to vest as of December 31, 2023 | | 2,027,611 | | | $ | 11.27 | | | $ | — | | | 6.5 years |
Exercisable at December 31, 2023 | | 1,444,617 | | | $ | 12.84 | | | $ | — | | | 5.7 years |
Outstanding options have exercise prices ranging from $4.83 per share to $20.00 per share.
A summary of the status and changes of stock options and the related average price per share follows:
| | | | | | | | | | | | | | |
| | Number of Options | | Weighted- Average Grant Date Fair Value |
Outstanding unvested as of December 31, 2022 | | 429,503 | | | $ | 5.42 | |
Granted | | 519,482 | | | 3.01 | |
Vested | | (122,221) | | | 5.73 | |
Forfeited | | (243,770) | | | 3.42 | |
Outstanding unvested as of December 31, 2023 | | 582,994 | | | $ | 4.04 | |
We recognized stock-based compensation expense of $0.8 million, $0.6 million and $5.9 million in 2023, 2022 and 2021, respectively, relating to stock options. As of December 31, 2023, there was $1.8 million of total unrecognized compensation cost related to unvested stock options, which is expected to be amortized over a weighted average period of 2.7 years. The total fair value of options vested was $0.7 million in 2023, $0.3 million in 2022 and $6.6 million in 2021. There were 25,000 and 39,700 options exercised during 2022 and 2021, respectively. No options were exercised during 2023. Cash received from option exercises during 2022 and 2021 was $0.2 million and $0.4 million, respectively.
RSUs - Employees. RSUs constitute an agreement to deliver shares of common stock to the participant at the end of a vesting period. Compensation expense for RSUs is based on the closing price of our common stock on the date of grant, less forfeitures or cancellations of awards throughout the vesting period. RSUs granted in 2023 vest over a three-year period, with one-third of the award vesting on the anniversary date of the grant in each of the next three years. RSUs granted prior to 2023 vest over a five-year period, with one-fifth of the award vesting on the anniversary date of the grant in each of the five years following the grant date. A summary of the status and changes of shares subject to RSU awards for employees and the related average price per share follows:
| | | | | | | | | | | | | | |
| | Number of Shares | | Weighted- Average Grant Date Fair Value |
Outstanding unvested as of December 31, 2022 | | 477,317 | | | $ | 9.72 | |
Granted | | 669,593 | | | 5.58 | |
Cancelled | | (164,956) | | | 6.54 | |
Vested | | (96,589) | | | 9.76 | |
Outstanding unvested as of December 31, 2023 | | 885,365 | | | $ | 7.18 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
During 2023, 2022 and 2021, we recognized stock-based compensation expense of $1.7 million, $0.7 million and $10.0 million, respectively, relating to RSU awards for employees. The total fair value of RSU awards vested during 2023, 2022 and 2021 was $0.9 million, less than $0.1 million and $10.8 million, respectively. As of December 31, 2023, $4.8 million of expense with respect to non-vested RSUs has yet to be recognized and will be amortized into expense over a weighted-average period of approximately 2.7 years.
PSUs. Beginning in 2023, executive officers and selected other employees receive PSU awards. Payouts, in the form of unrestricted common stock, vary between 0% and 200% based on the degree to which the Company’s total shareholder return relative to a peer group’s performance exceeds predetermined threshold, target and maximum performance goals over three-year performance periods with measurement periods after 12-, 24-, and 36-months. No payout will occur unless threshold performance is achieved. The following table summarizes the activity related to PSUs during 2023:
| | | | | | | | | | | | | | |
| | Number of Shares | | Weighted- Average Grant Date Fair Value |
Outstanding as of December 31, 2022 | | — | | | $ | — | |
Granted | | 544,801 | | | 7.30 | |
Vested | | — | | | — | |
Forfeited | | (196,786) | | | 7.43 | |
Outstanding as of December 31, 2023 | | 348,015 | | | $ | 7.23 | |
The fair value of grants of PSUs is determined using a Monte Carlo valuation. Total compensation expense for PSUs in 2023 was $0.7 million. As of December 31, 2023, there was $1.8 million of unrecognized compensation cost related to PSUs.
RSUs and DRSUs - Non-Employee Directors. Beginning in 2023, non-employee directors receive annual grants of service-based RSUs that are expected to vest six months after the date of grant, subject generally to a non-employee director’s continued service on the Company’s Board of Directors. Compensation expense for RSUs and DRSUs is based on the closing price of our common stock on the date of grant, less forfeitures or cancellations of awards throughout the vesting period. Non-employee directors have the option to elect to defer receipt of their vested RSUs and instead be granted service-based DRSUs that are equivalent in value to the RSUs. DRSUs will be paid out either as soon as practicable following the date of termination of the director’s service as a director (but in any event no later than the last day of the calendar year in which such termination occurs) in a single lump sum or in substantially equal 20% installments on the first five annual anniversaries of the date of termination of service as a director. The following table summarizes RSU and DRSU activity during 2023 for our non-employee directors:
| | | | | | | | | | | | | | |
| | Number of Shares | | Weighted- Average Grant Date Fair Value |
Outstanding as of December 31, 2022 | | — | | | $ | — | |
Granted | | 154,894 | | | 4.24 | |
Vested and delivered | | (23,971) | | | 4.18 | |
Outstanding vested and deferred as of December 31, 2023 | | 130,923 | | | $ | 4.25 | |
The Company recognized $0.6 million of expense related to these awards in 2023.
DSUs. DSUs are primarily granted to our non-employee directors in lieu of cash retainers and vest immediately upon grant. All whole DSUs will be settled in shares of our common stock after the Director's termination of service on the Board and any fractional shares will be settled in cash. The following table summarizes DSU activity during 2023:
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
| | | | | | | | | | | | | | |
| | Number of Shares | | Weighted- Average Grant Date Fair Value |
Outstanding as of December 31, 2022 | | 362,640 | | | $ | 8.80 | |
Granted | | 152,509 | | | 3.59 | |
Distributed | | (137,609) | | | 9.34 | |
Outstanding vested and deferred as of December 31, 2023 | | 377,540 | | | $ | 6.52 | |
During 2023, 2022 and 2021, we recognized stock-based compensation expense of $0.6 million, $1.0 million and $0.7 million, respectively, relating to DSU awards. The total fair value of DSU awards vested was $0.5 million in 2023 and $1.0 million in both 2022 and 2021.
(4) Segment Reporting
Our Industrial Materials segment, our only reportable segment, manufactures high-quality graphite electrodes essential to the production of EAF steel and other ferrous and non-ferrous metals. Petroleum needle coke, a crystalline form of carbon derived from decant oil, is a key raw material used in the production of graphite electrodes. We utilize the majority of the needle coke that we produce internally to manufacture our graphite electrodes and as a result approximately 95% of our revenues from external customers are derived from the sale of graphite electrodes. No single customer accounted for 10% or more of the Company's net sales in 2023, 2022 or 2021.
The following tables summarize information as to the Company's operations in different geographic areas:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) |
Net sales: | | | | | |
United States | $ | 206,263 | | | $ | 340,793 | | | $ | 285,710 | |
Americas (excluding the United States) | 100,364 | | | 256,253 | | | 241,442 | |
Asia Pacific | 66,214 | | | 116,849 | | | 154,084 | |
Europe, Middle East, Africa | 247,659 | | | 567,355 | | | 664,552 | |
Total | $ | 620,500 | | | $ | 1,281,250 | | | $ | 1,345,788 | |
| | | | | | | | | | | |
| December 31, |
2023 | | 2022 |
(Dollars in thousands) |
Long-lived assets (a): | | | |
United States | $ | 196,847 | | | $ | 192,038 | |
Mexico | 117,414 | | | 124,024 | |
Brazil | 4,424 | | | 4,327 | |
France | 93,660 | | | 93,880 | |
Spain | 109,127 | | | 104,392 | |
Other countries | 642 | | | 485 | |
Total | $ | 522,114 | | | $ | 519,146 | |
(a)Long-lived assets represent fixed assets, net of accumulated depreciation.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(5) Debt and Liquidity
The following table presents our long-term debt:
| | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| (Dollars in thousands) |
2018 Term Loan Facility | $ | — | | | $ | 433,708 | |
2020 Senior Secured Notes | 500,000 | | | 500,000 | |
2023 Senior Secured Notes | 450,000 | | | — | |
Other debt | 139 | | | 268 | |
Unamortized debt discount and issuance costs | (24,494) | | | (12,049) | |
Total debt | 925,645 | | | 921,927 | |
Less: Long-term debt, current portion | (134) | | | (124) | |
Long-term debt | $ | 925,511 | | | $ | 921,803 | |
2018 Term Loan and 2018 Revolving Credit Facility
In February 2018, the Company entered into a credit agreement (as amended, the “2018 Credit Agreement”), which provided for (i) a $2,250 million senior secured term facility (the “2018 Term Loan Facility”) after giving effect to the June 2018 amendment (the “First Amendment”) that increased the aggregate principal amount of the 2018 Term Loan Facility from $1,500 million to $2,250 million and (ii) a $330 million senior secured revolving credit facility after giving effect to the May 2022 amendment that increased the revolving commitments under the 2018 Credit Agreement by $80 million from $250 million (the “2018 Revolving Credit Facility”). GrafTech Finance Inc. (“GrafTech Finance”) was the sole borrower under the 2018 Term Loan Facility while GrafTech Finance, GrafTech Switzerland SA (“Swissco”) and GrafTech Luxembourg II S.à.r.l. (“Luxembourg Holdco” and, together with GrafTech Finance and Swissco, the “Co-Borrowers”) are co-borrowers under the 2018 Revolving Credit Facility. The 2018 Revolving Credit Facility matures on May 31, 2027. The net proceeds from the 2023 Senior Secured Notes were used to repay outstanding borrowings under our 2018 Term Loan Facility. As of December 31, 2023 and 2022, the availability under our 2018 Revolving Credit Facility was $112.4 million and $327.0 million, respectively. As any borrowings under the 2018 Revolving Credit Facility remain subject to compliance with the financial covenant thereunder, our operating performance as of December 31, 2023 resulted in a reduction under the facility. As of December 31, 2023 and 2022, there were no borrowings outstanding on the 2018 Revolving Credit Facility and there was $3.1 million and $3.0 million of letters of credit drawn against the 2018 Revolving Credit Facility as of each date, respectively.
The 2018 Revolving Credit Facility bears interest, at our option, at a rate equal to either (i) the Adjusted Term SOFR Rate and Adjusted EURIBOR Rate (each, as defined in the 2018 Credit Agreement), plus an applicable margin initially equal to 3.00% per annum or (ii) the ABR Rate, plus an applicable margin initially equal to 2.00% per annum, in each case with two 25 basis point step downs based on achievement of certain senior secured first lien net leverage ratios. In addition, we are required to pay a quarterly commitment fee on the unused commitments under the 2018 Revolving Credit Facility in an amount equal to 0.25% per annum.
The 2018 Revolving Credit Facility is guaranteed by each of our domestic subsidiaries, subject to certain customary exceptions, and by GrafTech Luxembourg I S.à.r.l., a Luxembourg société à responsabilité limitée and an indirect wholly owned subsidiary of GrafTech, Luxembourg HoldCo, and Swissco (collectively, the “Guarantors”) with respect to all obligations under the 2018 Revolving Credit Facility of each of our foreign subsidiaries that is a Controlled Foreign Corporation (within the meaning of Section 956 of the Internal Revenue Code of 1986, as amended from time to time (the “Code”)).
Any obligations under the 2018 Revolving Credit Facility are secured, subject to certain exceptions, by: (i) a pledge of all of the equity securities of each domestic Guarantor and of each other direct, wholly owned domestic subsidiary of GrafTech and any Guarantor, (ii) a pledge on no more than 65% of the equity interests of each subsidiary that is a Controlled Foreign Corporation (within the meaning of Section 956 of the Code), and (iii) security interests in, and mortgages on, personal property and material real property of each domestic Guarantor, subject to permitted liens and certain exceptions specified in the 2018 Revolving Credit Facility. The obligations of each foreign subsidiary of GrafTech that is a Controlled Foreign Corporation under the 2018 Revolving Credit Facility are secured by (i) a pledge of all of the equity securities of each Guarantor that is a Controlled Foreign Corporation and of each direct, wholly owned subsidiary of any Guarantor that is a Controlled Foreign
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Corporation, and (ii) security interests in certain receivables and personal property of each Guarantor that is a Controlled Foreign Corporation, subject to permitted liens and certain exceptions specified in the 2018 Revolving Credit Facility.
The 2018 Revolving Credit Facility contains customary representations and warranties and customary affirmative and negative covenants applicable to GrafTech and restricted subsidiaries, including, among other things, restrictions on indebtedness, liens, investments, fundamental changes, dispositions, and dividends and other distributions. The 2018 Revolving Credit Facility contains a financial covenant that requires GrafTech to maintain a senior secured first lien net leverage ratio not greater than 4.00 to 1.00 when the aggregate principal amount of borrowings under the 2018 Revolving Credit Facility and outstanding letters of credit issued under the 2018 Revolving Credit Facility (except for undrawn letters of credit in an aggregate amount equal to or less than $35.0 million), taken together, exceed 35% of the total amount of commitments under the 2018 Revolving Credit Facility. The 2018 Revolving Credit Facility also contains customary events of default. We were in compliance with all of our debt covenants as of December 31, 2023 and 2022.
2020 Senior Secured Notes
In December 2020, GrafTech Finance issued $500.0 million aggregate principal amount of 4.625% senior secured notes due 2028 (the “2020 Senior Secured Notes”) in a private offering. The 2020 Senior Secured Notes and related guarantees are secured on a pari passu basis by the collateral securing the 2018 Revolving Credit Facility and the 2023 Senior Secured Notes. All of the net proceeds from the 2020 Senior Secured Notes were used to partially repay borrowings under our 2018 Term Loan Facility.
The 2020 Senior Secured Notes pay interest in arrears on June 15 and December 15 of each year, with the principal due in full on December 15, 2028. Prior to December 15, 2023, up to 40% of the 2020 Senior Secured Notes may be redeemed with the net cash proceeds of certain equity offerings at a price equal to 104.625% of the principal amount thereof, together with accrued and unpaid interest, if any. The 2020 Senior Secured Notes could have been redeemed, in whole or in part, at any time prior to December 15, 2023 at a price equal to 100% of the principal amount of the notes redeemed plus a premium together with accrued and unpaid interest, if any, to, but not including, the redemption date. Thereafter, the 2020 Senior Secured Notes may be redeemed, in whole or in part, at various prices depending on the date redeemed.
The indenture governing the 2020 Senior Secured Notes (the “ 2020 Indenture”) contains certain covenants that, among other things, limit the Company’s ability, and the ability of certain of its subsidiaries, to incur or guarantee additional indebtedness or issue preferred stock, pay distributions on, redeem or repurchase capital stock or redeem or repurchase subordinated debt, incur or suffer to exist liens securing indebtedness, make certain investments, engage in certain transactions with affiliates, consummate certain asset sales and effect a consolidation or merger, or sell, transfer, lease or otherwise dispose of all or substantially all assets. Pursuant to the Indenture, if our pro forma consolidated first lien net leverage ratio is no greater than 2.00 to 1.00, we can make restricted payments so long as no default or event of default has occurred and is continuing. If our pro forma consolidated first lien net leverage ratio is greater than 2.00 to 1.00, we can make restricted payments pursuant to certain baskets.
The 2020 Indenture contains events of default customary for agreements of its type (with customary grace periods, as applicable) and provides that, upon the occurrence of an event of default arising from certain events of bankruptcy or insolvency with respect to the Company or GrafTech Finance, all outstanding 2020 Senior Secured Notes will become due and payable immediately without further action or notice. If any other type of event of default occurs and is continuing, then the trustee or the holders of at least 30% in principal amount of the then outstanding 2020 Senior Secured Notes may declare all of the 2020 Senior Secured Notes to be due and payable immediately. We were in compliance with all of our debt covenants as of December 31, 2023 and 2022.
2023 Senior Secured Notes
In June 2023, GrafTech Global Enterprises Inc. issued $450 million aggregate principal amount of 9.875% senior secured notes due 2028 (the “2023 Senior Secured Notes”), including $11.4 million of original issue discount. The 2023 Senior Secured Notes were issued at an issue price of 97.456% of the principal amount thereof in a private offering. The 2023 Senior Secured Notes and related guarantees are secured on a pari passu basis by the collateral securing the 2018 Revolving Credit Facility and the 2020 Senior Secured Notes. The net proceeds from the 2023 Senior Secured Notes were used to repay borrowings under our 2018 Term Loan Facility.
The 2023 Senior Secured Notes pay interest in arrears on June 15 and December 15 of each year, with the principal due in full on December 15, 2028. Prior to December 15, 2025, up to 40% of the 2023 Senior Secured Notes may be redeemed with the net cash proceeds of certain equity offerings at a price equal to 109.875% of the principal amount thereof, together with accrued and unpaid interest, if any. The 2023 Senior Secured Notes may be redeemed, in whole or in part, at any time
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
prior to December 15, 2025 at a price equal to 100% of the principal amount of the notes redeemed plus a premium together with accrued and unpaid interest, if any, to, but not including, the redemption date. Thereafter, the 2023 Senior Secured Notes may be redeemed, in whole or in part, at various prices depending on the date redeemed.
The indenture governing the 2023 Senior Secured Notes (the “2023 Indenture”) contains certain covenants that, among other things, limit the Company’s ability, and the ability of certain of its subsidiaries, to incur or guarantee additional indebtedness or issue preferred stock, pay distributions on, redeem or repurchase capital stock or redeem or repurchase subordinated debt, incur or suffer to exist liens securing indebtedness, make certain investments, engage in certain transactions with affiliates, consummate certain asset sales and effect a consolidation or merger, or sell, transfer, lease or otherwise dispose of all or substantially all assets. Pursuant to the 2023 Indenture, if our pro forma consolidated first lien net leverage ratio is no greater than 2.00 to 1.00, we can make restricted payments so long as no default or event of default has occurred and is continuing. If our pro forma consolidated first lien net leverage ratio is greater than 2.00 to 1.00, we can make restricted payments pursuant to certain baskets.
The 2023 Indenture contains events of default customary for agreements of its type (with customary grace periods, as applicable) and provides that, upon the occurrence of an event of default arising from certain events of bankruptcy or insolvency with respect to the Company or GrafTech Global Enterprises Inc., all outstanding 2023 Senior Secured Notes will become due and payable immediately without further action or notice. If any other type of event of default occurs and is continuing, then the trustee or the holders of at least 30% in principal amount of the then outstanding 2023 Senior Secured Notes may declare all of the 2023 Senior Secured Notes to be due and payable immediately. We were in compliance with all of our debt covenants as of December 31, 2023.
Maturities on long-term debt instruments as of December 31, 2023 are as follows:
| | | | | |
| (Dollars in thousands) |
2024 | $ | 139 | |
2025 | — | |
2026 | — | |
2027 | — | |
2028 | 950,000 | |
2029 and thereafter | — | |
Total | $ | 950,139 | |
.
(6) Goodwill and Other Intangible Assets
Goodwill
Goodwill arises from the purchase price for acquired businesses exceeding the fair value of tangible and intangible assets acquired less assumed liabilities. The Company has two reporting units, Graphite Electrodes and Needle Coke. The acquisition of the Company by Brookfield in 2015 generated a goodwill amount of $171.1 million, which was allocated entirely to the Graphite Electrode reporting unit.
Goodwill is tested for impairment annually as of December 31 and between annual tests whenever events or circumstances indicate that the carrying value of a reporting unit may exceed its fair value.
For the 2023 annual impairment testing, the Company performed a quantitative assessment of the fair value of the reporting unit, using a combination of the income approach and the market approach (Level 3 in the fair value hierarchy) from a market participant’s perspective. The valuation of the Graphite Electrode reporting unit is performed with cash flows that are adjusted to present this reporting unit as purchasing petroleum needle coke entirely from third parties at anticipated market prices.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The income approach was based on discounted projected debt-free cash flows for the graphite electrode reporting unit. The forecast of cash flows included several assumptions regarding future sales growth, revenues, earnings before interest, taxes, depreciation and amortization (“EBITDA”), capital expenditures and working capital changes. In addition to the estimates of future cash flows, the income approach involves the determination of the discount rate based upon market participant’s assumptions.
The market approach fair value was based on valuation multiples that were applied to the graphite electrode reporting unit’s actual and projected EBITDA. The multiples were derived under the guideline public company method from analyzing market multiples of EBITDA for a group of comparable public companies. The techniques used in the Company’s assessment incorporate a number of assumptions that the Company believes to be reasonable and to reflect known market conditions at the measurement date.
Key assumptions relate to customer demand and sales growth, graphite electrode and needle coke pricing trends, operating costs and capital expenditures. Assumptions in estimating future cash flows are subject to a degree of judgment.
The testing determined that the fair value of the Graphite Electrode reporting unit was less than its carrying amount by more than the amount of goodwill. As a result, we recorded a full impairment charge of $171.1 million, which was recorded in Goodwill impairment charges in the Consolidated Statements of Income. The goodwill impairment was caused primarily by reduced sales of graphite electrodes due to softening demand and the deterioration of the electrode spot pricing.
For the 2022 and 2021 annual goodwill impairment testing, the Company performed a qualitative assessment first to determine whether it was more likely than not that the fair value of the Graphite Electrode reporting unit was less than its carrying amount. We assessed relevant events and circumstances, including industry, market and macroeconomic conditions, as well as Company and reporting unit-specific factors. Based on this review, we determined that it was not more likely than not that the fair value of the Graphite Electrode reporting unit was less than its carrying amount and concluded that the quantitative goodwill impairment test was not required. No impairment of goodwill resulted from our annual impairment tests in 2022 and 2021.
Intangible Assets
The following table summarizes acquired intangible assets with determinable useful lives by major category which are included in "Other assets" on our Consolidated Balance Sheets:
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
Gross Carrying Amount | | Accumulated Amortization | | Net Carrying Amount | | Gross Carrying Amount | | Accumulated Amortization | | Net Carrying Amount |
(Dollars in thousands) |
Trade names | $ | 22,500 | | | $ | (17,379) | | | $ | 5,121 | | | $ | 22,500 | | | $ | (15,869) | | | $ | 6,631 | |
Technology and know-how | 55,300 | | | (45,746) | | | 9,554 | | | 55,300 | | | (42,371) | | | 12,929 | |
Customer-related intangibles | 64,500 | | | (36,802) | | | 27,698 | | | 64,500 | | | (32,513) | | | 31,987 | |
Total finite-lived intangible assets | $ | 142,300 | | | $ | (99,927) | | | $ | 42,373 | | | $ | 142,300 | | | $ | (90,753) | | | $ | 51,547 | |
Amortization expense of intangible assets was $9.2 million, $10.1 million and $10.7 million in 2023, 2022 and 2021, respectively. Estimated annual amortization expense for the next five years will approximate $8.0 million in 2024, $7.3 million in 2025, $6.7 million in 2026, $6.1 million in 2027 and $5.5 million in 2028.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(7) Interest Expense
The following table presents an analysis of interest expense:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) |
Interest incurred on debt | $ | 56,219 | | | $ | 43,609 | | | $ | 56,731 | |
Accretion of original issue discount | 2,524 | | | 1,200 | | | 3,387 | |
Amortization of debt issuance and modification costs | 4,631 | | | 3,475 | | | 8,642 | |
Amortization of interest rate swap deferred gains | (5,480) | | | — | | | — | |
Unrealized (gain) loss on termination of de-designated interest rate swap | 7,111 | | | (7,111) | | | — | |
Realized gain on termination of de-designated interest rate swap | (6,918) | | | (4,605) | | | — | |
Total interest expense | $ | 58,087 | | | $ | 36,568 | | | $ | 68,760 | |
In June 2023, the net proceeds from the issuance of the 2023 Senior Secured Notes were used to repay the $433.7 million of principal outstanding on the 2018 Term Loan Facility. The repayment of the 2018 Term Loan Facility was accounted for as a debt extinguishment and triggered $1.2 million of accelerated accretion of the original issue discount and $1.9 million of accelerated amortization of debt issuance costs. The 2023 Senior Secured Notes were accounted for as new debt and the related discount and debt issuance costs were deferred.
In connection with the repayment of the 2018 Term Loan Facility in June 2023, we terminated the outstanding interest rate swap contracts that were in place to fix the cash flows associated with the risk in variability in the one-month USD London Interbank Offered Rate (“USD LIBOR”) for the 2018 Term Loan Facility. As a result of the swaps termination, we recorded in interest expense realized gains of $6.9 million relative to our de-designated swap and we deferred realized gains of $13.5 million in accumulated other comprehensive income (“AOCI”) in connection with our designated swap. The gains deferred into AOCI for the designated swap will amortize into interest expense until August 2024, consistent with the term of the discontinued cash-flow hedging relationship.
The 2023 Senior Secured Notes and the 2020 Senior Secured Notes carry fixed interest rates of 9.875% and 4.625%, respectively. The 2018 Term Loan Facility, which was paid off in its entirety in June 2023, had an effective interest rate of 7.38% as of December 31, 2022.
In 2022, the Company made voluntary prepayments of $110.0 million under its 2018 Term Loan Facility. In connection with this, the Company recorded $0.5 million of accelerated accretion of the original issue discount and $0.8 million of accelerated amortization of the debt issuance cost.
In 2021, the Company made voluntary prepayments of $400.0 million under its 2018 Term Loan Facility. In connection with this, the Company recorded $2.3 million of accelerated accretion of the original issue discount and $3.7 million of accelerated amortization of the debt issuance costs. The Company also recorded $1.6 million of modification costs related to the 2018 Term Loan Facility repricing in the first quarter of 2021.
See Note 5, “Debt and Liquidity” for details of our debt and Note 8, “Fair Value Measurements and Derivative Instruments” for additional details on our interest rate swaps and embedded derivative.
(8) Fair Value Measurements and Derivative Instruments
Fair Value Measurements
Depending on the inputs, we classify each fair value measurement as follows:
•Level 1 – Quoted market prices in active markets for identical assets or liabilities.
•Level 2 – Inputs other than Level 1 inputs that are either directly or indirectly observable.
•Level 3 – Unobservable inputs developed using estimates and assumptions developed by the Company, which reflect those that a market participant would use.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The following tables present the classification of our assets and liabilities measured at fair value on a recurring basis:
| | | | | | | | | | | | | | | | | | | | | | | |
December 31, 2023 | Total | | Level 1 | | Level 2 | | Level 3 |
Assets: | (Dollars in thousands) |
Foreign currency derivatives | $ | 630 | | | $ | — | | | $ | 630 | | | $ | — | |
Total assets at fair value | $ | 630 | | | $ | — | | | $ | 630 | | | $ | — | |
Liabilities: | | | | | | | |
Foreign currency derivatives | $ | 519 | | | $ | — | | | $ | 519 | | | $ | — | |
Total liabilities at fair value | $ | 519 | | | $ | — | | | $ | 519 | | | $ | — | |
| | | | | | | |
December 31, 2022 | Total | | Level 1 | | Level 2 | | Level 3 |
Assets: | (Dollars in thousands) |
Foreign currency derivatives | $ | 92 | | | $ | — | | | $ | 92 | | | $ | — | |
Interest rate swap contracts | 27,384 | | | — | | | 27,384 | | | — | |
Total assets at fair value | $ | 27,476 | | | $ | — | | | $ | 27,476 | | | $ | — | |
Liabilities: | | | | | | | |
Foreign currency derivatives | $ | 282 | | | $ | — | | | $ | 282 | | | $ | — | |
Total liabilities at fair value | $ | 282 | | | $ | — | | | $ | 282 | | | $ | — | |
The carrying amounts and fair values of financial instruments, other than cash and cash equivalents, short-term notes and accounts receivable, accounts payable and other current payables, are shown in the table above. The carrying value of cash and cash equivalents, receivables and accounts payable approximate fair value due to the short-term nature of these instruments.
The fair value of our debt as of December 31, 2023 and 2022 was $676.6 million and $843.2 million, respectively. The fair values were determined using Level 2 quoted market prices for the same or similar debt instruments.
Additional fair value information related to our pension funds' assets can be found in Note 11, "Retirement Plans and Post-Employment Benefits."
Derivative Instruments
In the normal course of business, we are exposed to certain risks related to fluctuations in currency exchange rates. We use derivative financial instruments, primarily foreign currency derivatives, and have in the past used commodity derivative contracts and interest rate swaps as part of our overall strategy to manage risks from these market fluctuations.
Certain of our derivative contracts contain provisions that require us to provide collateral. Since the counterparties to these financial instruments are large commercial banks and similar financial institutions, we do not believe that we are exposed to material counterparty credit risk. We do not anticipate nonperformance by any of the counterparties to our instruments.
Foreign currency derivatives
We enter into foreign currency derivatives from time to time to attempt to manage exposure to changes in currency exchange rates. These foreign currency instruments, which include, but are not limited to, forward exchange contracts and purchased currency options, are used to hedge global currency exposures such as foreign currency denominated debt, receivables, payables, sales and purchases.
Foreign currency forward and swap contracts are used to mitigate the foreign exchange risk of balance sheet items. These derivatives are fair value hedges. Gains and losses from these derivatives are recorded in cost of goods sold and they are largely offset by the financial impact of translating foreign currency-denominated payables and receivables.
In the first quarter of 2022 and in the second, third and fourth quarters of 2023, we entered into foreign currency derivatives with maturities of one month to 12 months in order to protect against the risk that cash flows associated with certain sales and purchases denominated in a currency other than the U.S. dollar will be adversely affected by future changes in foreign exchange rates. These derivatives are designated as cash flow hedges. The resulting unrealized gains or losses from these derivatives are recorded in AOCL and subsequently, when realized, are reclassified to net sales or cost of goods sold in the Consolidated Statements of Operations when the hedged exposures affect earnings.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Commodity derivative contracts
We have entered into commodity derivative contracts for refined oil products. These contracts were entered into to protect against the risk that eventual cash flows related to these products will be adversely affected by future changes in prices. The unrealized gains or losses related to commodity derivative contracts designated as cash flow hedges are recorded in AOCL and subsequently, when realized, are reclassified to the Consolidated Statement of Operations when the hedged item impacts earnings, which is when the finished product is sold. The last of our commodity derivative contracts matured as of June 30, 2022 and we have not entered into any new contracts as of December 31, 2023.
Interest rate swap contracts
We have utilized interest rate swaps in the past to limit exposure to market fluctuations on our variable-rate debt. For each derivative agreement that is designated as a cash flow hedge, the unrealized gain or loss is recorded in AOCL and, when realized, is recorded in interest expense. Upon discontinuance of a designated cash flow hedging relationship, when interest payments are still probable of occurring, the fair value at the date of discontinuance is deferred into AOCL and amortized into interest expense based upon the term of the cash flow hedging relationship.
We entered into interest rate swap contracts that were "pay fixed, receive variable." Our risk management objective was to fix our cash flows associated with the risk of variability in the one-month USD LIBOR for a portion of our outstanding debt. It was expected that the swaps would fix the cash flows associated with the forecasted interest payments on our debt to an effective fixed interest rate of 4.2%, which could be lowered to 3.95% depending on credit ratings. Since their modification concurrent with the 2018 Term Loan Facility modification in the first quarter of 2021, the swaps contained an other-than-insignificant financing element. As such, they were considered hybrid instruments composed of a debt host and an embedded derivative and the associated cash flows are classified as financing (uses)/sources of cash. The embedded derivative was treated as a cash flow hedge.
In the first quarter of 2022, in connection with the partial repayment of principal on our 2018 Term Loan Facility and our probability assessment of the variable-rate debt remaining outstanding through the term of the swaps, we de-designated one interest rate swap contract with a $250.0 million notional amount, originally scheduled to mature in the third quarter of 2024. The fair value of the embedded derivative at the de-designation date was a gain of $6.6 million and was recorded in AOCL and is being amortized into interest expense over the remaining life of the swap.
In the third quarter of 2022, we redeemed $67.0 million of our $250.0 million notional amount de-designated interest rate swap. The change in fair value of the de-designated embedded derivative for the year ended December 31, 2023 resulted in a loss of $7.1 million, compared to a gain of $7.1 million for the year ended December 31, 2022, recorded in interest expense in the Consolidated Statements of Operations.
In the second quarter of 2023, in connection with the repayment of the $433.7 million outstanding balance on our 2018 Term Loan Facility, we terminated our $183.0 million notional de-designated interest rate swap and our $250.0 million notional designated interest rate swap and received net cash of $20.4 million. The net cash received included a $23.1 million gain on the embedded derivatives, partially offset by a $2.8 million loss on the settlement of our debt host liability as of the termination date. As of December 31, 2022, the debt host liability was $3.8 million, with $2.3 million included in "Other accrued liabilities" and $1.5 million included in "Other long-term obligations" on the Consolidated Balance Sheets. As of December 31, 2023, a cumulative loss of $1.8 million related to the debt host liability was recorded in AOCL and will be amortized into interest expense using the effective interest method through August 2024.
Out of the $23.1 million gain on the embedded derivatives, $6.9 million for the de-designated swap was recorded in interest expense and $16.2 million for the designated swap was recorded in AOCI and will be amortized into interest expense using the effective interest method through August 2024.
All derivatives are recorded on the balance sheet at fair value. If the derivative is designated and effective as a cash flow hedge, changes in the fair value of the derivative are recognized in AOCL until the hedged item is recognized in earnings. The ineffective portion of a derivative's fair value, if any, is recognized in earnings immediately. If a derivative is not a hedge, changes in its fair value are adjusted through earnings. The fair values of the outstanding derivatives are recorded on the balance sheet as assets (if the derivatives are in a gain position) or liabilities (if the derivatives are in a loss position). The fair values will also be classified as short-term or long-term depending upon their maturity dates.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The notional amounts of our outstanding derivative instruments as of December 31, 2023 and 2022 were as follows:
| | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| Notional Amount | | Notional Amount |
| (Dollars in thousands) |
Derivative instruments designated as hedges: | | | |
Foreign currency derivatives | $ | 10,684 | | | $ | — | |
Interest rate swap contracts | — | | | 250,000 | |
| | | |
Derivative instruments not designated as hedges: | | | |
Foreign currency derivatives | $ | 41,863 | | | $ | 70,420 | |
Interest rate swap contracts | — | | | 183,000 | |
The following table summarizes the fair value of our outstanding derivatives designated as hedges (on a gross basis) and balance sheet classification as of December 31, 2023 and 2022:
| | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| Fair Value | | Fair Value |
| (Dollars in thousands) |
Prepaid and other current assets | | | |
Foreign currency derivatives | $ | 386 | | | $ | — | |
Interest rate swap contracts | — | | | 10,246 | |
Total | $ | 386 | | | $ | 10,246 | |
| | | |
Other assets | | | |
Interest rate swap contracts | $ | — | | | $ | 5,575 | |
Total | $ | — | | | $ | 5,575 | |
| | | |
Total asset | $ | 386 | | | $ | 15,821 | |
As a result of the settlement of commodity derivative contracts and interest rate swaps, as of December 31, 2023, net realized pre-tax gains of $2.5 million and $9.2 million, respectively, were reported in AOCL and will be released to earnings within the next 12 months. As of December 31, 2023, net realized pre-tax losses of $0.4 million related to our foreign currency derivatives were reported in AOCL and will be released to earnings within the next 12 months. In addition, we recorded $0.8 million of ineffectiveness income to cost of goods sold in the Consolidated Statements of Operations in 2022 related to the settlement of commodity derivative contracts. No ineffectiveness expense was recorded in 2023 or 2021. See the table below for amounts recognized on the effective portion of our commodity derivative contracts in the Statement of Operations.
The realized (gains) losses on cash flow hedges are recognized in the Statements of Operations when the hedged item impacts earnings and are as follows for the years ended December 31, 2023, 2022 and 2021:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | Amount of (Gain)/Loss Recognized |
| | Location of Realized (Gain)/Loss Recognized in the Consolidated Statement of Operations | | 2023 | | 2022 | | 2021 |
Derivatives designated as cash flow hedges: | | (Dollars in thousands) |
Foreign currency derivatives | | Cost of goods sold | | $ | 5,541 | | | $ | 1,975 | | | $ | — | |
Commodity derivative contracts | | Cost of goods sold | | (15,089) | | | (11,452) | | | 6,440 | |
Interest rate swaps | | Interest expense | | (10,617) | | | (2,423) | | | 1,846 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Pre-tax gains and losses on non-designated derivatives recognized in earnings are as follows:
| | | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | Amount of (Gain)/Loss Recognized |
| | Location of Realized (Gain)/Loss Recognized in the Consolidated Statement of Operations | | 2023 | | 2022 | | 2021 |
Derivatives not designated as hedges: | | (Dollars in thousands) |
Foreign currency derivatives | | Cost of goods sold, other expense (income), net | | $ | (314) | | | $ | (938) | | | $ | 3,895 | |
Commodity derivative contracts | | Cost of goods sold | | — | | | — | | | (1,399) | |
Interest rate swaps | | Interest expense | | (2,957) | | | (11,716) | | | 866 | |
The following table summarizes the fair value of our outstanding derivatives not designated as hedges (on a gross basis) and balance sheet classification as of December 31, 2023 and 2022:
| | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| Fair Value | | Fair Value |
| (Dollars in thousands) |
Prepaid and other current assets | | | |
Interest rate swap contracts | $ | — | | | $ | 7,492 | |
Foreign currency derivatives | 244 | | | 92 | |
| | | |
Other assets | | | |
Interest rate swap contracts | — | | | 4,071 | |
| | | |
Other accrued liabilities | | | |
Foreign currency derivatives | (519) | | | (282) | |
| | | |
Net (liability) asset | $ | (275) | | | $ | 11,373 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(9)Supplementary Balance Sheet Detail
The following tables present supplementary balance sheet details:
| | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| (Dollars in thousands) |
Inventories: | | | |
Raw materials and supplies | $ | 109,084 | | | $ | 216,761 | |
Work in process | 186,473 | | | 192,821 | |
Finished goods | 34,589 | | | 38,159 | |
| $ | 330,146 | | | $ | 447,741 | |
Prepaid expenses and other current assets: | | | |
Prepaid expenses | $ | 11,176 | | | $ | 15,261 | |
Value-added tax and other indirect taxes receivable | 28,629 | | | 39,417 | |
Spare parts inventory | 15,242 | | | 12,990 | |
Other current assets | 11,335 | | | 19,604 | |
| $ | 66,382 | | | $ | 87,272 | |
Property, plant and equipment: | | | |
Land and improvements | $ | 49,962 | | | $ | 48,478 | |
Buildings | 87,820 | | | 82,054 | |
Machinery and equipment and other | 717,002 | | | 655,823 | |
Construction in progress | 65,660 | | | 82,813 | |
| $ | 920,444 | | | $ | 869,168 | |
Other accrued liabilities: | | | |
Payrolls (including incentive programs) | $ | 22,369 | | | $ | 10,799 | |
Employee benefits | 7,018 | | | 6,921 | |
Deferred revenue | 31,583 | | | 27,878 | |
Other | 30,732 | | | 43,751 | |
| $ | 91,702 | | | $ | 89,349 | |
Other long-term obligations: | | | |
Post-employment benefits | $ | 12,613 | | | $ | 11,996 | |
Pension and related benefits | 26,068 | | | 22,768 | |
Other | 16,964 | | | 16,058 | |
| $ | 55,645 | | | $ | 50,822 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The following table presents an analysis of the allowance for doubtful accounts for the years ended December 31:
| | | | | | | | | | | | | | | | | |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) |
Balance at beginning of year | $ | 8,019 | | | $ | 6,835 | | | $ | 8,243 | |
(Credit) charge to income | (439) | | | 1,585 | | | (1,266) | |
Deductions | 128 | | | (401) | | | (142) | |
Balance at end of year | $ | 7,708 | | | $ | 8,019 | | | $ | 6,835 | |
Supplier Finance Program (“SFP”) Obligations
GrafTech Mexico S.A. De C.V. (“GrafTech Mexico”) participates in an electronic vendor voucher payment program supported by the Mexican Government through one of its national banks, whereby suppliers can factor their invoices through a financial intermediary. This program gives GrafTech Mexico’s suppliers the option to settle trade receivables by obtaining payment for a discounted amount from the financial intermediary prior to the invoice due date. GrafTech Mexico’s responsibility is limited to making payment on the terms originally negotiated with its supplier, regardless of whether the supplier elects to receive early payment. The range of payment terms GrafTech Mexico negotiates with its suppliers is consistent, irrespective of whether a supplier participates in the program.
SFP obligations are included in accounts payable on the Consolidated Balance Sheets and upon settlement, are reflected as cash flow from operating activities in the Consolidated Statements of Cash Flows. See below for a rollforward of our SFP obligations.
| | | | | |
| (Dollars in thousands) |
Confirmed obligations outstanding as of December 31, 2022 | $ | — | |
Invoices confirmed during the year | 24,368 | |
Confirmed invoices paid during the year | (19,732) | |
Confirmed obligations outstanding as of December 31, 2023 | $ | 4,636 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(10)Leases
The Company leases certain transportation and mobile manufacturing equipment such as railcars and forklifts, as well as real estate.
The components of lease expense are as follows:
| | | | | | | | | | | | | | | | | | |
| | Year Ended December 31, |
| | 2023 | | 2022 | | 2021 |
| | (Dollars in thousands) |
Operating lease cost | | $ | 4,896 | | | $ | 5,441 | | | $ | 5,399 | |
| | | | | | |
Finance lease cost: | | | | | | |
Amortization of lease assets | | 39 | | | — | | | — | |
Interest on lease liabilities | | 13 | | | — | | | — | |
Short-term lease cost | | 123 | | | 163 | | | 408 | |
Variable lease cost | | 743 | | | 756 | | | 453 | |
Total lease cost | | $ | 5,814 | | | $ | 6,360 | | | $ | 6,260 | |
Supplemental cash-flow and other information related to leases is as follows:
| | | | | | | | | | | | | | | | | | |
| | Year Ended December 31, |
| | 2023 | | 2022 | | 2021 |
| | (Dollars in thousands) |
Cash paid for amounts included in the measurement of lease liabilities | | | | | | |
Operating cash outflows - payments on operating leases | | $ | (3,919) | | | $ | (4,015) | | | $ | (5,466) | |
Operating cash outflows - interest payments on finance leases | | (13) | | | — | | | — | |
Financing cash outflows - payments on finance lease obligations | | (36) | | | — | | | — | |
Right-of-use assets obtained in exchange for operating lease obligations | | 2,621 | | | 2,303 | | | 5,584 | |
Right-of-use assets obtained in exchange for finance lease obligations | | 291 | | | — | | | — | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Supplemental balance sheet information related to leases is as follows:
| | | | | | | | | | | | | | | | | |
| | | December 31, |
| | | 2023 | | 2022 |
| | | (Dollars in thousands) |
| Location | | | | |
Operating Leases | | | | | |
Operating lease right-of-use assets | Other assets | | $ | 5,003 | | | $ | 5,741 | |
| | | | | |
Current operating lease liabilities | Other accrued liabilities | | 2,568 | | | 3,575 | |
Non-current operating lease liabilities | Other long-term obligations | | 2,542 | | | 2,304 | |
Total operating lease liabilities | | | $ | 5,110 | | | $ | 5,879 | |
| | | | | |
Finance Leases | | | | | |
Property, plant and equipment | Property, plant and equipment | | $ | 330 | | | $ | — | |
Accumulated depreciation | Accumulated depreciation | | 39 | | | — | |
Finance lease assets, net | | | $ | 291 | | | $ | — | |
Other liabilities and accrued items | Other liabilities and accrued items | | $ | 83 | | | $ | — | |
Finance lease liabilities | Other long-term obligations | | 210 | | | — | |
Total principal payable on finance leases | | | $ | 293 | | | $ | — | |
| | | | | |
Weighted-Average Remaining Lease Term | | | | | |
Operating leases | | | 2.4 years | | 2.1 years |
Finance leases | | | 4.1 years | | 0 years |
| | | | | |
Weighted-Average Discount Rate | | | | | |
Operating leases | | | 6.63 | % | | 4.65 | % |
Finance leases | | | 7.93 | % | | — | % |
As of December 31, 2023, future minimum lease payments under noncancellable operating leases were as follows:
| | | | | | | | | | | | | | |
| | Finance Leases | | Operating Leases |
| | (Dollars in thousands) |
2024 | | $ | 87 | | | $ | 2,640 | |
2025 | | 87 | | | 1,700 | |
2026 | | 87 | | | 891 | |
2027 | | 53 | | | 264 | |
2028 | | 31 | | | 30 | |
2029 and thereafter | | — | | | — | |
Total lease payments | | $ | 345 | | | $ | 5,525 | |
Less: Imputed interest | | (52) | | | (415) | |
Present value of lease payments | | $ | 293 | | | $ | 5,110 | |
As of December 31, 2023, the Company has not entered into any material lease commitments that have yet to commence.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(11)Retirement Plans and Post-Employment Benefits
Retirement Plans
On February 26, 1991, we formed our own retirement plan covering substantially all our U.S. employees. Under our plan, covered employees earned benefit payments based primarily on their service credits and wages subsequent to February 26, 1991.
Prior to that date, substantially all our U.S. employees were participants in the U.S. retirement plan of Union Carbide Corporation (“Union Carbide”). While service credit was frozen, covered employees continued to earn benefits under the Union Carbide plan based on their final average wages through February 26, 1991, adjusted for salary increases (not to exceed six percent per annum) through January 26, 1995, the date Union Carbide ceased to own a minimum 50% of the equity of GTI. The Union Carbide plan is responsible for paying retirement and death benefits earned as of February 26, 1991.
Effective January 1, 2002, we established a defined contribution plan for U.S. employees. Certain employees had the option to remain in our defined benefit plan for an additional period of up to five years. Employees not covered by this option had their benefits under our defined benefit plan frozen as of December 31, 2001, and began participating in the defined contribution plan.
Effective March 31, 2003, we curtailed our qualified benefit plan and the benefits were frozen as of that date for the U.S. employees who had the option to remain in our defined benefit plan. We also closed our non-qualified U.S. defined benefit plan for the participating salaried workforce. The employees began participating in the defined contribution plan as of April 1, 2003.
Pension coverage for employees of foreign subsidiaries is provided, to the extent deemed appropriate, through separate plans. Obligations under such plans are systematically provided for by depositing funds with trustees, under insurance policies or by book reserves.
The components of our consolidated net pension costs are set forth in the following table:
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| U.S. | | Foreign | | U.S. | | Foreign | | U.S. | | Foreign |
| (Dollars in thousands) |
Service cost | $ | 1,483 | | | $ | 1,053 | | | $ | 1,390 | | | $ | 1,220 | | | $ | 1,328 | | | $ | 1,349 | |
Interest cost | 4,722 | | | 870 | | | 3,242 | | | 227 | | | 2,962 | | | 111 | |
Expected return on assets | (4,353) | | | (1,145) | | | (3,960) | | | (640) | | | (4,213) | | | (545) | |
Mark-to-market (gain) loss | (2,513) | | | 4,395 | | | (181) | | | (7,801) | | | (2,428) | | | (1,327) | |
Net periodic benefit (credit) cost | $ | (661) | | | $ | 5,173 | | | $ | 491 | | | $ | (6,994) | | | $ | (2,351) | | | $ | (412) | |
The mark-to-market loss in 2023 was the result of an unfavorable change in the discount rate on our foreign plans. The mark-to-market gain in 2022 was primarily the result of a favorable change in the discount rate, partially offset by a worse than expected return on plan assets. The mark-to-market gain in 2021 was the result of a favorable change in the discount rate and favorable foreign currency translation, as well as a better than expected return on plan assets, particularly for the U.S. plans.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The reconciliation of the beginning and ending balances of our pension plans’ benefit obligations, fair value of assets, and funded status at December 31, 2023 and 2022 are shown below.
| | | | | | | | | | | | | | | | | | | | | | | |
| December 31, 2023 | | December 31, 2022 |
| U.S. | | Foreign | | U.S. | | Foreign |
| (Dollars in thousands) |
Changes in Benefit Obligation: | | | | | | | |
Net benefit obligation at beginning of period | $ | 99,993 | | | $ | 31,065 | | | $ | 129,906 | | | $ | 38,571 | |
Service cost | 1,483 | | | 1,053 | | | 1,390 | | | 1,220 | |
Interest cost | 4,722 | | | 870 | | | 3,242 | | | 227 | |
Participant contributions | — | | | 501 | | | — | | | 557 | |
Plan settlements | — | | | (1,609) | | | — | | | — | |
Foreign currency exchange changes | — | | | 2,983 | | | — | | | (660) | |
Actuarial loss (gain) | 1,516 | | | 3,694 | | | (24,202) | | | (7,293) | |
Benefits paid | (10,392) | | | (1,076) | | | (10,343) | | | (1,557) | |
Net benefit obligation at end of period | $ | 97,322 | | | $ | 37,481 | | | $ | 99,993 | | | $ | 31,065 | |
Changes in Plan Assets: | | | | | | | |
Fair value of plan assets at beginning of period | $ | 80,006 | | | $ | 27,708 | | | $ | 109,961 | | | $ | 26,913 | |
Actual return on plan assets | 8,382 | | | 645 | | | (20,061) | | | 1,148 | |
Foreign currency exchange rate changes | — | | | 2,609 | | | — | | | (325) | |
Plan settlements | — | | | (1,609) | | | — | | | — | |
Employer contributions | 400 | | | 1,203 | | | 449 | | | 972 | |
Participant contributions | — | | | 501 | | | — | | | 557 | |
Benefits paid | (10,392) | | | (1,076) | | | (10,343) | | | (1,557) | |
Fair value of plan assets at end of period | $ | 78,396 | | | $ | 29,981 | | | $ | 80,006 | | | $ | 27,708 | |
Funded status (underfunded): | $ | (18,926) | | | $ | (7,500) | | | $ | (19,987) | | | $ | (3,357) | |
Amounts recognized in the statement of financial position: | | | | | | | |
Other accrued liabilities | $ | (324) | | | $ | (34) | | | $ | (409) | | | $ | (167) | |
Other long-term obligations | (18,602) | | | (7,466) | | | (19,578) | | | (3,190) | |
Net amount recognized | $ | (18,926) | | | $ | (7,500) | | | $ | (19,987) | | | $ | (3,357) | |
The accumulated benefit obligation for all defined benefit pension plans was $133.1 million and $129.5 million as of December 31, 2023 and 2022, respectively.
Plan Assets
The accounting guidance on fair value measurements specifies a hierarchy based on the observability of inputs used in valuation techniques (Level 1, 2 and 3). See Note 8, “Fair Value Measurements and Derivative Instruments" for a discussion of the fair value hierarchy.
The following describes the methods and significant assumptions used to estimate the fair value of the investments:
Cash and cash equivalents – Valued at cost. Cash equivalents are valued at net asset value as provided by the administrator of the fund.
Foreign government bonds – Valued by the trustees using various pricing services of financial institutions.
Fixed insurance contracts – Valued at the present value of the guaranteed payment streams.
Collective trusts – Valued at the net asset value provided by the administrator of the fund (the practical expedient). The net asset value is primarily based on quoted market prices of the underlying securities for which quoted market prices of the underlying securities of the funds. Some of the underlying investments include securities for which quoted market prices are not
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
available and are valued using data obtained by the trustee from the best available source or market value. This method may produce a fair value calculation that may not be indicative of net realizable value or reflective of future fair values. Furthermore, although we believe its valuation method is appropriate and consistent with other market participants, the use of different methodologies or assumptions to determine fair value of certain financial instruments could result in a different fair value measurement at the reporting date.
The fair value of other plan assets by category is summarized below (dollars in thousands):
| | | | | | | | | | | | | | | | | | | | | | | |
| December 31, 2023 |
Level 1 | | Level 2 | | Level 3 | | Total |
U.S. Plan Assets | | | | | | | |
Cash and cash equivalents | $ | 710 | | | $ | — | | | $ | — | | | $ | 710 | |
International Plan Assets | | | | | | | |
Foreign government bonds | — | | | 961 | | | — | | | 961 | |
Fixed insurance contracts | — | | | — | | | 29,020 | | | 29,020 | |
Total international plan assets | $ | — | | | $ | 961 | | | $ | 29,020 | | | $ | 29,981 | |
U.S. Plan - Investments measured at net asset value | | | | | | | $ | 77,686 | |
Total | $ | 710 | | | $ | 961 | | | $ | 29,020 | | | $ | 108,377 | |
| | | | | | | |
| December 31, 2022 |
| Level 1 | | Level 2 | | Level 3 | | Total |
U.S. Plan Assets | | | | | | | |
Cash and cash equivalents | $ | 706 | | | $ | — | | | $ | — | | | $ | 706 | |
International Plan Assets | | | | | | | |
Foreign government bonds | $ | — | | | $ | 1,023 | | | $ | — | | | $ | 1,023 | |
Fixed insurance contracts | — | | | — | | | 26,685 | | | 26,685 | |
Total international plan assets | $ | — | | | $ | 1,023 | | | $ | 26,685 | | | $ | 27,708 | |
U.S. Plan - Investments measured at net asset value | | | | | | | $ | 79,300 | |
Total | $ | 706 | | | $ | 1,023 | | | $ | 26,685 | | | $ | 107,714 | |
The following table presents the changes for those financial instruments classified within Level 3 of the valuation hierarchy for international plan pension assets for the years ended December 31, 2023 and 2022 (dollars in thousands):
| | | | | |
| Fixed Insurance Contracts |
Balance at December 31, 2021 | $ | 26,003 | |
Gain / contributions / currency impact | 864 | |
Distributions | (182) | |
Balance at December 31, 2022 | 26,685 | |
Gain / contributions / currency impact | 2,489 | |
Distributions | (154) | |
Balance at December 31, 2023 | $ | 29,020 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
We annually re-evaluate assumptions and estimates used in projecting pension assets, liabilities and expenses. These assumptions and estimates may affect the carrying value of pension assets, liabilities and expenses in our Consolidated Financial Statements. Assumptions used to determine net pension costs and projected benefit obligations are:
| | | | | | | | | | | |
Pension Benefit Obligations Key Assumptions | December 31, |
| 2023 | | 2022 |
Weighted average assumptions to determine benefit obligations: | | | |
Discount rate | 3.93 | % | | 4.43 | % |
Rate of compensation increase | 1.70 | % | | 1.71 | % |
| | | | | | | | | | | |
Pension Cost Key Assumptions | | | |
Weighted average assumptions to determine net cost: | | | |
Discount rate | 4.43 | % | | 2.14 | % |
Expected return on plan assets | 5.30 | % | | 3.50 | % |
Rate of compensation increase | 1.71 | % | | 1.46 | % |
We adjust our discount rate annually in relation to the rate at which the benefits could be effectively settled. Discount rates are set for each plan in reference to the yields available on AA-rated corporate bonds of appropriate currency and duration. The appropriate discount rate is derived by developing an AA-rated corporate bond yield curve in each currency. The discount rate for a given plan is the rate implied by the yield curve for the duration of that plan’s liabilities. In certain countries, where little public information is available on which to base discount rate assumptions, the discount rate is based on government bond yields or other indices and approximate adjustments to allow for the differences in weighted durations for the specific plans and/or allowance for assumed credit spreads between government and AA-rated corporate bonds.
The expected return on assets assumption represents our best estimate of the long-term return on plan assets and generally was estimated by computing a weighted average return of the underlying long-term expected returns on the different asset classes, based on the target asset allocations. The expected return on assets assumption is a long-term assumption that is expected to remain the same from one year to the next unless there is a significant change in the target asset allocation, the fees and expenses paid by the plan or market conditions.
The rate of compensation increase is based on the long-term inflation rate projection of the jurisdictions where we have active plans and on any incremental change due to merit or productivity.
Plan Assets. The following table presents our retirement plan weighted average asset allocations at December 31, 2023, by asset category:
| | | | | | | | | | | |
| Percentage of Plan Assets December 31, 2023 |
| U.S. | | Foreign |
Equity securities and return seeking assets | 20 | % | | — | % |
Fixed income, debt securities, or cash | 80 | % | | 100 | % |
Total | 100 | % | | 100 | % |
Investment Policy and Strategy. The investment policy and strategy of the U.S. plan is to invest approximately 20% in equities and return seeking assets and approximately 80% in fixed income securities. Rebalancing is undertaken monthly. To the extent we maintain plans in other countries, target asset allocation is 100% fixed income investments. For each plan, the investment policy is set within both asset return and local statutory requirements.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Information for our pension plans with an accumulated benefit obligation in excess of plan assets at December 31, 2023 and 2022 follows:
| | | | | | | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 |
| U.S. | | Foreign | | U.S. | | Foreign |
| (Dollars in thousands) |
Accumulated benefit obligation | $ | 97,322 | | | $ | 35,772 | | | $ | 99,993 | | | $ | 1,884 | |
Fair value of plan assets | 78,396 | | | 29,981 | | | 80,006 | | | — | |
Information for our pension plans with a projected benefit obligation in excess of plan assets at December 31, 2023 and 2022 follows:
| | | | | | | | | | | | | | | | | | | | | | | |
| 2023 | | 2022 |
| U.S. | | Foreign | | U.S. | | Foreign |
| (Dollars in thousands) |
Projected benefit obligation | $ | 97,322 | | | $ | 37,481 | | | $ | 99,993 | | | $ | 31,065 | |
Fair value of plan assets | 78,396 | | | 29,981 | | | 80,006 | | | 27,708 | |
Following is our projected future pension plan cash flow by year:
| | | | | | | | | | | |
| U.S. | | Foreign |
| (Dollars in thousands) |
Expected contributions in 2024: | | | |
Expected employer contributions | $ | 4,709 | | | $ | 677 | |
Expected employee contributions | — | | | — | |
Estimated future benefit payments reflecting expected future service for the years ending December 31: | | | |
2024 | $ | 9,021 | | | $ | 3,152 | |
2025 | 8,912 | | | 1,411 | |
2026 | 8,826 | | | 2,673 | |
2027 | 8,596 | | | 2,177 | |
2028 | 8,379 | | | 1,723 | |
Next five years | 37,440 | | | 11,850 | |
Post-Employment Benefit Plans
We have legacy post-employment medical coverage and life insurance benefits for eligible retired employees in the U.S. and in certain foreign jurisdictions. Effective December 31, 2005, all U.S. post-employment medical coverage plans were frozen.
The post-employment benefit plans are un-funded and our periodic contributions correspond to the amount of benefits paid in the period. Our funding contributions were $1.3 million and $1.2 million in 2023 and 2022, respectively.
The estimated liability for post-employment benefit plans was $14.3 million and $13.5 million as of December 31, 2023 and 2022, respectively. The Company recognized expense of $2.0 million in 2023, income of $0.9 million in 2022 and expense of $0.5 million in 2021 in the Consolidated Statement of Operations for post-employment benefits. Included in post-employment benefit expense are mark-to-market losses of $1.1 million in 2023 and mark-to-market gains of $1.6 million and $0.1 million in 2022 and 2021, respectively.
Savings Plan
Our employee savings plan provides eligible employees the opportunity for long-term savings and investment. The plan allows employees to contribute up to 5% of pay as a basic contribution and an additional 45% of pay as supplemental contribution. The Company's contributions to our savings plan were $3.0 million in both 2023 and 2022 and $2.5 million in 2021.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(12)Commitments and Contingencies
Legal Proceedings
We are involved in various investigations, lawsuits, claims, demands, labor disputes and other legal proceedings, including with respect to environmental and human exposure or other personal injury matters, arising out of or incidental to the conduct of our business. While it is not possible to determine the ultimate disposition of each of these matters and proceedings, we do not believe that their ultimate disposition will have a material adverse effect on our financial position, results of operations or cash flows. Additionally, we are involved in the following legal proceedings.
Arbitrations
We are involved in certain arbitrations as respondents/counterclaimants, pending before the International Chamber of Commerce with a few customers who, among other things, have failed to perform under their LTAs and in certain instances are seeking to modify or frustrate their contractual commitments to us. In particular, Aperam South America LTDA, Aperam Sourcing S.C.A., ArcelorMittal Sourcing S.C.A., and ArcelorMittal Brasil S.A. (collectively, the “Claimants”) initiated a single arbitration proceeding against two of the Company’s subsidiaries in the International Chamber of Commerce in June 2020. The Claimants argue, among other things, that they should no longer be required to comply with the terms of the LTAs that they signed due to an alleged drop in market prices for graphite electrodes in January 2020. Alternatively, the Claimants argue that they should not be required to comply with the LTAs that they signed due to alleged market circumstances at the time of execution. In June 2021, the Claimants filed their statement of claim, seeking approximately $61.0 million plus interest in monetary relief and/or reimbursement in respect of several fixed price LTAs that were executed between such subsidiaries and the Claimants in 2017 and 2018. On December 16, 2022, the Claimants revised their calculation of alleged damages to approximately $178.9 million including interest, with damages covering the period from the first quarter of 2020 through the end of the third quarter of 2022 and interest covering the period from June 2020 through December 16, 2022. In March 2023, an International Chamber of Commerce hearing was held before the party-appointed sole arbitrator with the Claimants, the Company, and witnesses in attendance. On March 31, 2023, the Claimants further revised their calculation of alleged damages to approximately $171.7 million, including interest, for the period covering the first quarter of 2020 through 2022. In June of 2023, the Claimants again revised their calculation of alleged damages to approximately $188.2 million, including interest, for the period covering the first quarter of 2020 through the first quarter of 2023. We believe we have valid defenses to these claims. We intend to vigorously defend them and enforce our rights under the LTAs.
Pending litigation in Brazil has been brought by employees seeking to recover additional amounts and interest thereon under certain wage increase provisions applicable in 1989 and 1990 under collective bargaining agreements to which employers in the Bahia region of Brazil were a party (including our subsidiary in Brazil). Companies in Brazil have settled claims arising out of these provisions and, in May 2015, the litigation was remanded by the Brazilian Supreme Court in favor of the employees union. After denying an interim appeal by the Bahia region employers on June 26, 2019, the Brazilian Supreme Court finally ruled in favor of the employees union on September 26, 2019. The employers union has determined not to seek annulment of such decision. Separately, on October 1, 2015, a related action was filed by current and former employees against our subsidiary in Brazil to recover amounts under such provisions, plus interest thereon, which amounts together with interest could be material to us. If the Brazilian Supreme Court proceeding above had been determined in favor of the employers union, it would also have resolved this proceeding in our favor. In the first quarter of 2017, the state court initially ruled in favor of the employees. We appealed this state court ruling, and the appellate court issued a decision in our favor on May 19, 2020. The employees have further appealed and, on December 16, 2020, the court upheld the decision in favor of GrafTech Brazil. On February 22, 2021, the employees filed a further appeal and, on April 28, 2021, the court rejected the employees’ appeal in favor of GrafTech Brazil. The employees filed a further appeal and on September 12, 2022, we filed our response in opposition. We intend to vigorously defend our position. As of December 31, 2023, we are unable to assess the potential loss associated with these proceedings as the claims do not currently specify the number of employees seeking damages or the amount of damages being sought.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
Product Warranties
We generally sell products with a limited warranty. We accrue for known warranty claims if a loss is probable and can be reasonably estimated. We also accrue for estimated warranty claims incurred based on a historical claims charge analysis. Claims accrued but not yet paid and the related activity within the reserve for 2022 and 2023 are as follows:
| | | | | |
| |
| (Dollars in thousands) |
Balance as of December 31, 2021 | $ | 1,088 | |
Product warranty charges/adjustments | 456 | |
Payments and settlements | (724) | |
Balance as of December 31, 2022 | $ | 820 | |
Product warranty charges/adjustments | 25 | |
Payments and settlements | (768) | |
Balance as of December 31, 2023 | $ | 77 | |
Related Party Tax Receivable Agreement
On April 23, 2018, the Company entered into the Tax Receivable Agreement that provides Brookfield, as the sole Pre-IPO stockholder, the right to receive future payments from us for 85% of the amount of cash savings, if any, in U.S. federal income tax and Swiss tax that we and our subsidiaries realize as a result of the utilization of the pre-IPO Tax Assets. In addition, we will pay interest on the payments we will make to Brookfield with respect to the amount of these cash savings from the due date (without extensions) of our tax return where we realize these savings to the payment date. On April 10, 2023, the Tax Receivable Agreement was amended and restated to change the applicable interest rate from LIBOR plus 1.00% per year to the one-month period secured overnight financing rate administered by the Federal Reserve Bank of New York plus 1.10%. The term of the Tax Receivable Agreement commenced on April 23, 2018 and will continue until there is no potential for any future tax benefit payments.
As of December 31, 2023, total Tax Receivable Agreement liability was $11.1 million, of which $5.4 million was classified as a current liability in "Related party payable - Tax Receivable Agreement" on the Consolidated Balance Sheets and $5.7 million was classified as a long-term liability in "Related party payable - Tax Receivable Agreement long-term" on the Consolidated Balance Sheets.
As of December 31, 2022, the total Tax Receivable Agreement liability was $15.5 million, of which $4.6 million was classified as a current liability and $10.9 million was classified as a long-term liability.
Long-term Incentive Plan
The long-term incentive plan ("LTIP") was adopted by the Company in August 2015 and amended and restated in March 2018. The purpose of the plan was to retain senior management of the Company, to incentivize them to make decisions with a long-term view and to influence behavior in a way that is consistent with maximizing value for the pre-IPO stockholder of the Company in a prudent manner. Each participant was allocated a number of profit units, with a maximum of 30,000 profit units ("Profit Units") available under the plan. Awards of Profit Units generally vested in equal increments over a five-year period beginning on the first anniversary of the grant date of the Profit Units, subject to continued employment with the Company through each vesting date. If a participant ceased to provide services prior to any applicable vesting date for any reason, other than a termination for cause, then the participant forfeited all unvested Profit Units and any vested Profit Units remained outstanding. If a participant had been terminated for cause, both vested and unvested Profit Units would have been forfeited. Upon a Change in Control (as defined in the LTIP), the Profit Units entitled the participant to a payment based on a percentage of the sum of (i) all net "Sale Proceeds" (as defined in the LTIP) received by Brookfield Capital IV L.P. and its affiliates ("Brookfield Capital IV") less (ii) the "Threshold Value" (as defined in the LTIP), with such payment amount being determined by the Company's Board of Directors in its sole discretion. In the event that, in connection with a Change in Control, Brookfield Capital IV disposes of less than 100% of its ownership interest in the Company, the amount of the Sale Proceeds in excess of the Threshold Value shall be determined on a pro-rata basis by reference to the percentage of ownership interest disposed, as determined by the Board of Directors of the Company.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The May 2021 secondary offering of our common stock by Brookfield Capital IV constituted a Change in Control under the LTIP. A Change in Control under the LTIP is defined as, among other things, a transaction or series of transactions (including, without limitation, the consummation of a combination, share purchases, recapitalization, redemption, issuance of capital stock, consolidation, reorganization or otherwise) pursuant to which following a public offering of the Company’s stock, Brookfield Capital IV ceases to have a beneficial ownership interest in at least 30% of the Company’s outstanding voting securities (effective on the first of such date). Upon completion of the May 2021 secondary offering, Brookfield beneficially owned approximately 24% of the Company's outstanding voting securities. Accordingly, the Company settled the vested Profit Units in lump sum payments within 30 days following the Change in Control. In the second quarter 2021, the settlement of the Profit Units resulted in the recording of a pre-tax charge of $73.4 million, of which $30.7 million was recorded in cost of goods sold and $42.7 million was recorded in selling and administrative expense. To date, $71.8 million of the charges have been settled in cash by the Company while the remainder of the liability, related to payroll taxes, is expected to be paid in subsequent quarters, which will satisfy all obligations under the LTIP.
Mexico Value-Added Tax ("VAT")
In July 2019, the Mexican Tax Authority (“MTA”) opened an audit of the VAT filings of GrafTech Comercial de Mexico S. de R.L. de C.V. (“GrafTech Commercial Mexico”) for the period of January 1 to April 30, 2019. In September 2021, the MTA issued a tax assessment, claiming improper use of a certain VAT exemption rule for purchases from a foreign affiliate. As of December 31, 2023, the tax assessment for the four month period under audit amounted to approximately $28.8 million, including penalties, inflation and interest. Interest will continue to accrue up to five years from the date the corresponding VAT returns were filed and inflation will continue to accrue with the passage of time. GrafTech Commercial Mexico filed an administrative appeal against the tax assessment with the MTA's appeals office. In November 2022, the MTA’s appeals office concluded its review and confirmed the tax assessment. GrafTech Commercial Mexico believes that the purchases from a foreign affiliate are exempt from VAT back-up withholding, and in December 2022, GrafTech Commercial Mexico filed a Claim for Nullity with the Chamber Specialized in exclusive resolution of substance of the Federal Court of Administrative Justice. On February 17, 2023, the MTA filed the response to the nullity petition. On May 31, 2023, the court held a hearing to determine the scope of the issues to be decided in the proceedings. At the court’s request, GrafTech Commercial Mexico submitted formal pleadings on August 1, 2023. On January 8, 2024, the court ruled in GrafTech Commercial Mexico’s favor and annulled the tax assessment. On January 31, 2024, the MTA filed an appeal for review.
In March 2022, the MTA opened another audit of the VAT filings of GrafTech Commercial Mexico for the period January 1 to December 31, 2018. In the proposed assessment received in January 2023, the MTA is alleging the same improper use of certain VAT exemption rules on purchases from a foreign affiliate and has provided notice of its intent to assess approximately $51.0 million, including penalties, inflation and interest. In Mexico, each tax assessment requires a separate claim. In the first quarter of 2023, GrafTech Commercial Mexico requested a conclusive agreement with the Mexican ombudsman (“PRODECON”) to reach a settlement with the MTA. The MTA responded to GrafTech Commercial Mexico’s request on May 30, 2023. On August 2, 2023, GrafTech Commercial Mexico filed a motion exhibiting additional information and reaffirming its position. On September 22, 2023, the MTA responded to GrafTech Commercial Mexico’s motion. On October 2, 2023, GrafTech Commercial Mexico filed a motion requesting a formal meeting with the MTA and PRODECON, which occurred on November 14, 2023. During the meeting, the parties agreed that GrafTech Commercial Mexico will provide additional documentation and information to be evaluated by the MTA, and, on November 29, 2023, GrafTech Commercial Mexico filed the information requested. On January 24, 2024, the MTA filed its response. On that same day, GrafTech Commerical Mexico submitted before PRODECON the favorable ruling it obtained on January 8, 2024 in connection with the 2019 preceding for the MTA’s consideration. On February 1, 2024, the MTA confirmed its position, holding that GrafTech Commercial Mexico was required to withhold the VAT. GrafTech Commercial Mexico plans to challenge the assessment. The $51.0 million includes interest and inflation. Interest will continue to accrue up to five years from the date the corresponding VAT returns were filed and inflation will continue to accrue with the passage of time.
As evidenced by the favorable court decision issued on January 8, 2024, GrafTech Commercial Mexico’s application of the VAT exemption rules is appropriate and, accordingly, GrafTech Commercial Mexico does not believe that it is probable that it will incur a loss related to this matter for either of the two periods under the MTA's audit. The Company intends to vigorously defend its position in these proceedings.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(13)Income Taxes
(Loss) income before the (benefit) provision for income taxes was derived from the following sources:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) |
U.S. | $ | (111,821) | | | $ | 55,107 | | | $ | (69,087) | |
Foreign | (161,943) | | | 397,211 | | | 525,493 | |
(Loss) income before (benefit) provision for income taxes | $ | (273,764) | | | $ | 452,318 | | | $ | 456,406 | |
The (benefit) provision for income taxes consisted of the following:
| | | | | | | | | | | | | | | | | | |
| Year Ended December 31, | |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) | |
U.S. income taxes: | | | | | | |
Current | $ | (129) | | | $ | 3,590 | | | $ | 645 | | |
Deferred | (12,643) | | | 13,302 | | | 2,132 | | |
| (12,772) | | | 16,892 | | | 2,777 | | |
Foreign income taxes: | | | | | | |
Current | 9,738 | | | 48,744 | | | 71,088 | | |
Deferred | (15,480) | | | 3,720 | | | (5,789) | | |
| (5,742) | | | 52,464 | | | 65,299 | | |
(Benefit) provision for income taxes | $ | (18,514) | | | $ | 69,356 | | | $ | 68,076 | | |
The provision for income taxes represented a benefit for the year ended December 31, 2023 compared to an expense for the year ended December 31, 2022. Total pre-tax earnings shifted from a profit position to a loss position and the Company recorded a goodwill impairment charge that is not tax deductible.
A reconciliation of income taxes at the U.S. statutory rate to the (benefit) provision for income taxes follows:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) |
Tax at statutory U.S. federal rate | $ | (57,490) | | | $ | 94,987 | | | $ | 95,845 | |
Impact of U.S. Tax Cuts and Jobs Act of 2017 - GILTI | 1,041 | | | 38,153 | | | 51,016 | |
Impact of Tax Receivable Agreement | 91 | | | (39) | | | 49 | |
Valuation allowance | (282) | | | (1,259) | | | (2,208) | |
State taxes, net of federal tax benefit | 818 | | | 2,182 | | | 1,414 | |
U.S. tax impact of foreign earnings (net of foreign tax credits) | 311 | | | 348 | | | 537 | |
Establishment/resolution of uncertain tax positions | (36) | | | (40) | | | (48) | |
Adjustment for foreign income taxed at different rates | 16,666 | | | (25,656) | | | (38,530) | |
Foreign tax credits | (2,534) | | | (34,264) | | | (43,821) | |
Change-in-Control-related compensation | — | | | (1,432) | | | 10,626 | |
Impact of non-deductible goodwill impairment | 24,570 | | | — | | | — | |
Other | (1,669) | | | (3,624) | | | (6,804) | |
(Benefit) provision for income taxes | $ | (18,514) | | | $ | 69,356 | | | $ | 68,076 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The tax effects of temporary differences that give rise to significant components of the deferred tax assets and deferred tax liabilities at December 31, 2023 and 2022 are set forth in the following table:
| | | | | | | | | | | |
| December 31, |
| 2023 | | 2022 |
| (Dollars in thousands) |
Deferred tax assets: | | | |
Post-employment and other employee benefits | $ | 18,088 | | | $ | 15,088 | |
Foreign tax credit and other carryforwards | 40,172 | | | 25,856 | |
Capitalized research and experimental costs | 212 | | | 736 | |
Environmental reserves | 1,058 | | | 1,040 | |
Inventory adjustments | 7,710 | | | 5,767 | |
| | | |
| | | |
| | | |
Long-term contract option amortization | 881 | | | 934 | |
Previously taxed income | — | | | 8,304 | |
Other | 1,198 | | | 2,695 | |
Total gross deferred tax assets | 69,319 | | | 60,420 | |
Less: valuation allowance | (8,956) | | | (9,269) | |
Total deferred tax assets | 60,363 | | | 51,151 | |
Deferred tax liabilities: | | | |
Fixed assets | $ | 51,474 | | | $ | 51,410 | |
| | | |
Inventory | — | | | 14,649 | |
| | | |
Goodwill and acquired intangibles | 6,418 | | | 10,089 | |
Mark-to-market hedges | 1,403 | | | 3,903 | |
Other | 2,732 | | | 4,205 | |
Total deferred tax liabilities | 62,027 | | | 84,256 | |
Net deferred tax liability | $ | (1,664) | | | $ | (33,105) | |
At each reporting period, the Company assesses the need for valuation allowances against deferred tax assets and whether it is more likely than not that deferred tax benefits will be realized in each jurisdiction. Consideration is given to all available evidence, both positive and negative, in assessing the need for a valuation allowance. Examples of positive evidence include a strong earnings history, an event or events that would increase the Company's taxable income or reduce expenses, or tax planning strategies that would create the ability to realize deferred tax assets. Examples of negative evidence include cumulative losses in recent years or a history of tax attributes expiring unused. In circumstances where the negative evidence outweighs the positive evidence, the Company has established or maintained valuation allowances on the jurisdiction’s net deferred tax assets. However, the recognition of the valuation allowance does not limit the Company's ability to utilize these tax assets on a tax return in the future should taxable income be realized in sufficient amount to realize the assets.
Valuation allowance activity for the years ended December 31, 2023, 2022 and 2021 is as follows:
| | | | | |
| (Dollars in thousands) |
Balance as of December 31, 2020 | $ | 12,773 | |
Credited to income | (2,208) | |
Translation adjustment | (15) | |
Balance as of December 31, 2021 | $ | 10,550 | |
Credited to income | (1,259) | |
| |
Translation adjustment | (22) | |
Balance as of December 31, 2022 | $ | 9,269 | |
Credited to income | (268) | |
| |
Translation adjustment | (45) | |
Balance as of December 31, 2023 | $ | 8,956 | |
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
The decrease in the valuation allowance in 2023 was primarily attributable to changes in expected future utilization, state law changes and expiration of U.S. state NOL carryforwards during the year. The reduction in the valuation allowance in 2022 resulted primarily from changes in expected future utilization, state law changes and expiration of U.S. state NOL carryforwards during the year.
As of December 31, 2023, the Company had a total foreign tax credit carryforward of $4.5 million. These tax credit carryforwards begin to expire in 2027. In addition, the Company had state NOL carryforwards of $148.2 million (net of federal benefit), which can be carried forward from five to 20 years. These state NOL carryforwards resulted in a deferred tax asset of $10.6 million as of December 31, 2023. The Company also has U.S. state tax credits of $0.2 million as of December 31, 2023. The Company's U.S. interest limitations and foreign loss carryforwards on a gross basis were $40.0 million and $7.5 million, respectively, as of December 31, 2023. These carryforwards do not expire.
As of December 31, 2023, the Company had no unrecognized tax benefits. No material amounts of accrued interest or penalties have been recorded as of December 31, 2023 or 2022. A reconciliation of the beginning and ending amount of unrecognized tax benefits is as follows:
| | | | | |
| (Dollars in thousands) |
Balance as of December 31, 2021 | $ | 73 | |
Lapse of statute of limitations | (40) | |
Foreign currency impact | 3 | |
Balance as of December 31, 2022 | $ | 36 | |
Lapse of statute of limitations | (36) | |
Foreign currency impact | — | |
Balance as of December 31, 2023 | $ | — | |
We do not expect there will be new unrecognized tax benefits within 12 months.
The Company files income tax returns in the U.S. federal jurisdiction, and various state and foreign jurisdictions. All U.S. federal tax years prior to 2019 are generally closed by statute or have been audited and settled with the applicable domestic tax authorities. Other jurisdictions are generally closed for years prior to 2018.
As of December 31, 2023, the Company has accumulated undistributed earnings generated by its foreign subsidiaries of approximately $1.0 billion. Because $1.0 billion of such earnings have previously been subject to taxation by way of the transition tax on foreign earnings required by the Tax Cuts and Jobs Act of 2017, as well as the current and previous years’ GILTI inclusion, any additional taxes due with respect to such earnings or the excess of the amount for financial reporting over the tax basis of GrafTech's foreign investments would generally be limited to foreign withholding and state taxes. The Company intends, however, to indefinitely reinvest these earnings and expect future U.S. cash generation to be sufficient to meet future U.S. cash needs.
(14)Stockholders' Equity
The following information should be read in conjunction with the Consolidated Statement of Stockholders' Equity (Deficit).
Common Stock Repurchases
On July 31, 2019, the Company announced that its Board of Directors approved the repurchase of up to $100.0 million of its common stock in open market purchases, including under Rule 10b5-1 and/or Rule 10b-18 plans. On November 4, 2021, the Company announced that its Board of Directors approved the repurchase of an additional $150.0 million of its common stock under this program. The stock repurchase program does not have an expiration date.
The Company did not repurchase any of its common stock in 2023. The Company repurchased 6,662,421 shares of its common stock for $60.0 million in 2022 and 4,658,544 shares of its common stock for $50.0 million in 2021, under the stock repurchase program. The amount and timing of repurchases are subject to a variety of factors including liquidity, stock price, applicable legal requirements, other business objectives and market conditions.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
As of December 31, 2023, approximately $99.0 million remained available for stock repurchases under this authorization.
Dividends
The Company paid quarterly dividends of $0.01 per share through the second quarter of 2023. On August 2, 2023, the Company’s Board of Directors elected to suspend the quarterly cash dividend of $0.01 per common share.
Accumulated other comprehensive loss
The balance in our AOCL is set forth in the following table:
| | | | | | | | | | | | | |
| | | December 31, 2023 | | December 31, 2022 |
| | | (Dollars in thousands) |
Foreign currency translation adjustments, net of tax | | | $ | (19,188) | | | $ | (29,354) | |
Commodities, interest rate and foreign currency derivatives, net of tax | | | 7,730 | | | 21,284 | |
Total AOCL | | | $ | (11,458) | | | $ | (8,070) | |
(15) (Loss) Earnings per Share
The following table presents a reconciliation of the numerator and denominator of basic and diluted (loss) earnings per share:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands, except per share amounts) |
Numerator for basic and diluted (loss) earnings per share: | | | | | |
Net (loss) income | $ | (255,250) | | | $ | 382,962 | | | $ | 388,330 | |
Denominator: | | | | | |
Weighted average common shares outstanding for basic calculation | 257,042,843 | | | 258,781,843 | | | 266,251,097 | |
Add: Effect of equity awards | — | | | 9,385 | | | 66,097 | |
Weighted average common shares outstanding for diluted calculation | 257,042,843 | | | 258,791,228 | | | 266,317,194 | |
Basic (loss) earnings per share | $ | (0.99) | | | $ | 1.48 | | | $ | 1.46 | |
Diluted (loss) earnings per share | $ | (0.99) | | | $ | 1.48 | | | $ | 1.46 | |
Basic (loss) earnings per share is calculated by dividing net (loss) income by the weighted average number of common shares outstanding, which included 290,449, 243,006 and 130,624 shares of participating securities in 2023, 2022 and 2021, respectively. Diluted (loss) earnings per share is calculated by dividing net (loss) income by the sum of the weighted average number of common shares outstanding plus the additional common shares that would have been outstanding if potentially dilutive securities had been issued.
The weighted average common shares outstanding for the diluted (loss) earnings per share calculation for the year ended December 31, 2023 excludes the dilutive effect of approximately 41,198 shares, primarily related to restricted stock units, as their inclusion would have been anti-dilutive due to the Company's net loss.
Additionally, the weighted average common shares outstanding for the diluted (loss) earnings per share calculation excludes consideration of 3,033,561, 2,240,655 and 1,499,128 equivalent shares in 2023, 2022 and 2021, respectively, as their effect would have been anti-dilutive. See Note 14, "Stockholders' Equity" for details of the Company's common stock repurchases in 2023, 2022 and 2021.
GRAFTECH INTERNATIONAL LTD. AND SUBSIDIARIES
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(16) Other Expense (Income), net
The following table presents the details of other expense (income), net:
| | | | | | | | | | | | | | | | | |
| Year Ended December 31, |
| 2023 | | 2022 | | 2021 |
| (Dollars in thousands) |
Brazil value-added tax credit | $ | — | | | $ | — | | | $ | (11,511) | |
Non-service pension and other post-employment expense (income) | 3,771 | | | (9,950) | | | (5,298) | |
Bank charges | 757 | | | 938 | | | 1,098 | |
Other | 151 | | | (1,135) | | | (509) | |
Total other expense (income), net | $ | 4,679 | | | $ | (10,147) | | | $ | (16,220) | |
In May 2021, the Brazilian Supreme Court ruled definitely to exclude the ICMS (state value-added tax) from the basis of calculation of certain federal value-added taxes, specifically the tax relative to the program of social integration ("PIS") and to the contribution for the financing of social security ("COFINS"), and confirmed the methodology for calculating the PIS-COFINS tax credit to which taxpayers are entitled. The Company's Brazilian subsidiary had previously filed a legal claim on this matter and is entitled to receive tax credits and interest dating back to five years preceding the date of the claim. The overpayments, plus interest, of PIS-COFINS related to the period from June 2005 to August 2021 represented $11.5 million, net of legal fees. In the fourth quarter of 2021, the Company's subsidiary obtained approval by the Brazilian Tax Authorities to start offsetting the PIS-COFINS credit against the current federal value-added tax payable and recorded the one-time credit as a realizable gain. As of December 31, 2023, the Company has offset the entire amount of this credit.
Non-service pension and other post-employment expense (income) includes the components of pension and post-employment costs other than service cost. Non-service pension and other post-employment expense (income) included mark-to-market losses of $3.0 million in 2023, compared to mark-to-market gains of $9.6 million and $3.8 million, respectively, in 2022 and 2021. See Note 11, "Retirement Plans and Post-Employment Benefits" for further discussion.