UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-K
x ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 2010 | Commission file number 1-4119 |
OR
¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from to
NUCOR CORPORATION
(Exact name of registrant as specified in its charter)
Delaware | 13-1860817 | |
(State or other jurisdiction of Incorporation or organization) |
(I.R.S. Employer Identification No.) | |
1915 Rexford Road, Charlotte, North Carolina | 28211 | |
(Address of principal executive offices) | (Zip Code) |
Registrants telephone number, including area code: (704) 366-7000
Securities registered pursuant to Section 12(b) of the Act:
Title of each class |
Name of each exchange on which registered |
|
Common stock, par value $0.40 per share | New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act:
None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act. Yes x No ¨
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act. Yes ¨ No x
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No ¨
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes x No ¨
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in the definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer x Accelerated filer ¨ Non-accelerated filer ¨ Smaller reporting company ¨ |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes ¨ No x
Aggregate market value of common stock held by non-affiliates was approximately $11.72 billion based upon the closing sales price of the registrants common stock on the last day of our most recently completed second fiscal quarter, July 3, 2010.
315,900,930 shares of common stock were outstanding at February 18, 2011.
Documents incorporated by reference include: Portions of 2010 Annual Report (Parts I, II and IV), and Notice of 2011 Annual Meeting of Stockholders and Proxy Statement (Part III) to be filed within 120 days after Nucors fiscal year end.
Table of Contents
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Item 1. | Business |
Overview
Nucor Corporation and its affiliates (Nucor or the Company) manufacture steel and steel products. The Company also produces direct reduced iron (DRI) for use in the Companys steel mills. Through The David J. Joseph Company and its affiliates (DJJ), which the Company acquired in 2008, the Company also processes ferrous and nonferrous metals and brokers ferrous and nonferrous metals, pig iron, hot briquetted iron (HBI) and DRI. Most of the Companys operating facilities and customers are located in North America, but increasingly, Nucor is doing business outside of North America as well. The Companys operations include several international trading companies that buy and sell steel and steel products manufactured by the Company and others.
Nucor is North Americas largest recycler, using scrap steel as the primary raw material in producing steel and steel products. In 2010, we recycled approximately 17 million tons of scrap steel.
General Development of our Business in Recent Years
Nucor has employed a multi-pronged growth strategy in recent years that allows for flexibility and the ability to capitalize on growth opportunities as they arise. The four prongs of that growth strategy have been: (1) optimizing existing operations, (2) growing through developing greenfield projects that capitalize on new technologies and unique marketplace opportunities, (3) acquiring other companies that will strengthen Nucors position as North Americas most diversified producer of steel and steel products and (4) growing internationally with an emphasis on leveraging strategic partnerships and new technologies.
Optimizing our existing operations has primarily involved targeting a significant portion of our capital expenditures each year on projects that will enhance the productivity and efficiency of our existing facilities. We have also capitalized upon any production downtime during the economic downturn of the past few years to develop new product offerings at our existing operations. Growing through greenfield projects has included the construction of our special bar quality steel mill in Memphis, Tennessee, which we completed in 2009. We also began commercial production in 2009 at a new facility in Blytheville, Arkansas, which uses breakthrough Castrip ® technology to strip cast molten steel into near final shape and thickness with minimal hot or cold rolling, allowing lower investment and operating costs. The Castrip technology also reduces the overall environmental impact of producing steel by generating significantly lower emissions than traditional steel producing technologies. In late 2010, we announced that we have selected St. James Parish, Louisiana as the site where we plan to construct a new DRI facility with a capacity of 2,500,000 tons of DRI per year.
The pace at which we have been acquiring other companies slowed dramatically in late 2008, but in the preceding four years we completed numerous acquisitions. Since late 2006 our annual capacity to produce downstream value-added products has more than doubled to over 4.5 million tons through acquisitions of a steel decking producer, fabricators of rebar, cold finished bars and steel grating, a manufacturer of metal buildings and a wire mesh fabricator. The acquisition of DJJ in the spring of 2008 was a key part of our strategy to better manage the supply of ferrous scrap metal, the primary raw material used by our electric arc furnace steel mills.
In 2008 we grew internationally, by opening a European office and entering into a joint investment with Duferco S.A., Duferdofin Nucor S.r.l., which operates a one million tons-per-year steel melt shop with a bloom billet caster in Brescia, Italy and four rolling mills located throughout Italy. The customers for the products produced by Duferdofin Nucor S.r.l. are primarily steel service centers and distributors located in Italy, southern Europe and North Africa.
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In 2010, we entered into an agreement with Mitsui & Co. (U.S.A.) to form a newly created company, NuMit LLC, in which we own a 50% economic and voting interest. NuMit LLC owns 100% of the equity interest in Steel Technologies LLC, which operates 23 sheet processing facilities located throughout the United States, Canada and Mexico.
Segments
Nucor reports its results in three segments: steel mills, steel products and raw materials. Net sales to external customers, intercompany sales, depreciation expense, amortization expense, earnings (loss) before income taxes and noncontrolling interests, assets and capital expenditures by segment for each of the three fiscal years in the three-year period ended December 31, 2010 are set forth in Note 22 of the Notes to Consolidated Financial Statements included in Nucors 2010 Annual Report, which is hereby incorporated by reference. The steel mills are Nucors dominant segment representing approximately 69% of the Companys sales to external customers in the fiscal year ended December 31, 2010.
Principal Products Produced
In the steel mills segment, Nucor produces sheet steel (hot and cold-rolled), plate steel, structural steel (wide-flange beams, beam blanks and sheet piling) and bar steel (blooms, billets, concrete reinforcing bar, merchant bar and special bar quality). Nucor manufactures steel principally from scrap steel and scrap steel substitutes using electric arc furnaces, continuous casting and automated rolling mills. In the steel products segment, Nucor produces steel joists and joist girders, steel deck, fabricated concrete reinforcing steel, cold finished steel, steel fasteners, metal building systems, light gauge steel framing, steel grating and expanded metal, and wire and wire mesh. In the raw materials segment, the Company produces DRI; brokers ferrous and nonferrous metals, pig iron, HBI and DRI; supplies ferro-alloys; and processes ferrous and nonferrous scrap metal.
Markets and Marketing
The steel mills segment sells its products primarily to steel service centers, fabricators and manufacturers located throughout the United States, Canada, Mexico and, increasingly, elsewhere in the world. Nucor produces hot-rolled and cold-rolled sheet steel in standard grades and to customers specifications while maintaining inventories to fulfill anticipated orders. In 2010, approximately 40% of our sheet steel sales were to contract customers. These contracts permit price adjustments to reflect changes in prevailing raw material costs and typically have terms ranging from six to twelve months. The balance of our sheet steel sales was in the spot market at prevailing prices at the time of sale.
Our plate, structural, reinforcing and merchant bar steel come in standard sizes and grades, whereby we maintain inventory levels to meet our customers expected orders. In addition, our bar mill group manufactures hot-rolled special bar quality products to exacting specifications primarily servicing the automotive, energy, agricultural, heavy equipment and transportation sectors. Almost all of our plate, structural, and bar steel sales occur in the spot market at prevailing market prices.
In 2010, approximately 87% of the production by our steel mills segment was sold to external customers. The balance of the steel mill segments production went to our downstream joist, deck, rebar fabrication, fastener, metal buildings and cold finish operations.
In the steel products segment, we sell steel joists and joist girders, and steel deck to general contractors and fabricators located throughout the United States that we make to their order. We do not maintain inventories of these finished steel products. The majority of these contracts are firm, fixed-price contracts that are in most cases competitively bid against other suppliers. Longer term supply contracts may permit us to adjust our prices to
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reflect changes in prevailing raw materials costs. We sell fabricated reinforcing products only on a construction contract bid basis. These products are used by contractors in constructing highways, bridges, reservoirs, utilities, hospitals, schools, airports, stadiums and high-rise buildings. We manufacture cold finished steel, steel fasteners, steel grating, wire and wire mesh in standard sizes and maintain inventories of these products to fulfill anticipated orders. We sell cold finished steel and steel fasteners primarily to distributors and manufacturers located throughout the United States and Canada.
We market products from the steel mills and steel products segments mainly through in-house sales forces. The markets for these products are tied to capital and durable goods spending and are affected by changes in general economic conditions.
In the raw materials segment, the Company processes ferrous and nonferrous scrap metal for use in Nucors steel mills and for sale to various domestic and international external customers. The Company also brokers ferrous and nonferrous metals and scrap substitutes, supplies ferro-alloys, and provides transportation, material handling and other services to users of scrap metals. The primary external customers for ferrous scrap are electric arc furnace steel mills and foundries that use ferrous scrap as a raw material in their manufacturing process. External customers purchasing nonferrous scrap metal include aluminum can producers, secondary aluminum smelters, steel mills and other processors and consumers of various nonferrous metals. We market scrap metal products and related services to our external customers through in-house sales forces. In 2010, approximately 13% of the ferrous and nonferrous scrap tons processed and sold by the raw materials segment were sold to external customers.
The Companys other operations include international trading companies that buy and sell steel and steel products that Nucor and other steel producers have manufactured.
Backlog
In the steel mills segment, Nucors backlog of orders was approximately $1.64 billion and $1.04 billion at December 31, 2010 and 2009, respectively. Nucors backlog of orders in the steel products segment was approximately $1.02 billion and $954.6 million at December 31, 2010 and 2009, respectively. Order backlogs for the steel mills segment include orders attributable to Nucors downstream businesses. The majority of these orders will be filled within one year. Order backlog within our raw materials segment is not significant because the majority of the raw materials that segment produces are used by internal divisions.
Sources and Availability of Raw Materials
The primary raw materials for our steel mills segment are ferrous scrap and scrap substitutes such as pig iron, DRI and HBI. As of December 31, 2010, DJJ operated 59 scrap yards, and the Companys annual scrap processing capability was approaching five million tons. DJJ acquires ferrous scrap from numerous sources including manufacturers of products made from steel, industrial plants, scrap dealers, peddlers, auto wreckers and demolition firms. We purchase pig iron as needed from a variety of sources. Nucor operates a DRI plant in Trinidad with a capacity of 1,800,000 metric tons of DRI annually. The primary raw material for our DRI facility in Trinidad is iron ore, which we purchase from various international suppliers. Nucor has announced plans to construct a second DRI facility in the State of Louisiana at a location on the Mississippi river with a capacity of 2,500,000 tons of DRI annually. During the second quarter of 2010, Nucor entered into an agreement with a natural gas exploration and production firm that will involve drilling and completing on-shore natural gas wells in U.S.-based proven reserves over a seven-year period that began in June 2010. Natural gas generated by this working interest drilling program will be sold to offset our exposure to the volatility of the price of gas consumed by our planned Louisiana DRI facility.
The primary raw material for our steel products segment is steel produced by Nucors steel mills.
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DJJ generally purchases ferrous and nonferrous scrap for sale to external customers from the same variety of sources it purchases ferrous scrap for use as a raw material in Nucors steel mills. DJJ does not purchase a significant amount of scrap metal from a single source or from a limited number of major sources. The availability and price of ferrous scrap are affected by changes in the global supply and demand for steel and steel products. Ferrous scrap and scrap substitutes are our single largest cost of products sold. A key part of our business strategy is to control a significant portion of the supply of high quality metallics needed to operate our steel mills.
Energy Consumption and Costs
Our steel mills are large consumers of electricity and natural gas. Our DRI facility in Trinidad is, and the DRI facility we are planning to construct in Louisiana will be, a large consumer of natural gas. Consequently, we use a variety of strategies to manage our exposure to price risk of natural gas, including cash flow hedges and a working interest agreement with a leading natural gas production firm to drill on-shore natural gas wells in the United States.
Historically, manufacturers in the United States have benefitted from relatively stable and competitive energy costs that have allowed them to compete on an equal footing in the increasingly global marketplace. The availability and prices of electricity and natural gas are influenced today, however, by many factors including changes in supply and demand, advances in drilling technology and increasingly, by changes in public policy relating to energy production and use. Because energy is such a significant cost of products sold for Nucor, we are continually striving to make our operations in all three of our business segments more energy efficient. We also monitor closely developments in public policy relating to energy production and consumption. When appropriate, we work to shape those developments in ways that we believe will allow us to continue to be a competitive producer of steel and steel products in an increasingly competitive global market place.
Competition
We compete in a variety of steel and metal markets, including markets for finished steel products, unfinished steel products, and raw materials. These markets are highly competitive with many firms participating and as a result of this highly competitive environment, we find that we primarily compete on price and service.
Our electric-arc furnace steel mills face many different forms of competition, including integrated steel producers (who use iron ore converted into liquid form in a blast furnace as their basic raw material instead of scrap steel), other electric-arc furnace mills, foreign imports and alternative materials. Our unfinished and finished steel products face domestic competition from both integrated steel producers and other electric-arc furnace mills. Large integrated steel producers have the ability to manufacture a wide variety of products, but they face significantly higher energy costs and are often burdened with higher capital and fixed operating costs. Electric-arc furnace mill producers such as Nucor are sensitive to increases in scrap prices, but tend to have lower capital and fixed operating costs compared with integrated steel producers.
Competition from foreign steel and steel product producers presents unique challenges for us. Imported steel often benefits from government subsidies, either directly or indirectly through government-owned enterprises or government-owned or controlled financial institutions. Foreign imports accounted for approximately 21% of the U.S. steel market in 2010. In particular, competition from steel imported from China, which accounts for more than 40% of the steel produced annually in the world, is a major challenge. Chinese producers, many of which are government-owned in whole or in part, continue to benefit from their governments manipulation of foreign currency exchange rates and from the receipt of government subsidies, which allows them to sell their products below cost. These distorting trade practices are not only widely recognized as being unfair but also have been challenged successfully as violating world trade rules in some recent instances. One of many recent examples occurred when the United States International Trade Commission mandated an antidumping duty order on imports of certain oil country tubular goods from China because it determined that those products are sold in the United States at less than fair value.
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The Chinese unfair trade practices seriously undermine the ability of the Company and other domestic producers to compete on price when left unchallenged. Chinas artificially lowered production costs have significantly contributed to the exodus of manufacturing jobs from the United States. When such a flight occurs, Nucors customer base is diminished, thereby providing us with fewer opportunities to supply steel to those shuttered businesses. Rigorous trade law enforcement is critical to our ability to maintain our competitive position against foreign producers that engage in unlawful trade practices. Nucor has been active in calling on policymakers to enforce global trade agreements and address the jobs crisis in the United States.
We also experience competition from other materials. Depending on our customers end use of our products, there are sometimes other materials, such as concrete, aluminum, plastics, composites and wood that compete with our steel products. When the price of steel relative to other raw materials rises, these alternatives become more attractive to our customers.
Competition in our scrap and raw materials business is also vigorous. The scrap metals market consists of many firms and is highly fragmented. Firms typically compete on price and geographic proximity to the sources of scrap metal.
Employees
Nucor has a simple, streamlined organizational structure to allow our employees to make quick decisions and be innovative. Our organization is highly decentralized, with most day-to-day operating decisions made by our division general managers and their staff. Only 90 employees are located in our executive office. The majority of Nucors 20,500 employees are not represented by labor unions.
Available Information
Nucors annual report on Form 10-K, quarterly reports on Form 10-Q, Current Reports on Form 8-K, and all amendments to these reports, are available on our website at www.nucor.com, as soon as reasonably practicable after Nucor files these reports electronically with, or furnishes them to, the Securities and Exchange Commission (SEC). Except as otherwise stated in these reports, the information contained on our website or available by hyperlink from our website is not incorporated into this Annual Report on Form 10-K or other documents we file with, or furnish to, the SEC.
Item 1A. | Risk Factors |
Many of the factors that affect our business and operations involve risk and uncertainty. The factors described below are some of the risks that could materially negatively affect our business, financial condition and results of operations.
Recovery from the global recession and credit crisis has and likely will continue to adversely affect our business.
The sluggish pace of the recovery from the deep global recession that began in the United States in December 2007 and officially ended in June 2009 is continuing to have a material adverse effect on demand for our products and consequently the results of our operations, financial condition and cash flows.
Although credit markets have largely stabilized from the height of the financial crisis in the fourth quarter of 2008 and the first half of 2009, the effects of the financial crisis continue to present additional risks to us, our customers and suppliers. In particular, there is no guarantee that the credit markets or liquidity will not once again be restricted. Additionally, stricter lending standards have made it more difficult for some firms to access the credit markets. Although we believe we have adequate access to several sources of contractually committed borrowings and other available credit facilities, these risks could temporarily restrict our ability to borrow money
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on acceptable terms in the credit markets and potentially could affect our ability to draw on our credit facility. In addition, restricted access to the credit markets is also continuing to make it difficult or, in some cases, impossible for our customers to borrow money to fund their operations. Their lack of, or limited access to, capital would adversely affect their ability to purchase our products or, in some cases, to pay for our products on a timely basis.
Long-term unemployment for those unemployed for more than six months remains at historically high levels and the housing market and non-residential construction market remain depressed. High unemployment and a weak housing market have an impact on downstream demand for many of our products. Additionally, non-residential construction, including publicly financed state and municipal projects, has slowed significantly due to overcapacity of commercial properties and the reluctance of state and local governments to borrow to spend on capital projects when faced with stagnant or declining tax revenues and increased operating costs.
Our industry is cyclical and both recessions and prolonged periods of slow economic growth could have a material adverse effect on our business.
Demand for most of our products is cyclical in nature and sensitive to general economic conditions. Our business supports cyclical industries such as the commercial construction, energy, appliance and automotive industries. As a result, downturns in the United States economy or any of these industries could materially adversely affect our results of operations, financial condition and cash flows. The global economic recession of 2008/2009 and subsequent anemic economic recovery period, coupled with the lingering effects of the global financial and credit market disruptions, have had a historic negative impact on the steel industry and Nucor. These events contributed to an unprecedented decline in pricing for steel and steel products, weak end-markets and continued depressed demand, resulting in extraordinary volatility in our financial results in the last three years. After reporting record net earnings of $1.83 billion in 2008, we reported a net loss of $293.6 million in 2009, the first in the Companys history. In 2010, we returned to profitability, reporting net income of $134.1 million, but the economic outlook remains uncertain both in the United States and globally. While we believe that the long-term prospects for the steel industry remain bright, we are unable to predict the duration of the depressed economic conditions that are contributing to reduced demand for our products. Future economic downturns or a prolonged stagnant economy could materially adversely affect our business, results of operations, financial condition and cash flows.
Overcapacity in the global steel industry could increase the level of steel imports, which may negatively affect our business, results of operations and cash flows.
Global steelmaking capacity exceeds global consumption of steel products. During periods of global economic weakness this overcapacity is amplified because of weaker global demand. This excess capacity often results in manufacturers in certain countries exporting significant amounts of steel and steel products at prices that are at or below their costs of production. In some countries the steel industry is subsidized or owned in whole or in part by the government, giving imported steel from those countries certain cost advantages. These imports, which are also affected by demand in the domestic market, international currency conversion rates and domestic and international government actions, can result in downward pressure on steel prices, which could materially adversely affect our business, results of operations, financial condition and cash flows.
In particular, steel production in China, the worlds largest producer and consumer of steel, currently exceeds Chinese demand and in recent years the production growth rate has exceeded the growth rate of demand. This rising overcapacity in China has the potential to result in a further increase in imports of low-priced, unfairly traded steel and steel products to the United States that could put our steel products at a competitive disadvantage. A continuation of this unbalanced growth trend or a significant decrease in Chinas rate of economic expansion could result in increasing steel exports from China.
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Competition from other producers, imports or alternative materials may have a material adverse effect our business.
We face strong competition from other steel producers and imports that compete with our products on price and service. The steel markets are highly competitive and a number of firms, domestic and foreign, participate in the steel and raw materials markets. Depending on a variety of factors, including raw materials, energy, labor and capital costs, government control of currency exchange rates and government subsidies of foreign steel producers, our business may be materially adversely affected by competitive forces.
In many applications, steel competes with other materials, such as concrete, aluminum, composites, plastic and wood. Increased use of these materials in substitution for steel products could have a material adverse effect on prices and demand for our steel products.
In 2011, automobile producers must begin complying with new Corporate Average Fuel Economy (CAFE) mileage requirements for new cars and light trucks that they produce. As automobile producers work to produce vehicles in compliance with these new standards, they may reduce the amount of steel in cars and trucks to improve fuel economy, thereby reducing demand for steel and resulting in further over-supply of steel in North America.
The results of our operations are sensitive to volatility in steel prices and the cost of raw materials, particularly scrap steel.
We rely to an extent on outside vendors to supply us with raw materials, including both scrap and scrap substitutes, that are critical to the manufacture of our products. Although we have vertically integrated our business by constructing our DRI facility in Trinidad and acquiring DJJ in 2008, we still must purchase most of our primary raw material, steel scrap, from numerous other sources located throughout the United States. Although we believe that the supply of scrap and scrap substitutes is adequate to operate our facilities, purchase prices of these critical raw materials are volatile and are influenced by changes in scrap exports in response to changes in the scrap demands of our global competitors. At any given time, we may be unable to obtain an adequate supply of these critical raw materials with price and other terms acceptable to us. The availability and prices of raw materials may also be negatively affected by new laws and regulations, allocation by suppliers, interruptions in production, accidents or natural disasters, changes in exchange rates, worldwide price fluctuations, and the availability and cost of transportation. Many countries that export steel into our markets restrict the export of scrap, protecting the supply chain of some foreign competitors. This trade practice creates artificial competitive advantage for foreign producers that could limit our ability to compete in the U.S. market.
If our suppliers increase the prices of our critical raw materials, we may not have alternative sources of supply. In addition, to the extent that we have quoted prices to our customers and accepted customer orders for our products prior to purchasing necessary raw materials, we may be unable to raise the price of our products to cover all or part of the increased cost of the raw materials, although we have successfully used a raw material surcharge in the steel mills segment since 2004. Also, if we are unable to obtain adequate and timely deliveries of our required raw materials, we may be unable to timely manufacture sufficient quantities of our products. This could cause us to lose sales, incur additional costs and suffer harm to our reputation.
Changes in the availability and cost of electricity and natural gas are subject to volatile market conditions that could adversely affect our business.
Our steel mills are large consumers of electricity and natural gas. We rely upon third parties for our supply of energy resources consumed in the manufacture of our products. The prices for and availability of electricity, natural gas, oil and other energy resources are subject to volatile market conditions. These market conditions often are affected by weather, political and economic factors beyond our control, and we may be unable to raise the price of our products to cover increased energy costs. Disruptions in the supply of our energy resources could
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temporarily impair our ability to manufacture our products for our customers. Increases in our energy costs resulting from regulations that are not applicable across the entire steel market could materially adversely affect our business, results of operations, financial condition and cash flows.
Our steelmaking processes, and the manufacturing processes of many of our suppliers and customers, are energy intensive and generate carbon dioxide and other Greenhouse Gasses (GHGs), and regulation of GHGs, through new regulations or legislation in an onerous form, could have a material adverse impact on our results of operations, financial condition and cash flows.
Carbon is an essential raw material in Nucors production processes. As a carbon steel producer, Nucor will be affected, both directly and indirectly, if Congress passes legislation or the United States Environmental Protection Agency (USEPA) adopts standards intended to regulate GHG emissions. Cap-and-trade legislation designed to curb emissions of GHGs passed in the House of Representatives in 2009, but similar legislation failed to pass in the Senate in 2010. Several states have already adopted, and other states may in the future adopt, legislation or regulations implementing state-wide or in some cases regional cap-and-trade systems that apply to some or all industries that emit GHGs. To the extent that these programs cause an increase in the cost of energy they will have an impact on Nucors ability to operate in those regions.
The USEPA announced in December 2010 a timetable for issuing new rules under the Clean Air Act that will limit GHG emissions from new and refurbished power plants and new oil refineries with target dates of May and November 2012 for adopting final rules. Rules for existing plants and refineries would be issued by the EPA at an unspecified date thereafter. If the proposed regulations for power generation are adopted in a form that requires deep reductions in GHG emissions, we could incur increased indirect costs to manufacture our products as such regulations would result in an increased cost of the energy, primarily electricity, which we use extensively in the steelmaking process. Until all proposed GHG emission regulations are adopted in final form and all legal challenges to them, including the authority of the USEPA to adopt them, have been resolved, however, we cannot reliably estimate their impact on our financial condition, operating performance or ability to compete. Because some foreign steel producers will not be subject to these same indirect cost increases, our products could be at a further competitive disadvantage. In addition to increased costs of production, we could also incur costs to defend and resolve legal claims and other litigation related to GHG regulations and the alleged impact of our operations on climate change.
We plan to continue to implement our acquisition strategy and may encounter difficulties in integrating businesses we acquire.
We plan to continue to seek attractive opportunities to acquire businesses, enter into joint ventures and make other investments that are complementary to our existing strengths. Realizing the anticipated benefits of acquisitions or other transactions will depend on our ability to operate these businesses and integrate them with our operations and to cooperate with our strategic partners. Our business, results of operations, financial condition and cash flows could be materially adversely affected if we are unable to successfully integrate these businesses.
In addition, we may enter into joint ventures or acquisitions located outside the U.S., which may be adversely affected by foreign currency fluctuations, changes in economic conditions and changes in local government regulations and policies.
Our operations are subject to business interruptions and casualty losses.
The steelmaking business is subject to numerous inherent risks, particularly unplanned events such as explosions, fires, other accidents, natural or man-made disasters, acts of terrorism, inclement weather and transportation interruptions. While our insurance coverage could offset losses relating to some of those types of events, our results of operations and cash flows could be adversely impacted to the extent any such losses are not covered by our insurance.
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Our business requires substantial capital investment and maintenance expenditures, and our capital resources may not be adequate to provide for all of our cash requirements.
Our operations are capital intensive. For the five-year period ended December 31, 2010, our total capital expenditures, excluding acquisitions, were approximately $2.61 billion. Our business also requires substantial expenditures for routine maintenance. Although we expect requirements for our business needs, including the funding of capital expenditures, debt service for financings and any contingencies will be financed by internally generated funds or from borrowings under our $1.3 billion unsecured revolving credit facility, we cannot assure you that this will be the case. Additional acquisitions could require financing from external sources.
Environmental compliance and remediation could result in substantially increased costs and materially adversely impact our competitive position.
Our operations are subject to numerous federal, state and local laws and regulations relating to protection of the environment, and we, accordingly, make provision in our financial statements for the estimated costs of compliance. These laws are becoming increasingly stringent, resulting in inherent uncertainties in these estimates. To the extent that competitors, particularly foreign steel producers and manufacturers of competitive products, are not required to incur equivalent costs, our competitive position could be materially adversely impacted.
Changes in foreign currency may adversely affect our financial results.
Because of our international expansion efforts, we are exposed to changes in foreign exchange rates. Generally, each of our foreign operations both produces and sells in its local currency, limiting our exposure to foreign currency transactions. We monitor our exposures and, from time to time, may use forward currency contracts to hedge certain forecasted currency transactions. In addition to potential transaction losses, our reported results of operations and financial position could be negatively affected by exchange rates when the activities and balances of our foreign operations are translated into U.S. dollars for financial reporting purposes.
The accounting treatment of equity method investments, goodwill and other long-lived assets could result in future asset impairments, which would reduce our earnings.
We periodically test our equity method investments, goodwill and other long-lived assets to determine whether their estimated fair value is less than their value recorded on our balance sheet. The results of this testing for potential impairment may be adversely affected by the continuing uncertain market conditions for the steel industry, as well as changes in interest rates and general economic conditions. If we determine that the fair value of any of these long-lived assets is less than the value recorded on our balance sheet, we will incur a non-cash impairment loss that will negatively impact our results of operations.
Tax increases and changes in tax rules could adversely affect our financial results.
The steel industry and our business are sensitive to changes in taxes. As a company based in the U.S., Nucor is more exposed to the effects of changes in U.S. tax laws than some of our major competitors. Our provision for income taxes and cash tax liability in the future could be adversely affected by changes in U.S. tax laws. Potential changes that would adversely affect us include, but are not limited to, repealing LIFO (last-in, first-out treatment of inventory) and decreasing the ability of U.S. companies to receive a tax credit for foreign taxes paid or to defer the U.S. deduction of expenses in connection with investments made in other countries.
Item 1B. | Unresolved Staff Comments |
None.
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Item 2. | Properties |
Our principal operating facilities by segment are as follows:
Location |
Approximate
square footage of facilities |
Principal products |
||||
Steel mills: |
||||||
Blytheville, Arkansas |
2,550,000 | Steel shapes, flat-rolled steel | ||||
Crawfordsville, Indiana |
2,120,000 | Flat-rolled steel | ||||
Berkeley County, South Carolina |
2,110,000 | Flat-rolled steel, steel shapes | ||||
Decatur, Alabama |
2,000,000 | Flat-rolled steel | ||||
Hickman, Arkansas |
1,420,000 | Flat-rolled steel | ||||
Norfolk, Nebraska |
1,400,000 | Steel shapes | ||||
Plymouth, Utah |
1,190,000 | Steel shapes | ||||
Hertford County, North Carolina |
1,090,000 | Steel plate | ||||
Jewett, Texas |
1,080,000 | Steel shapes | ||||
Darlington, South Carolina |
850,000 | Steel shapes | ||||
Seattle, Washington |
670,000 | Steel shapes | ||||
Memphis, Tennessee |
520,000 | Steel shapes | ||||
Auburn, New York |
450,000 | Steel shapes | ||||
Marion, Ohio |
440,000 | Steel shapes | ||||
Kankakee, Illinois |
430,000 | Steel shapes | ||||
Kingman, Arizona |
380,000 | Steel shapes | ||||
Tuscaloosa, Alabama |
370,000 | Steel plate | ||||
Jackson, Mississippi |
350,000 | Steel shapes | ||||
Birmingham, Alabama |
280,000 | Steel shapes | ||||
Wallingford, Connecticut |
240,000 | Steel shapes | ||||
Steel products: |
||||||
Norfolk, Nebraska |
1,040,000 | Joists, deck, cold finished bar | ||||
Brigham City, Utah |
760,000 | Joists, cold finished bar | ||||
Grapeland, Texas |
680,000 | Joists, deck | ||||
St. Joe, Indiana |
550,000 | Joists, deck | ||||
Chemung, New York |
550,000 | Joists, deck | ||||
Florence, South Carolina |
540,000 | Joists, deck | ||||
Fort Payne, Alabama |
470,000 | Joists, deck | ||||
Raw materials: |
||||||
Point Lisas, Trinidad |
2,040,000 | Direct reduced iron |
Our steel mills segment also includes a distribution center in Pompano Beach, Florida.
In the steel products segment, we have 85 additional operating facilities in 37 states and 28 operating facilities in Canada. Our affiliate, Harris Steel, also operates multiple sales offices in Canada and certain other foreign locations.
In the raw materials segment, DJJ has 72 operating facilities in 14 states along with multiple brokerage offices in the U.S. and certain other foreign locations.
During 2010, the average utilization rates of all operating facilities in the steel mills, steel products and raw materials segments were approximately 70%, 54% and 69% of production capacity, respectively.
We also own our principal executive office in Charlotte, North Carolina.
10
Item 3. | Legal Proceedings |
Nucor has been named, along with other major steel producers, as a co-defendant in several related antitrust class-action complaints filed by Standard Iron Works and other steel purchasers in the United States District Court for the Northern District of Illinois. The plaintiffs allege that from January 2005 to the present eight steel manufacturers, including Nucor, engaged in anticompetitive activities with respect to the production and sale of steel. The plaintiffs seek monetary and other relief. Although we believe the plaintiffs claims are without merit and will vigorously defend against them, we cannot at this time predict the outcome of this litigation or estimate the range of Nucors potential exposure.
In the course of normal compliance evaluation in 2008 at our steel mill in Marion, Ohio, we discovered and self-disclosed to the Ohio Environmental Protection Agency (the Ohio EPA) that the facility had failed to properly permit modifications to its power supply. The Ohio EPA has since issued notices of violation for this incident and ancillary issues arising from it. Although the initial notice of violation indicated that the Ohio EPA had not decided whether to seek civil penalties, the Ohio EPA has subsequently informed us that a civil penalty will be assessed. We do not believe that the amount of the civil penalty will have a material adverse effect on our consolidated financial condition or results of operations.
Nucor is involved in various other judicial and administrative proceedings as both plaintiff and defendant, arising in the ordinary course of business. Nucor does not believe that any such proceedings (including matters relating to contracts, torts, taxes, warranties and insurance) will have a material adverse effect on its business, operating results, financial condition or cash flows.
Item 4. | Removed and Reserved |
11
Executive Officers of the Registrant
James R. Darsey (55)Mr. Darsey has been an Executive Vice President of Nucor since September 2010. He was promoted to Vice President in 1996 and to President of the Vulcraft/Verco Group in 2007. He was General Manager of Nucor Steel, Jewett , Texas from 1999 to 2007; General Manager of Vulcraft, Grapeland, Texas from 1995 to 1999; Engineering Manager of Vulcraft, Grapeland, Texas from 1987 to 1995; and Engineering Manager of Vulcraft, Brigham City, Utah from 1986 to 1987. He began his Nucor career in 1979 as a Design Engineer at Vulcraft, Grapeland, Texas.
Daniel R. DiMicco (60)Mr. DiMicco has been a director of Nucor since 2000 and was elected Chairman in 2006. Mr. DiMicco has served as Nucors Chief Executive Officer since 2000 and served as Vice Chairman from 2001 to 2006. He also served as President from 2000 to 2010. He was an Executive Vice President of Nucor from 1999 to 2000 and Vice President from 1992 to 1999, serving as General Manager of Nucor-Yamato Steel Company. Mr. DiMicco began his career with Nucor in 1982 at Nucor Steel, Plymouth, Utah.
John J. Ferriola (58)Mr. Ferriola became President and Chief Operating Officer and was appointed to the Board of Directors on January 1, 2011. He was the Chief Operating Officer of Steelmaking Operations from 2007 to 2010. Mr. Ferriola previously served as an Executive Vice President of Nucor from 2002 to 2007 and was a Vice President from 1996 to 2001. He was General Manager of Nucor Steel, Crawfordsville, Indiana from 1998 to 2001; General Manager of Nucor Steel, Norfolk, Nebraska from 1995 to 1998; General Manager of Vulcraft, Grapeland, Texas in 1995; and Manager of Maintenance and Engineering at Nucor Steel, Jewett, Texas from 1992 to 1995.
James D. Frias (54)Mr. Frias has been Chief Financial Officer, Treasurer and Executive Vice President since January 1, 2010. He was a Vice President of Nucor from 2006 to 2009. Mr. Frias previously served as Corporate Controller from 2001 to 2009; Controller of Nucor Steel, Crawfordsville, Indiana from 1994 to 2001; and Controller of Nucor Building Systems, Waterloo, Indiana from 1991 to 1994.
Keith B. Grass (54)Mr. Grass is an Executive Vice President of Nucor and serves as President and Chief Executive Officer of DJJ. From January 2000 until Nucor acquired DJJ in February 2008, he served as the President and Chief Executive Officer of DJJ. Before he assumed that position with DJJ, Mr. Grass held the following positions with the same company: President and Chief Operating Officer of the Metal Recycling Division during 1999; President of the International Division from 1996 to 1998; Vice President of Trading from 1992 to 1996; District Manager of the Chicago trading office from 1988 to 1992; District Manager of the Detroit office from 1986 to 1988; and District Manager of the Omaha office from 1985 to 1986. Mr. Grass began his career as a brokerage representative in DJJs Chicago office in 1978.
Ladd R. Hall (54)Mr. Hall has been an Executive Vice President of Nucor since September 2007 and was Vice President and General Manager of Nucor Steel, Berkeley County, South Carolina from 2000 to 2007; Vice President and General Manager of Nucor Steel, Darlington, South Carolina from 1998 to 2000; Vice President of Vulcraft, Brigham City, Utah from 1994 to 1998 and General Manager there from 1993 to 1994; General Manager of Vulcraft, Grapeland, Texas in 1993; Sales Manager of Vulcraft, Brigham City, Utah from 1988 to 1993; and Inside Sales at Nucor Steel Plymouth, Utah from 1981 to 1988.
Hamilton Lott, Jr. (61)Mr. Lott has been an Executive Vice President of Nucor since September 1999 and was a Vice President from 1988 to 1999. He was General Manager of Vulcraft, Florence, South Carolina from 1993 to 1999; General Manager of Vulcraft, Grapeland, Texas from 1987 to 1993; Sales Manager of Vulcraft, St. Joe, Indiana from January 1987 to May 1987 and Engineering Manager there from 1982 to 1986. Mr. Lott began his career with Nucor as Design Engineer at Vulcraft, Florence, South Carolina in 1975.
12
R. Joseph Stratman (54)Mr. Stratman has been an Executive Vice President of Nucor since September 2007 and was Vice President and General Manager of Nucor-Yamato Steel Company from 1999 to 2007. He was Vice President of Nucor Steel, Norfolk, Nebraska in 1999 and General Manager there from 1998 to 1999; Controller of Nucor-Yamato Steel Company from 1991 to 1998; and Controller of Nucor Building Systems, Waterloo, Indiana from 1989 to 1991.
13
Item 5. | Market for Registrants Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities |
Nucor has increased its base cash dividend every year since the Company began paying dividends in 1973. Nucor paid a total dividend of $1.44 per share in 2010 compared with $1.40 per share in 2009. In December 2010, the board of directors increased the base quarterly cash dividend on Nucors common stock to $0.3625 per share from $0.36 per share. In February 2011, the board of directors declared Nucors 152nd consecutive quarterly cash dividend of $0.3625 per share payable on May 11, 2011 to stockholders of record on March 31, 2011.
Additional information regarding the market for Nucors common stock, quarterly market price ranges, the number of stockholders and dividend payments is incorporated by reference to Nucors 2010 Annual Report, page 70.
Item 6. | Selected Financial Data |
Historical financial information is incorporated by reference to Nucors 2010 Annual Report, page 39.
Item 7. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
Information required by this item is incorporated by reference to Nucors 2010 Annual Report, page 2 (Forward-looking Statements) and pages 22 through 34.
Item 7A. | Quantitative and Qualitative Disclosures about Market Risk |
In the ordinary course of business, Nucor is exposed to a variety of market risks. We continually monitor these risks and develop appropriate strategies to manage them.
Interest Rate Risk Nucor manages interest rate risk by using a combination of variable-rate and fixed-rate debt. At December 31, 2010, 24% of Nucors long-term debt was in industrial revenue bonds that have variable interest rates that are adjusted weekly or annually. The remaining 76% of Nucors debt is at fixed rates. Future changes in interest rates are not expected to significantly impact earnings. Nucor also makes use of interest rate swaps to manage net exposure to interest rate changes. As of December 31, 2010, there were no such contracts outstanding. Nucors investment practice is to invest in securities that are highly liquid with short maturities. As a result, we do not expect changes in interest rates to have a significant impact on the value of our investment securities.
Commodity Price Risk In the ordinary course of business, Nucor is exposed to market risk for price fluctuations of raw materials and energy, principally scrap steel, other ferrous and nonferrous metals, alloys and natural gas. We attempt to negotiate the best prices for our raw materials and energy requirements and to obtain prices for our steel products that match market price movements in response to supply and demand. Nucor utilizes a raw material surcharge as a component of pricing steel to pass through the cost increases of scrap steel and other raw materials. In periods of stable demand for our products, our surcharge mechanism has worked effectively to reduce the normal time lag in passing through higher raw material costs so that we can maintain our gross margins. When demand for and cost of raw materials is lower, however, the surcharge impacts our sales prices to a lesser extent.
Nucor also uses derivative financial instruments to hedge a portion of our exposure to price risk related to natural gas purchases used in the production process and to hedge a portion of our aluminum and copper purchases and sales. Gains and losses from derivatives designated as hedges are deferred in accumulated other
14
comprehensive income (loss) on the consolidated balance sheets and recognized into earnings in the same period as the underlying physical transaction. At December 31, 2010, accumulated other comprehensive income (loss) included $68.9 million in unrealized net-of-tax losses for the fair value of these derivative instruments. Changes in the fair values of derivatives not designated as hedges are recognized in earnings each period. The following table presents the negative effect on pre-tax earnings of a hypothetical change in the fair value of derivative instruments outstanding at December 31, 2010, due to an assumed 10% and 25% change in the market price of each of the indicated commodities (in thousands):
Commodity Derivative |
10% Change | 25% Change | ||||||
Natural gas |
$ | 9,500 | $ | 23,600 | ||||
Aluminum |
3,492 | 8,731 | ||||||
Copper |
1,723 | 4,308 |
Any resulting changes in fair value would be recorded as adjustments to other comprehensive income (loss), net of tax, or recognized in net earnings, as appropriate. These hypothetical losses would be partially offset by the benefit of lower prices paid or higher prices received for the physical commodities.
Foreign Currency Risk Nucor is exposed to foreign currency risk through its operations in Canada, Europe, Trinidad and Australia. We periodically use derivative contracts to mitigate the risk of currency fluctuations. Open foreign currency derivative contracts at December 31, 2010 and 2009 were insignificant.
Item 8. | Financial Statements and Supplementary Data |
Information required by this item is incorporated by reference to Nucors 2010 Annual Report, pages 40 through 66.
Item 9. | Changes in and Disagreements with Accountants on Accounting and Financial Disclosure |
None.
Item 9A. | Controls and Procedures |
Evaluation of Disclosure Controls and Procedures As of the end of the period covered by this report, the Company carried out an evaluation, under the supervision and with the participation of the Companys management, including the Companys Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Companys disclosure controls and procedures. Based upon that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that the Companys disclosure controls and procedures were effective as of the evaluation date.
Changes in Internal Control Over Financial Reporting There were no changes in our internal control over financial reporting during the quarter ended December 31, 2010 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
Report on Internal Control Over Financial Reporting Managements report on internal control over financial reporting required by Section 404 of the Sarbanes-Oxley Act of 2002 and the attestation report of PricewaterhouseCoopers LLP, an independent registered public accounting firm, on the effectiveness of Nucors internal control over financial reporting as of December 31, 2010 are incorporated by reference to Nucors 2010 Annual Report, pages 40 and 41.
Item 9B. | Other Information |
None.
15
Item 10. | Directors, Executive Officers and Corporate Governance |
The information required by this Item about Nucors executive officers is contained in Part I, Item 1 of this Form 10-K. The other information required by this Item is contained in the sections of Nucors Notice of 2011 Annual Meeting of Stockholders and Proxy Statement (the Proxy Statement) captioned Election of Directors, Section 16(a) Beneficial Ownership Reporting Compliance and Corporate Governance and Board of Directors , which sections are incorporated by reference.
Nucor has adopted a Code of Ethics for Senior Financial Professionals (Code of Ethics) that applies to the Companys Chief Executive Officer, Chief Financial Officer, Corporate Controller and other senior financial professionals, as well as Corporate Governance Principles for our Board of Directors and charters for our board committees. These documents are publicly available on our website, www.nucor.com. If we make any substantive amendments to the Code of Ethics or grant any waiver, including any implicit waiver, from a provision of the Code of Ethics, we will disclose the nature of such amendment or waiver on our website.
Item 11. | Executive Compensation |
The information required by this item is included under the headings Compensation Discussion and Analysis , Corporate Governance and Board of Directors , Report of the Compensation and Executive Development Committee in Nucors Proxy Statement and is incorporated herein by reference.
Item 12. | Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters |
Information required by this item with respect to security ownership of certain beneficial owners and management is incorporated by reference to Nucors Proxy Statement under the heading Security Ownership of Management and Certain Beneficial Owners.
The information regarding the number of securities issuable under equity compensation plans and the related weighted average exercise price is incorporated by reference to the Proxy Statement under the heading Equity Compensation Plan Information .
Item 13. | Certain Relationships and Related Transactions, and Director Independence |
Information required by this item is incorporated by reference to Nucors Proxy Statement under the heading Corporate Governance and Board of Directors .
Item 14. | Principal Accountant Fees and Services |
Information about the fees in 2010 and 2009 for professional services rendered by our independent registered public accounting firm is incorporated by reference to Nucors Proxy Statement under the heading Fees Paid to Independent Registered Public Accounting Firm . The description of our audit committees policy on pre-approval of audit and permissible non-audit services of our independent registered public accounting firm is also incorporated by reference from the same section of the Proxy Statement.
16
Item 15. | Exhibits and Financial Statement Schedules |
Financial Statements:
The following consolidated financial statements and the report of independent registered public accounting firm are incorporated by reference to Nucors 2010 Annual Report, pages 40 through 66:
|
Managements Report on Internal Control Over Financial Reporting |
|
Report of Independent Registered Public Accounting Firm |
|
Consolidated Balance SheetsDecember 31, 2010 and 2009 |
|
Consolidated Statements of EarningsYears ended December 31, 2010, 2009 and 2008 |
|
Consolidated Statements of Stockholders EquityYears ended December 31, 2010, 2009 and 2008 |
|
Consolidated Statements of Cash FlowsYears ended December 31, 2010, 2009 and 2008 |
|
Notes to Consolidated Financial Statements |
Financial Statement Schedules:
The following financial statement schedule is included in this report as indicated:
Page | ||||
Report of Independent Registered Public Accounting Firm on Financial Statement Schedule |
24 | |||
Schedule IIValuation and Qualifying AccountsYears ended December 31, 2010, 2009 and 2008 |
25 |
All other schedules are omitted because they are not required, not applicable, or the information is furnished in the consolidated financial statements or notes.
Exhibits :
3 |
Restated Certificate of Incorporation (incorporated by reference to Form 8-K filed September 14, 2010) | |
3(i) |
By-Laws as amended and restated January 1, 2011 (incorporated by reference to Form 8-K filed January 3, 2011) | |
4 |
Rights Agreement, dated as of March 8, 2001, between Nucor Corporation and American Stock Transfer & Trust Co. (incorporated by reference to Form 8-K filed March 9, 2001) | |
4(i) |
Amendment No. 1 to Rights Agreement dated as of May 16, 2006 between Nucor Corporation and American Stock Transfer & Trust Co. (incorporated by reference to Form 8-A 12B/A filed May 17, 2006) | |
4(ii) |
Indenture, dated as of January 12, 1999, between Nucor Corporation and The Bank of New York, as trustee (incorporated by reference to Form S-4 filed December 13, 2002) | |
4(iii) |
Second Supplemental Indenture, dated as of October 1, 2002, between Nucor Corporation and The Bank of New York, as trustee (incorporated by reference to Form S-4 filed December 13, 2002) | |
4(iv) |
Third Supplemental Indenture, dated as of December 3, 2007, between Nucor Corporation and The Bank of New York, as trustee (incorporated by reference to Form 8-K filed December 4, 2007) | |
4(v) |
Fourth Supplemental Indenture, dated as of June 2, 2008, between Nucor Corporation and The Bank of New York, as trustee (incorporated through reference to Form 8-K filed June 3, 2008) |
17
4(vi) |
Fifth Supplemental Indenture, dated as of September 21, 2010, between Nucor Corporation and The Bank of New York, as trustee (incorporated by reference to Form 8-K filed September 21, 2010) | |
4(vii) |
Form of 4.875% Notes due 2012 (included in Exhibit 4(iii) above) (incorporated by reference to Form S-4 filed December 13, 2002) | |
4(viii) |
Form of 5.00% Notes due 2012 (included in Exhibit 4(iv) above) (incorporated by reference to Form 8-K filed December 4, 2007) | |
4(ix) |
Form of 5.75% Notes due 2017 (included in Exhibit 4(iv) above) (incorporated by reference to Form 8-K filed December 4, 2007) | |
4(x) |
Form of 6.40% Notes due 2037 (included in Exhibit 4(iv) above) (incorporated by reference to Form 8-K filed December 4, 2007) | |
4(xi) |
Form of 5.00% Notes due June 1, 2013 (included in Exhibit 4(v) above) (incorporated by reference to Form 8-K filed June 3, 2008) | |
4(xii) |
Form of 5.85% Notes due June 1, 2018 (included in Exhibit 4(v) above) (incorporated by reference to Form 8-K filed June 3, 2008) | |
4(xiii) |
Form of 6.40% Notes due December 1, 2037 (included in Exhibit 4(v) above) (incorporated by reference to Form 8-K filed June 3, 2008) | |
4(xiv) |
Form of 4.125% Notes due 2022 (included in Exhibit 4(vi) above) (incorporated by reference to Form 8-K filed September 21, 2010) | |
10 |
1997 Key Employees Incentive Stock Option Plan (incorporated by reference to Form 10-K for year ended December 31, 2000) (1) | |
10(i) |
2003 Key Employees Incentive Stock Option Plan (as amended through Amendment 2003-1) (incorporated by reference to Form 10-Q for quarter ended October 4, 2003) (1) | |
10(ii) |
Non-Employee Director Equity Plan (incorporated by reference to Form 10-K for year ended December 31, 2000) (1) | |
10(iii) |
2005 Stock Option and Award Plan (incorporated by reference to Form 8-K filed May 17, 2005) (1) | |
10(iv) |
2005 Stock Option and Award Plan, Amendment No. 1 (incorporated by reference to Form 10-Q for quarter ended September 29, 2007) (1) | |
10(v) |
2010 Stock Option and Award Plan (incorporated by reference to Form 10-Q for quarter ended July 3, 2010) (1) | |
10(vi) |
Form of Restricted Stock Unit Award Agreementtime-vested awards (incorporated by reference to Form 10-K for year ended December 31, 2005) (1) | |
10(vii) |
Form of Restricted Stock Unit Award Agreementretirement-vested awards (incorporated by reference to Form 10-K for year ended December 31, 2005) (1) | |
10(viii) |
Form of Restricted Stock Unit Award Agreement for Non-Employee Directors (incorporated by reference to Form 10-Q for quarter ended April 1, 2006) (1) | |
10(ix) |
Form of Stock Option Award Agreement (incorporated by reference to Form 10-Q for quarter ended October 2, 2010) (1) | |
10(x) |
Employment Agreement of Daniel R. DiMicco (incorporated by reference to Form 10-Q for quarter ended June 30, 2001) (1) | |
10(xi) |
Amendment to Employment Agreement of Daniel R. DiMicco (incorporated by reference to Form 10-K for year ended December 31, 2007) (1) |
18
10(xii) |
Employment Agreement of James D. Frias (incorporated by reference to Form 10-K for year ended December 31, 2009) (1) | |
10(xiii) |
Employment Agreement of Hamilton Lott, Jr. (incorporated by reference to Form 10-Q for quarter ended June 30, 2001) (1) | |
10(xiv) |
Amendment to Employment Agreement of Hamilton Lott, Jr. (incorporated by reference to Form 10-K for year ended December 31, 2007) (1) | |
10(xv)* |
Retirement Separation Waiver and Release Agreement of D. Michael Parrish (1) | |
10(xvi) |
Retirement Separation Waiver and Release Agreement of Joseph A. Rutkowski (incorporated by reference to Form 10-Q for quarter ended April 3, 2010) (1) | |
10(xvii) |
Employment Agreement of John J. Ferriola (incorporated by reference to Form 10-K for year ended December 31, 2001) (1) | |
10(xviii) |
Amendment to Employment Agreement of John J. Ferriola (incorporated by reference to Form 10-K for year ended December 31, 2007) (1) | |
10(xix) |
Employment Agreement of Ladd R. Hall (incorporated by reference to Form 10-Q for quarter ended September 29, 2007) (1) | |
10(xx) |
Employment Agreement of R. Joseph Stratman (incorporated by reference to Form 10-Q for quarter ended September 29, 2007) (1) | |
10(xxi) |
Employment Agreement of Keith B. Grass (incorporated by reference to Form 10-Q for quarter ended March 29, 2008) (1) | |
10(xxii)* |
Employment Agreement of James R. Darsey (1) | |
10(xxiii) |
Severance Plan for Senior Officers and General Managers as Amended and Restated Effective February 18, 2009 (incorporated by reference to Form 10-Q for quarter ended April 4, 2009) (1) | |
10(xxiv) |
Senior Officers Annual Incentive Plan As Amended and Restated Effective February 18, 2009 (incorporated by reference to Form 10-Q for quarter ended April 4, 2009) (1) | |
10(xxv) |
Senior Officers Long-Term Incentive Plan As Amended and Restated Effective February 18, 2009 (incorporated by reference to Form 10-Q for quarter ended April 4, 2009) (1) | |
10(xxvi) |
Senior Officers Long-Term Incentive Plan Amendment No. 1 Adopted May 13, 2010 (incorporated by reference to Form 10-Q for quarter ended July 3, 2010) (1) | |
10(xxvii) |
Underwriting Agreement dated May 22, 2008 among Nucor Corporation, Banc of America Securities LLC, Citigroup Capital Markets Inc. and J.P. Morgan Securities, Inc. (incorporated by reference to Form 8-K filed May 29, 2008) | |
10(xxviii) |
Underwriting Agreement dated May 28, 2008 among Nucor Corporation, Banc of America Securities LLC, Citigroup Capital Markets Inc. and J.P. Morgan Securities, Inc. (incorporated by reference to Form 8-K filed June 3, 2008) | |
10(xxix) |
Underwriting Agreement dated September 16, 2010 among Nucor Corporation, Banc of America Securities LLC, Citigroup Capital Markets Inc. and J.P. Morgan Securities, Inc. (incorporated by reference to Form 8-K filed September 21, 2010) | |
12* |
Computation of Ratio of Earnings to Fixed Charges | |
13* |
2010 Annual Report (portions incorporated by reference) | |
21* |
Subsidiaries | |
23* |
Consent of Independent Registered Public Accounting Firm | |
24 |
Power of attorney (included on signature page) |
19
* | Filed herewith. |
** | Furnished herewith. |
(1) | Indicates a management contract or compensatory plan or arrangement. |
20
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
NUCOR CORPORATION | ||
By: | / S / D ANIEL R. D I M ICCO | |
Daniel R. DiMicco | ||
Chairman and | ||
Chief Executive Officer | ||
Dated: February 28, 2011 |
POWER OF ATTORNEY
KNOW ALL PERSON BY THESE PRESENTS, that each person whose signature appears below constitutes and appoints James D. Frias and A. Rae Eagle, or any of them, his or her attorney-in-fact, for such person in any and all capacities, to sign any amendments to this report and to file the same, with exhibits thereto, and other documents in connection therewith, with the Securities and Exchange Commission, hereby ratifying and confirming all that either of said attorney-in-fact, or substitute or substitutes, may do or cause to be done by virtue hereof.
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated.
/ S / D ANIEL R. D I M ICCO |
/ S / P ETER C. B ROWNING |
|||
Daniel R. DiMicco | Peter C. Browning | |||
Chairman and Chief Executive Officer | Lead Director | |||
/ S / J AMES D. F RIAS |
/ S / C LAYTON C. D ALEY , J R . |
|||
James D. Frias | Clayton C. Daley, Jr. | |||
Chief Financial Officer, Treasurer and Executive Vice President |
Director | |||
(Principal Financial Officer) | ||||
/ S / M ICHAEL D. K ELLER |
/ S / J OHN J. F ERRIOLA |
|||
Michael D. Keller | John J. Ferriola | |||
General Manager and Corporate Controller | Director, President and Chief | |||
(Principal Accounting Officer) | Operating Officer | |||
/ S / H ARVEY B. G ANTT |
||||
Harvey B. Gantt | ||||
Director | ||||
/ S / V ICTORIA F. H AYNES |
||||
Victoria F. Haynes | ||||
Director |
21
/ S / J AMES D. H LAVACEK |
||||
James D. Hlavacek | ||||
Director | ||||
/ S / B ERNARD L. K ASRIEL |
||||
Bernard L. Kasriel | ||||
Director | ||||
/ S / C HRISTOPHER J. K EARNEY |
||||
Christopher J. Kearney | ||||
Director | ||||
/ S / J OHN H. W ALKER |
||||
John H. Walker | ||||
Director | ||||
Dated: February 28, 2011 |
22
Index to Financial Statement Schedule
Page | ||||
Report of Independent Registered Public Accounting Firm on Financial Statement Schedule |
24 | |||
Schedule IIValuation and Qualifying AccountsYears ended December 31, 2010, 2009 and 2008 |
25 |
23
Report of Independent Registered Public Accounting Firm on Financial Statement Schedule
To the Board of Directors and Stockholders of
Nucor Corporation:
Our audits of the consolidated financial statements and of the effectiveness of internal control over financial reporting referred to in our report dated February 28, 2011 appearing in the 2010 Annual Report to Stockholders of Nucor Corporation (which report and consolidated financial statements are incorporated by reference in this Annual Report on Form 10-K) also included an audit of the financial statement schedule listed in Item 15 of this Form 10-K. In our opinion, this financial statement schedule presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements.
/s/ PricewaterhouseCoopers LLP
Charlotte, North Carolina
February 28, 2011
24
NUCOR CORPORATION
Financial Statement Schedule
SCHEDULE IIVALUATION AND QUALIFYING ACCOUNTS (in thousands)
Description |
Balance at
beginning of year |
Additions
charged to costs and expenses |
Deductions |
Balance at
end of year |
||||||||||||
Year ended December 31, 2010
|
$ | 456,448 | $ | 163,966 | $ | | $ | 620,414 | ||||||||
Year ended December 31, 2009
|
$ | 923,362 | $ | | ($ | 466,914 | ) | $ | 456,448 | |||||||
Year ended December 31, 2008
|
$ | 581,528 | $ | 341,834 | $ | | $ | 923,362 |
25
NUCOR CORPORATION
List of Exhibits to Form 10-K December 31, 2010
Exhibit No. |
Description of Exhibit |
|
10(xv) | Retirement Separation Waiver and Release Agreement of D. Michael Parrish | |
10(xxii) | Employment Agreement of James R. Darsey | |
12 | Computation of Ratio of Earnings to Fixed Charges | |
13 | 2010 Annual Report (portions incorporated by reference) | |
21 | Subsidiaries | |
23 | Consent of Independent Registered Public Accounting Firm | |
31 | Certification of Principal Executive Officer Pursuant to Rule 13a-14(a)/15d-14(a), as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |
31(i) | Certification of Principal Financial Officer Pursuant to Rule 13a-14(a)/15d-14(a), as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |
32 | Certification of Principal Executive Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | |
32(i) | Certification of Principal Financial Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | |
101 | Nucor Corporation Annual Report on Form 10-K for the fiscal year ended December 31, 2010, formatted in XBRL (Extensible Business Reporting Language): (i) the Consolidated Statements of Earnings, (ii) the Consolidated Balance Sheets, (iii) the Consolidated Statements of Cash Flows, (iv) the Consolidated Statements of Stockholders Equity, and (v) the Notes to Consolidated Financial Statements. |
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Exhibit 10(xv)
RETIREMENT SEPARATION WAIVER AND RELEASE AGREEMENT
This Retirement Separation Waiver and Release Agreement (Agreement) is entered into as of the 23 rd day of August, 2010, by and between D. Michael Parrish (Executive), a citizen and resident of North Carolina, and Nucor Corporation , a Delaware corporation with its principal place of business in Charlotte, North Carolina.
WHEREAS , Executive, currently a resident of North Carolina, has spent thirty five (35) years as a Nucor (as defined below) employee, and has most recently been employed as Nucor Corporations Executive Vice President of Bar Products;
WHEREAS , Executive has decided to retire from Nucor effective August 31, 2010 (the Effective Date);
WHEREAS , based upon the Severance Plan (as defined below), Executive shall be eligible to receive certain severance benefits contingent upon his agreement to the covenants set forth in this Agreement and his strict compliance with such covenants;
WHEREAS , pursuant to that certain Executive Employment Agreement by and between Executive and Nucor dated as of April 10, 2001, as amended by an Amendment Agreement effective as of November 5, 2007 (as amended, the Employment Agreement), Executive is entitled to certain post-separation benefits in addition to those granted under the Severance Plan provided that Executive adheres to the post-separation restrictive covenants set forth in the Employment Agreement;
WHEREAS , Nucor and Executive desire for this Agreement to, amongst other things, supersede (as of the Effective Date) the terms of the Employment Agreement;
WHEREAS , Executives years of experience as an Executive Officer of Nucor give him unique expertise and insight into Nucors operations and management; and
WHEREAS , the parties wish to enter into this Agreement during the course of Executives employment to set forth Executives post-separation benefit opportunities and to protect Nucors competitive advantages, confidential trade secrets and goodwill.
NOW, THEREFORE , in consideration of the reasons recited above, the severance and other post-separation benefits to be paid by Nucor to Executive upon termination of his full-time employment with Nucor, the mutual covenants and obligations contained herein, and for other good and valuable consideration, the receipt and sufficiency of which is hereby acknowledged, and which consideration Executive was not otherwise entitled to receive, Executive and Nucor hereby agree effective as of the Effective Date as follows:
1. Recitals . The above recitals are true and correct and are incorporated herein by reference as if fully set forth herein.
2. Definitions . For purposes of this Agreement the following definitions shall apply:
(a) The term Business means the research, manufacture, marketing, sale, placement and/or distribution of steel or steel products (including but not limited to flat-rolled steel, steel shapes, structural steel, light gauge steel framing, steel plate, steel joists and girders, steel deck, steel fasteners, metal building systems, wire rod, welded-wire reinforcement rolls and
sheets, cold finished steel bars and wire, special bar quality products, guard rail, fabricated concrete reinforcement bars, and structural welded-wire reinforcement) or steel or steel product inputs (including but not limited to scrap metal and direct reduced iron).
(b) The term Code means the Internal Revenue Code of 1986, as amended.
(c) The term Competing Business means any business activity (i) that is the same as, or is in direct competition with, any portion of the Business and (ii) in which Executive engaged in during the course of his employment with Nucor.
(d) The term Confidential Information shall include all confidential and proprietary information of Nucor, including, without limitation, any of the following information to the extent not generally known to third persons: financial and budgetary information and strategies; plant design, specifications, and layouts; equipment design, specifications, and layouts; product design and specifications; manufacturing processes, procedures, and specifications; data processing or other computer programs; research and development projects; marketing information and strategies; customer lists; vendor lists; information about customer preferences and buying patterns; information about prospective customers, vendors, or business opportunities; information about Nucors costs and the pricing structure used in sales to customers; information about Nucors overall corporate business strategy; and technological innovations used in Nucors business, to the extent that such information does not fall within the definition of Secret Information.
(e) The term Customer means the following alternatives:
(i) any and all customers of Nucor with whom Nucor is doing business as of the Effective Date, but if such definition is deemed overbroad by a court of law, then;
(ii) any customer of Nucor with whom Executive or Executives direct reports had significant contact or with whom Executive or Executives direct reports directly dealt on behalf of Nucor at the time of Executives last date of full time employment with Nucor, but if such definition is deemed overbroad by a court of law, then;
(iii) any customer of Nucor with whom Executive had significant contact or with whom Executive directly dealt on behalf of Nucor at the time of Executives last date of full time employment with Nucor.
Provided, however , that the term Customer shall not include any business or entity that no longer does business with Nucor without any direct or indirect interference by Executive or violation of this Agreement by Executive, and that ceased doing business with Nucor prior to any direct or indirect communication or contact by Executive.
(f) The term Prospective Customer means any person or entity who does not currently or has not yet purchased the products or services of Nucor, but who, at the time of Executives last date of full-time employment with Nucor has been targeted by Nucor as a potential user of the products or services of Nucor, and whom Executive or his direct reports participated in the solicitation of or on behalf of Nucor.
(g) The term Nucor means Nucor Corporation and its direct and indirect subsidiaries and affiliates in existence or planned as of the Effective Date.
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(h) The term Restricted Territory means Executives geographic area of responsibility at Nucor which Executive acknowledges extends to the full scope of Nucor operations throughout North America. Restricted Territory therefore consists of the following alternatives reasonably necessary to protect Nucors legitimate business interests:
(i) the United States, Canada, and Mexico, where Executive acknowledges Nucor engages in the Business, but if such territory is deemed overbroad by a court of law, then;
(ii) the United States, where Executive acknowledges Nucor engages in the Business, but if such territory is deemed overbroad by a court of law, then;
(iii) any state in the United States located within a three hundred (300) mile radius of a Nucor plant or facility, but if such territory is deemed overbroad by a court of law, then;
(iv) any state in the United States where a Customer or Prospective Customer is located.
(i) The term Secret Information means Nucors proprietary and confidential information (i) that is not generally known in the Business, which would be difficult for others to acquire or duplicate without improper means, (ii) that Nucor strives to keep secret, and (iii) from which Nucor derives substantial commercial benefit because of the fact that it is not generally known. As used in this Agreement, Nucors Secret Information includes, without limitation: (w) Nucors process of developing and producing raw material, and designing and manufacturing steel and iron products; (x) Nucors process for treating, processing or fabricating steel and iron products; (y) Nucors customer lists, non-public financial data, strategic business plans, competitor analysis, sales and marketing data, and proprietary margin, pricing, and cost data; and (z) any other information or data which meets the definition of Trade Secrets.
(j) The term Severance Period means the period of time commencing on the Effective Date and terminating twenty four (24) months thereafter.
(k) The term Trade Secrets has the meaning assigned to such term by the North Carolina Trade Secrets Protection Act.
3. Post-Retirement Benefits .
(a) Severance Plan . Executive recognizes and agrees that pursuant to the Nucor Corporation Severance Plan for Senior Officers and General Managers (the Severance Plan), Executive shall receive certain Severance Benefits (as defined in the Severance Plan) contingent upon his execution of this Agreement and strict compliance with the covenants contained herein. Based on Executives (a) September 1, 1975 date of hire, (b) effective retirement date of August 31, 2010 and (c) current annual base salary of Three Hundred Ninety Five Thousand Three Hundred Dollars ($395,300), Executive would be eligible to receive Severance Benefits under the Severance Plan totaling One Million One Hundred Fifty Two Thousand Nine Hundred Fifty Eight Dollars and Thirty Three Cents ($1,152,958.33) payable in twenty-four (24) monthly installments of Forty Eight Thousand Thirty Nine Dollars and Ninety Three Cents ($48,039.93) (the Monthly Severance Plan Payments). Subject to the provisions of Paragraph 3(c) of this Agreement, the payments of the Monthly Severance Plan Payments shall be made each month following the Effective Date. In the event Executive dies during the Severance Period and
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provided that Executive was not in breach of his obligations under this Agreement at the time of his death, the remaining Monthly Severance Plan Payments that would have been paid to Executive pursuant to the Severance Plan shall be paid to Executives estate in a single sum payment as soon as practicable (but in any event within ninety (90) days) following Executives death. All Monthly Severance Plan Payments shall be subject to regular and customary withholding.
(b) Non-Competition Payment .
(i) Contingent upon his execution of this Agreement and strict compliance with the covenants contained herein, Nucor will pay Executive One Hundred Ten Thousand Six Hundred Eighty Four Dollars ($110,684.00) each month (the Monthly Non-Compete Payments, and together with the Monthly Severance Plan Payments, collectively, the Monthly Separation Payments) for twenty-four (24) months following the Effective Date. Subject to the provisions of Paragraph 3(c) of this Agreement, the payments of the Monthly Non-Compete Payments shall be made each month following the Effective Date. All Monthly Non-Compete Payments shall be subject to regular and customary withholding.
(ii) If Executive dies prior to the Effective Date, Nucors obligations to make any payments of the Monthly Non-Compete Payments under this Agreement will automatically terminate and Executives estate and executors will have no rights to any payments of the Monthly Non-Compete Payments under this Agreement. If Executive dies during the first twelve months following the Effective Date, then Nucor will pay Executives estate the payments of the Monthly Non-Compete Payments through the end of the twelfth (12 th ) month following the Effective Date. If Executive dies twelve (12) or more months following the Effective Date, then Nucors obligations to make any payments of the Monthly Non-Compete Payments will automatically terminate without the necessity of Nucor providing notice (written or otherwise).
(iii) Executive acknowledges and agrees that the payments described in this Paragraph 3(b) (A) are the same payments that Executive would have been entitled to pursuant to Section 4 of the Employment Agreement and (B) are provided in lieu of, and not in addition to, the payments Executive would have been entitled to pursuant to Section 4 of the Employment Agreement.
(c) Compliance with 409A . Because Executive (i) is and will be as of the Effective Date a specified employee under Section 409A(a)(2)(B)(i) of the Code and (ii) the Monthly Separation Payments would constitute non-exempt deferred compensation for purposes of Section 409A of the Code, in order to comply with Section 409A of the Code, the Monthly Separation Payments that would otherwise be payable pursuant to Paragraphs 3(a) and 3(b) of this Agreement during the six (6) month period immediately following the Effective Date shall be accumulated and the Executives right to receive payment of such accumulated amount (which such amount shall not accrue interest) will be delayed until the seventh month following the Effective Date.
4. Acknowledgment of Nucor Protectable Interests . Executive acknowledges and agrees that Nucor competes in North America and throughout the world in the Business. Executive further acknowledges and agrees that Nucor has Secret Information and Confidential Information to which he has had access and has used in the course of his employment with Nucor. Executive acknowledges that Nucors Secret Information and Confidential Information are valuable to Nucor and provide it with a
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competitive advantage in the Business. Executive also acknowledges and agrees that during his employment with Nucor he has had substantial contact and developed goodwill with Nucors personnel (including, without limitation, executive officers and senior management of Nucor), customers, vendors and/or suppliers and joint venture and strategic partners, and that such goodwill is an important and valuable asset of Nucor.
5. Non-Competition Covenant . Executive hereby agrees that for the duration of the Severance Period, Executive shall not, directly or indirectly, within the Restricted Territory:
(a) engage in a Competing Business, whether as an employee, consultant, or in any other capacity;
(b) commence, establish or own (in whole or in part) any business engaged in a Competing Business, whether (i) by establishing a sole proprietorship, (ii) as a partner of a partnership, (iii) as a member of a limited liability company, (iv) as a shareholder of a corporation (except to the extent Executive is the holder of not more than five percent (5%) of any class of the outstanding stock of any company listed on a national securities exchange so long as Executive does not actively participate in the management or business of any such entity) or (v) as the owner of any similar equity interest in any such entity;
(c) provide any public endorsement of, or otherwise lend Executives name for use by, any person or entity engaged in a Competing Business; or
(d) engage in work that would inherently call on him in the fulfillment of his duties and responsibilities to reveal, rely upon, or otherwise use Nucors Confidential Information or Secret Information.
6. Nonsolicitation . Executive hereby agrees for the duration of the Severance Period, Executive will not, directly or indirectly, within the Restricted Territory, do any of the following:
(a) solicit, contact, or attempt to influence any Customer to limit, curtail, cancel, or terminate any business it transacts with, or products it receives from Nucor;
(b) solicit, contact, or attempt to influence any Prospective Customer to terminate any business negotiations it is having with Nucor, or to otherwise not do business with Nucor;
(c) solicit, contact, or attempt to influence any Customer to purchase products or services from an entity other than Nucor, which are the same or substantially similar to, or otherwise in competition with, those offered to the Customer by Nucor; or
(d) solicit, contact, or attempt to influence any Prospective Customer to purchase products or services from an entity other than Nucor, which are the same or substantially similar to, or otherwise in competition with, those offered to the Prospective Customer by Nucor.
7. Anti-Piracy .
(a) Executive agrees for the duration of the Severance Period, Executive will not, directly or indirectly, encourage, contact, or attempt to induce any employees of Nucor (i) with whom Executive had regular contact with as of the Effective Date, and (ii) who are employed by Nucor at the time of the encouragement, contact or attempted inducement, to end their employment relationship with Nucor.
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(b) Executive further agrees for the duration of the Severance Period not to hire for any reason any employees described in Paragraph 7(a) of this Agreement.
8. Confidentiality . Except and only as required by law, Executive shall not, at any time or in any manner, either directly or indirectly, disclose, divulge, reveal, or use any Confidential Information or Secret Information of Nucor that Executive learned of or otherwise acquired during his employment with Nucor. The provisions of this Paragraph 8 shall survive indefinitely.
9. Return of Property . Executive agrees that he shall return any and all Nucor property and information, regardless of medium or format, to Nucor no later than three (3) days following his last day of employment, and Executive shall not retain any copies of any Nucor information. Notwithstanding the foregoing, Executive may retain such Nucor property and information as is specifically agreed to by Nucors Chief Executive Officer, provided, however, that any information so retained by Executive shall be deemed Confidential Information and shall be subject to the restrictions set forth in Paragraph 8 of this Agreement.
10. Release . Executive agrees that, in consideration for the Monthly Separation Payments, he, for himself, his heirs, executors, administrators, and assigns, hereby releases, waives, and forever discharges Nucor, its predecessors, successors and assigns, and its officers, directors, employees, agents, representatives and trustees (Nucor Releasees), from any and all claims or liabilities of whatever kind or nature which he ever had or which he now has, known or unknown, including, but not limited to, any claims arising under or pursuant to the Employment Agreement or any other contract claims; claims for bonuses, severance pay, employee or fringe benefits; and claims based on any state or federal wage, employment, or common laws, statutes, or amendments thereto, including, but not limited to: (i) any claim under the Employee Retirement Income Security Act, 29 U.S.C. § 1001 et seq., or COBRA; (ii) any race, color, religion, sex, or national origin discrimination claims under Title VII of the 1964 Civil Rights Act, 42 U.S.C. § 2000(e) et seq.; (iii) any claim of disability discrimination under the Americans with Disabilities Act (ADA), 42 U.S.C. § 12102 et seq.; (iv) any claim of retaliation or wrongful discharge, (v) any age discrimination claims under the Age Discrimination in Employment Act, as amended (ADEA), 29 U.S.C. § 621 et seq.; (v) any claim under the Fair Labor Standard Act of 1939 as amended, 29 U.S.C. § 201 et seq.; or (vi) any claim under the Rehabilitation Act of 1973, as amended, 29 U.S.C. § 701 et seq.; or any other claims related to or arising out of his employment relationship with Nucor or the termination thereof whether based on contract (including, without limitation, the Employment Agreement), quasi-contract, quantum merit implied contract, tort, wrongful or constructive discharge or any employment related claim. This release and waiver does not apply to claims that (x) Executive may have for incentive compensation earned under or pursuant to the Nucor Corporation Senior Officers Annual Incentive Plan or the Nucor Corporation Senior Officers Long-Term Incentive Plan for his employment with Nucor through the Effective Date, or (y) may arise after the date this Agreement is executed.
Nothing in this Paragraph 10 or elsewhere in this Agreement prevents or prohibits Executive from filing a claim with a government agency such as the United States Equal Employment Opportunity Commission that is responsible for enforcing a law on behalf of the government. However, Executive understands that because he is waiving and releasing all claims for monetary damages and any other forms of personal relief, he may only seek and receive non-financial forms of relief through any such claim.
11. Remedies . Executive agrees that in the event of a breach or threatened breach by Executive of any provision of this Agreement, monetary remedies may not be adequate and Executive agrees that Nucor is entitled to injunctive relief, without need to post bond or similar security, in lieu of or in addition to, such monetary remedies. In the event that Executive engages in or attempts to engage in
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any of the conduct prohibited in Paragraphs 5, 6, 7 or 8 of this Agreement or fails to comply with the provisions of Paragraph 9, Nucor shall be entitled, in Nucors sole discretion, to (a) cease all Monthly Separation Payments, and Executive shall immediately refund to Nucor any Monthly Separation Payments already paid to him, and/or (b) in addition to any other remedies available at law or in equity, to enforce the provisions of Paragraphs 5, 6, 7, 8 and 9 by temporary, preliminary and permanent injunction to restrain any violation or threatened violation by Executive of any provisions of Paragraphs 5, 6, 7, 8 and 9. Executive further agrees to reimburse Nucor its costs (including, without limitation, attorneys fees) incurred for to enforce Paragraphs 5, 6, 7, 8 or 9.
12. Cooperation With Legal Matters : Executive agrees that after the Effective Date, he will cooperate with and assist Nucor, upon request and with reasonable notice, by providing information relevant to matters he gained knowledge of or was involved with while employed by meeting with Nucors attorneys or other representatives on such matters, and by appearing voluntarily for hearings, depositions, trials, or any regulatory or legal proceedings related to such matters. Executive understands that Nucor will reimburse him for any reasonable expense he incurs related to this cooperation and assistance, but will not be obligated to pay him any additional amounts.
13. Assignability . Neither this Agreement, nor any right or interest hereunder, shall be assignable by Executive, Executives beneficiaries, or legal representatives. Nucor, however, retains the right to assign this Agreement. This Agreement shall be binding upon Executive, Executives heirs, administrators, and representatives, and shall inure for the benefit of the Nucor Releasees and each of their respective heirs, administrators, representatives, executors, successors, and assigns.
14. Choice of Law and Venue . This Agreement is made in, and its validity, interpretation, performance and enforcement shall be construed and governed in accordance with, the laws of, the State of North Carolina, the location of Nucor Corporations corporate headquarters and Executives place of employment prior to the Effective Date. Executive, for himself and his successors and assigns, hereby expressly and irrevocably (a) consents to the exclusive jurisdiction of the state courts of Mecklenburg County, North Carolina for any action arising out of or related to this Agreement; and (b) waives any and all objection to any such action based on venue or forum non conveniens. Executive agrees that Nucor shall have the right to file and enforce any award, order, judgment, or injunction in any appropriate jurisdiction, and Executive waives service of process in connection with the filing and enforcement of the award, order, judgment, or injunction in any foreign jurisdiction and venue in which Nucor seeks to enforce the award, order, judgment, or injunction.
15. Severability . If any part of this Agreement is determined by a court of competent jurisdiction to be invalid in any respect, the parties agree that the court may modify by redaction (or any other method available to and endorsed by such court) any provision or part thereof to the extent reasonably necessary to protect Nucors legitimate business interests. The remaining provisions shall retain full force and effect.
16. Entire Agreement . This Agreement contains the entire agreement of the parties and supersedes all prior agreements and understandings, oral or written, between the parties hereto with respect to the subject matter hereof, including, without limitation, the Employment Agreement. This Agreement may be modified or amended only by an instrument in writing signed by Executive and Nucor and approved by Nucors Board of Directors. The language of this Agreement and all parts shall be construed as a whole and according to its reasonable and fair meaning, and not strictly for or against either party. The parties agree they have jointly drafted this Agreement and agree that any rules requiring construction of this Agreement against its drafter shall not be applied to this Agreement.
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17. No Violation of Public Policy; Executives Right of Rescission . Executive has carefully considered the nature and extent of the restrictions upon him and the rights and remedies conferred upon Nucor under Paragraphs 5, 6, 7, 8, 9 and 11 of this Agreement and acknowledges and agrees that they are reasonable in scope, time, and territory; are designed to eliminate competition which would otherwise be unfair; do not interfere with Executives exercise of his inherent skill and experience; are reasonably required to protect the legitimate interests of Nucor; and do not confer a benefit upon Nucor disproportionate to the detriment to Executive. Before executing this Agreement, Executive is advised to consult with an attorney of his choice, at his expense. Executive has seven (7) days after execution hereof in which to revoke the Agreement, and this Agreement shall not become effective and enforceable until the expiration of seven (7) days following its execution by Executive. To revoke this Agreement, Executive should notify the Chief Executive Officer of Nucor, by fax confirmed by certified mail within such seven (7) day period. No attempted revocation after the expiration of such seven (7) day period shall have any effect on the terms of this Agreement.
18. Compliance with Older Workers Benefit Protection Act : In addition to the items noted, acknowledged or discussed in Paragraph 17 above, by signing this Agreement, Executive specifically acknowledges and represents that:
(a) Executive has been given a period of twenty-one (21) days to consider the terms of this Agreement.
(b) The terms of this Agreement are clear and understandable to Executive; and
(c) The benefits Nucor will provide to Executive under this Agreement exceed the benefits that Executive was otherwise entitled to receive as an employee of Nucor.
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IN WITNESS WHEREOF, Executive and Nucor have executed this Agreement as of the date first set forth above.
Executive: |
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D. Michael Parrish | ||||
Nucor Corporation: |
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By: | A. Rae Eagle | |||
Its: | Secretary |
Exhibit 10(xxii)
EXECUTIVE EMPLOYMENT AGREEMENT
THIS EXECUTIVE EMPLOYMENT AGREEMENT (this Agreement ) is made and entered into between NUCOR CORPORATION, a Delaware corporation with its principal place of business in Charlotte, North Carolina, on behalf of itself and each of its affiliates and subsidiaries (all such entities, collectively, Nucor ), and JAMES R. DARSEY ( Executive ), a resident of North Carolina.
WHEREAS, Executive has heretofore been employed at Nucor Corporations corporate headquarters in Charlotte, North Carolina as an at-will employee of Nucor in the position of Vice President of Nucor Corporation and President of Nucor Corporations Vulcraft/Verco Group (the Prior Position ); and
WHEREAS, Nucor has offered Executive a promotion to the position of Executive Vice President of Bar Products effective September 1, 2010, contingent upon Executives execution of this Agreement, and Executive has accepted the promotion; and
WHEREAS, Nucor Corporations Board of Directors (the Board ) has approved Executives promotion to the position of Executive Vice President of Bar Products contingent upon Executives execution of this Agreement; and
WHEREAS, prior to the effective date of the promotion, Executive and Nucor discussed the requirements of the restrictive covenants contained in this Agreement as a condition to Executives promotion; and
WHEREAS, Nucors promotion of Executive entitles Executive to receive increased compensation and benefits that Executive did not have prior to his promotion; and
WHEREAS, Executive agrees and acknowledges that in his new position of Executive Vice President of Bar Products he will acquire greater access to and knowledge of Nucors trade secrets and confidential information which Executive did not have prior to his promotion;
WHEREAS, the parties wish to formalize their employment relationship in writing and for Nucor to employ Executive under the terms and conditions set forth below; and
NOW, THEREFORE, in consideration for the promises and mutual agreements contained herein, the parties agree, effective as of September 1, 2010, as follows:
1. Employment . Nucor agrees to employ Executive in the position of Executive Vice President of Bar Products, and Executive agrees to accept employment in this position, subject to the terms and conditions set forth in this Agreement, including the confidentiality, non-competition and non-solicitation provisions which Executive acknowledges were discussed in detail prior to and made an express condition of his promotion to Executive Vice President of Bar Products. Executive acknowledges that the Boards approval of Executives promotion to Executive Vice President of Bar Products is conditioned upon Executives execution of this Agreement.
2. Compensation and Benefits During Employment . Nucor will provide the following compensation and benefits to Executive:
(a) Nucor will pay Executive a base salary of Three Hundred Sixteen Thousand Seven Hundred Dollars ($316,700) per year, paid not less frequently than monthly in accordance with Nucors normal payroll practices, subject to withholding by Nucor and other deductions as
required by law. The parties acknowledge and agree that this amount exceeds the base salary Executive was entitled to receive in the Prior Position. Executives base salary is subject to adjustment up or down by the Board at its sole discretion and without notice to Executive.
(b) Executive will be a participant in, and eligible to receive awards of incentive compensation under and in accordance with the applicable terms and conditions of, Nucors senior officer annual and long term incentive compensation plans, as modified from time to time by, and in the sole discretion of, the Board.
(c) Executive shall be a participant in, and eligible to receive awards of equity-based compensation under and in accordance with the applicable terms and conditions of, Nucors senior officer equity incentive compensation plans, as modified from time to time by, and in the sole discretion of, the Board.
(d) Executive will be eligible for those employee benefits that are generally made available by Nucor to its executive officers.
3. Compensation Following Termination .
(a) From the date of Executives termination of employment with Nucor, whether by Executive or Nucor for any or no reason, and provided that Executive executes and returns to Nucor a separation and release agreement in form and substance satisfactory to Nucor, in its sole discretion, releasing any and all claims Executive has or may have against Nucor at the time of his termination of employment from Nucor, Nucor will pay Executive the Monthly Amount (as defined below) for twenty-four (24) months following Executives termination. The Monthly Amount shall be an amount equal to (i) the product of (A) the amount of Executives highest base salary level during the twelve (12) month period immediately prior to his date of termination, multiplied by (B) 3.36, (ii) divided by twelve (12). Subject to the provisions of Section 24 of this Agreement, the payments of the Monthly Amount shall be made at the end of each month following Executives termination of employment with Nucor on Nucors regular monthly payroll date.
(b) In exchange for Nucors agreement to pay the Monthly Amount as set forth in this Section 3, and other good and valuable consideration, including without limitation the compensation and benefits set forth in Section 2 of this Agreement, Executive agrees to strictly abide by the terms of Sections 8 through 13 of this Agreement.
(c) If Executive is employed by Nucor at the time of Executives death, Nucors obligations to make any payments of the Monthly Amount under this Agreement will automatically terminate and Executives estate and executors will have no rights to any payments of the Monthly Amount under this Agreement. If Executive dies during the first twelve (12) months following Executives termination from employment with Nucor, then Nucor will pay Executives estate the payments of the Monthly Amount due pursuant to Section 3(a) of this Agreement through the end of the twelfth (12 th ) month following Executives termination from employment with Nucor. If Executive dies twelve (12) or more months after termination of Executives employment with Nucor, then Nucors obligations to make any payments of the Monthly Amount under Section 3(a) of this Agreement will automatically terminate without the necessity of Nucor providing notice, written or otherwise.
(d) The amounts payable pursuant to this Section 3 of this Agreement shall be in addition to and not in lieu of any amounts payable to Executive pursuant to the Nucor
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Corporation Severance Plan for Senior Officers and General Managers (the Severance Plan ), which such payments, if any, shall be governed by the terms and conditions of the Severance Plan.
4. Duties and Responsibilities; Best Efforts . While employed by Nucor, Executive shall perform such duties for and on behalf of Nucor as may be determined and assigned to Executive from time to time by the Chief Executive Officer of Nucor Corporation or the Board. Executive shall devote his full time and best efforts to the business and affairs of Nucor. During the term of Executives employment with Nucor, Executive will not undertake other paid employment or engage in any other business activity without the prior written consent of the Board.
5. Employment at Will . The parties acknowledge and agree that this Agreement does not create employment for a definite term and that Executives employment with Nucor is at will and terminable by Nucor or Executive at any time, with or without cause and with or without notice, unless otherwise expressly set forth in a separate written agreement executed by Executive and Nucor after the date of this Agreement.
6. Change in Executives Position . In the event that Nucor transfers, demotes, promotes, or otherwise changes Executives compensation or position with Nucor, the restrictions and post-termination obligations set forth in Sections 8 through 13 of this Agreement shall remain in full force and effect.
7. Recognition of Nucors Legitimate Interests . Executive understands and acknowledges that Nucor competes in North America and throughout the world in the research, manufacture, marketing, sale, distribution and/or placement of steel or steel products (including but not limited to flat-rolled steel, steel shapes, structural steel, light gauge steel framing, steel plate, steel joists and girders, steel deck, steel fasteners, metal building systems, wire rod, welded-wire reinforcement rolls and sheets, cold finished steel bars and wire, special quality bar products, guard rail, fabricated concrete reinforcement bars, and structural welded-wire reinforcement) or steel or steel product inputs (including but not limited to scrap metal and direct reduced iron) (all such activities, collectively, the Business ). As part of Executives employment with Nucor, Executive acknowledges he will continue to have access to and gain knowledge of significant secret, confidential and proprietary information of the full range of operations of Nucor. In addition, Executive will continue to have access to training opportunities, contact with vendors, customers and prospective vendors and customers of Nucor, in which capacity he is expected to develop good relationships with such vendors, customers and prospective vendors and customers, and will gain intimate knowledge regarding the products and services of Nucor. Executive recognizes and agrees that Nucor has spent and will continue to spend substantial effort, time and money in developing relationships with its vendors and customers, that many such vendors and customers have long term relationships with Nucor, and that all vendors, customers and accounts that Executive may deal with during his employment with Nucor, are the vendors, customers and accounts of Nucor. Executive acknowledges that Nucors competitors would obtain an unfair advantage if Executive disclosed Nucors Secret Information or Confidential Information (as defined in Sections 8 and 9, respectively) to a competitor, used it on a competitors behalf, or if he were able to exploit the relationships he develops as an employee of Nucor to solicit business on behalf of a competitor.
8. Covenant Regarding Nucors Secret Information . Executive recognizes and agrees that he will have continued access to certain sensitive and confidential information of Nucor (a) that is not generally known in the steel business, which would be difficult for others to acquire or duplicate without improper means, (b) that Nucor strives to keep secret, and (c) from which Nucor derives substantial commercial benefit because of the fact that it is not generally known (the Secret Information ), including without limitation: (i) Nucors process of developing and producing raw material, and designing and manufacturing steel and iron products; (ii) Nucors process for treating, processing or fabricating steel
3 |
and iron products; (iii) Nucors non-public financial data, strategic business plans, competitor analysis, sales and marketing data, and proprietary margin, pricing, and cost data; and (iv) any other information or data which meets the definition of trade secrets under the North Carolina Trade Secrets Protection Act. Executive agrees that unless he is expressly authorized by Nucor in writing, Executive will not use or disclose or allow to be used or disclosed Nucors Secret Information. This covenant shall survive until the Secret Information is generally known in the industry through no act or omission of the Executive or until Nucor knowingly authorizes the disclosure of or discloses the Secret Information, without any limitations on use or confidentiality. Executive acknowledges that he did not have knowledge of Nucors Secret Information prior to his employment with Nucor and that the Secret Information does not include Executives general skills and know-how.
9. Agreement to Maintain Confidentiality .
(a) As used in this Agreement, Confidential Information shall include all confidential and proprietary information of Nucor, including, without limitation, any of the following information to the extent not generally known to third persons: financial and budgetary information and strategies; plant design, specifications, and layouts; equipment design, specifications, and layouts; product design and specifications; manufacturing processes, procedures, and specifications; data processing or other computer programs; research and development projects; marketing information and strategies; customer lists; vendor lists; information about customer preferences and buying patterns; information about prospective customers, vendors and prospective vendors, or business opportunities; information about Nucors costs and the pricing structure used in sales to customers; information about Nucors overall corporate business strategy; and technological innovations used in Nucors business, to the extent that such information does not fall within the definition of Secret Information.
(b) During Executives employment with Nucor and at all times after the termination of Executives employment with Nucor, (i) Executive covenants and agrees to treat as confidential all Confidential Information submitted to Executive or received, compiled, developed, designed, produced, accessed, or otherwise discovered by the Executive from time to time while employed by Nucor, and (ii) Executive will not disclose or divulge the Confidential Information to any person, entity, firm or company whatsoever or use the Confidential Information for Executives own benefit or for the benefit of any person, entity, firm or company other than Nucor. This restriction will apply throughout the world; provided , however , that if the restrictions of this Section 9(b) when applied to any specific piece of Confidential Information would prevent Executive from using his general knowledge or skills in competition with Nucor or would otherwise substantially restrict the Executives ability to fairly compete with Nucor, then as to that piece of Confidential Information only, the scope of this restriction will apply only for the Restrictive Period (as defined below) and only within the Restricted Territory (as defined below).
(c) Executive specifically acknowledges that the Confidential Information, whether reduced to writing or maintained in the mind or memory of Executive, and whether compiled or created by Executive, Nucor, or any of its vendors, customers, or prospective vendors or customers derives independent economic value from not being readily known to or ascertainable by proper means by others who could obtain economic value from the disclosure or use of the Confidential Information. Executive also acknowledges that reasonable efforts have been put forth by Nucor to maintain the secrecy of the Confidential Information, that the Confidential Information is and will remain the sole property of Nucor or any of its vendors, customers or prospective vendors or customers, as the case may be, and that any retention and/or use of Confidential Information during or after the termination of Executives employment with Nucor
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(except in the regular course of performing his duties hereunder) will constitute a misappropriation of the Confidential Information belonging to Nucor. Executive acknowledges and agrees that if he (i) accesses Confidential Information on any Nucor computer system within thirty (30) days prior the effective date of his voluntary resignation of employment with Nucor and (ii) transmits, copies or reproduces such Confidential Information in any manner or deletes any such Confidential Information, he is exceeding his authorized access to such computer system.
10. Noncompetition .
(a) Executive hereby agrees that for the duration of Executives employment with Nucor, and for a period of twenty-four (24) months thereafter (the Restrictive Period ), Executive will NOT, within the Restricted Territory, do any of the following:
(i) engage in, whether as an employee, consultant, or in any other capacity, any business activity (A) that is the same as, or is in direct competition with, any portion of the Business, and (B) in which Executive engaged in during the course of his employment with Nucor (any such activities described in this Section 10(a)(i), Competing Activities );
(ii) commence, establish or own (in whole or in part) any business that engages in any Competing Activities, whether (i) by establishing a sole proprietorship, (ii) as a partner of a partnership, (iii) as a member of a limited liability company, (iv) as a shareholder of a corporation (except to the extent Executive is the holder of not more than five percent (5%) of any class of the outstanding stock of any company listed on a national securities exchange so long as Executive does not actively participate in the management or business of any such entity) or (v) as the owner of any similar equity interest in any such entity;
(iii) provide any public endorsement of, or otherwise lend Executives name for use by, any person or entity engaged in any Competing Activities; or
(iv) engage in work that would inherently call on him in the fulfillment of his duties and responsibilities to reveal, rely upon, or otherwise use any Confidential Information or Secret Information.
(b) For purposes of this Agreement:
(i) The term Restricted Territory means Executives geographic area of responsibility at Nucor which Executive acknowledges extends to the full scope of Nucor operations throughout the world. Restricted Territory therefore consists of the following alternatives reasonably necessary to protect Nucors legitimate business interests:
(A) Asia, Australia, Western Europe, Eastern Europe (including Russia), the Middle East, South America, Central America and North America, where Executive acknowledges Nucor engages in the Business, but if such territory is deemed overbroad by a court of law, then
(B) The United States, Canada, Mexico, Guatemala, Honduras, the Dominican Republic, Costa Rica, Colombia, Argentina and Brazil, where
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Executive acknowledges Nucor engages in the Business, but if such territory is deemed overbroad by a court of law, then;
(C) The United States, Canada and Mexico, where Executive acknowledges Nucor engages in the Business, but if such territory is deemed overbroad by a court of law, then;
(D) The contiguous United States, where Executive acknowledges Nucor engages in the Business, but if such territory is deemed overbroad by a court of law, then;
(E) Any state in the United States located within a three hundred (300) mile radius of a Nucor plant or facility that engages in any aspect of the Business, but if such territory is deemed overbroad by a court of law, then;
(F) Any state in the United States where a Customer or Prospective Customer is located.
(ii) The term Customer means the following alternatives:
(A) any and all customers of Nucor with whom Nucor is doing business at the time of Executives termination of employment with Nucor, but if such definition is deemed overbroad by a court of law, then;
(B) any customer of Nucor with whom Executive or Executives direct reports had significant contact or with whom Executive or Executives direct reports directly dealt on behalf of Nucor at the time of Executives last date of full time employment with Nucor, but if such definition is deemed overbroad by a court of law, then;
(C) any customer of Nucor with whom Executive had significant contact or with whom Executive directly dealt on behalf of Nucor at the time of Executives last date of full time employment with Nucor but if such definition is deemed overbroad by a court of law, then;
(D) any customer of Nucor about whom Executive had obtained Secret Information or Confidential Information by virtue of his employment with Nucor and with whom Executive had significant contact or with whom Executive directly dealt on behalf of Nucor at the time of Executives last date of full time employment;
Provided, however , that the term Customer shall not include any business or entity that no longer does business with Nucor without any direct or indirect interference by Executive or violation of this Agreement by Executive, and that ceased doing business with Nucor prior to any direct or indirect communication or contact by Executive.
(iii) The term Prospective Customer means any person or entity who does not currently or has not yet purchased the products or services of Nucor, but who, at the time of Executives last date of full-time employment with Nucor has been targeted by Nucor as a potential user of the products or services of Nucor, and whom Executive or his direct reports participated in the solicitation of or on behalf of Nucor.
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(iv) The term solicit means to initiate contact for the purpose of promoting, marketing, or selling products or services similar to those Nucor offered during the tenure of Executives employment with Nucor or to accept business from Customers or Prospective Customers.
(c) Executive specifically agrees that the post-termination obligations and restrictions in this Section 10 and in Sections 8, 9, 11, 12 and 13 will apply to Executive regardless of whether termination of employment is initiated by Nucor or Executive and regardless of the reason for termination of Executives employment. Further, Executive acknowledges and agrees that Nucors payment of the compensation described in Section 3 is intended to compensate Executive for the limitations on Executives competitive activities described in this Section 10 and Sections 11 and 12 for the Restrictive Period regardless of the reason for termination. Thus, for example, in the event that Nucor terminates Executives employment without cause, Executive expressly agrees that the obligations and restrictions in this Section 10 and Sections 8, 9, 11, 12 and 13 will apply to Executive notwithstanding the reasons or motivations of Nucor in terminating Executives employment.
11. Nonsolicitation . Executive hereby agrees that for the duration of Executives employment with Nucor, and for the Restrictive Period, Executive will NOT, within the Restricted Territory, do any of the following:
(a) solicit, contact, or attempt to influence any Customer to limit, curtail, cancel, or terminate any business it transacts with, or products it receives from Nucor;
(b) solicit, contact, or attempt to influence any Prospective Customer to terminate any business negotiations it is having with Nucor, or to otherwise not do business with Nucor;
(c) solicit, contact, or attempt to influence any Customer to purchase products or services from an entity other than Nucor, which are the same or substantially similar to, or otherwise in competition with, those offered to the Customer by Nucor; or
(d) solicit, contact, or attempt to influence any Prospective Customer to purchase products or services from an entity other than Nucor, which are the same or substantially similar to, or otherwise in competition with, those offered to the Prospective Customer by Nucor.
12. Antipiracy .
(a) Executive agrees for the duration of the Restrictive Period, Executive will not, directly or indirectly, encourage, contact, or attempt to induce any employees of Nucor (i) with whom Executive had regular contact with at the time of Executives last date of full time employment with Nucor, and (ii) who are employed by Nucor at the time of the encouragement, contact or attempted inducement, to end their employment relationship with Nucor.
(b) Executive further agrees for the duration of the Restrictive Period not to hire for any reason any employees described in Section 12(a) of this Agreement.
13. Assignment of Intellectual Property Rights .
(a) Executive hereby assigns to Nucor Executives entire right, title and interest, including copyrights and patents, in any idea, invention, design of a useful article (whether the
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design is ornamental or otherwise), and any other work of authorship (collectively the Developments ), made or conceived solely or jointly by Executive at any time during Executives employment by Nucor (whether prior or subsequent to the execution of this Agreement), or created wholly or in part by Executive, whether or not such Developments are patentable, copyrightable or susceptible to other forms of protection, where the Developments: (i) were developed, invented, or conceived within the scope of Executives employment with Nucor; (ii) relate to Nucors actual or demonstrably anticipated research or development; or (iii) result from any work performed by Executive on Nucors behalf.
(b) The assignment requirement in Section 13(a) shall not apply to an invention that Executive developed entirely on his own time without using Nucors equipment, supplies, facilities or Secret Information or Confidential Information except for those inventions that (i) relate to Nucors business or actual or demonstrably anticipated research or development, or (ii) result from any work performed by Executive for Nucor.
(c) In connection with any of the Developments assigned pursuant to Section 13(a): (i) Executive will promptly disclose them to Nucors management; and (ii) Executive will, on Nucors request, promptly execute a specific assignment of title to Nucor or its designee, and do anything else reasonably necessary to enable Nucor or its designee to secure a patent, copyright, or other form of protection therefore in the United States and in any other applicable country.
(d) Nothing in this Section 13 is intended to waive, or shall be construed as waiving, any assignment of any Developments to Nucor implied by law.
14. Severability . It is the intention of the parties to restrict the activities of Executive only to the extent reasonably necessary for the protection of Nucors legitimate interests. The parties specifically covenant and agree that should any of the provisions in this Agreement be deemed by a court of competent jurisdiction too broad for the protection of Nucors legitimate interests, the parties authorize the court to narrow, limit or modify the restrictions herein to the extent reasonably necessary to accomplish such purpose. In the event such limiting construction is impossible, such invalid or unenforceable provision shall be deemed severed from this Agreement and every other provision of this Agreement shall remain in full force and effect.
15. Enforcement . Executive understands and agrees that any breach or threatened breach by Executive of any of the provisions of Sections 8 through 13 of this Agreement shall be considered a material breach of this Agreement, and in the event of such a breach or threatened breach of this Agreement, Nucor shall be entitled to pursue any and all of its remedies under law or in equity arising out of such breach. If Nucor pursues either a temporary restraining order or temporary injunctive relief, then Executive agrees to expedited discovery with respect thereto and waives any requirement that Nucor post a bond. Executive further agrees that in the event of his breach of any of the provisions of Sections 8 through 13 of this Agreement, unless otherwise prohibited by law:
(a) Nucor shall be entitled to (i) cancel any unexercised stock options granted under any senior officer equity incentive compensation plan from and after the date of this Agreement (the Post-Agreement Date Option Grants ), (ii) cease payment of any Monthly Amounts otherwise due hereunder, (iii) seek other appropriate relief, including, without limitation, repayment by Executive of any (A) Monthly Amounts already paid hereunder and (B) benefits already paid under any severance or similar benefit plans; and
(b) Executive shall (i) forfeit any (A) unexercised Post-Agreement Date Option Grants and (B) any shares of restricted stock or restricted stock units granted under any senior
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officer equity incentive compensation plan that vested during the six (6) month period immediately preceding Executives termination of employment (the Vested Stock ) and (ii) forfeit and immediately return upon demand by Nucor any profit realized by Executive from the exercise of any Post-Agreement Date Option Grants or sale or exchange of any Vested Stock during the six (6) month period preceding Executives breach of any of the provisions of Sections 8 through 13 of this Agreement.
Executive agrees that any breach or threatened breach of any of the provisions of Sections 8 through 13 will cause Nucor irreparable harm which cannot be remedied through monetary damages and the alternative relief set forth in Sections 15(a) and (b) shall not be considered an adequate remedy for the harm Nucor would incur. Executive further agrees that such remedies in Sections 15(a) and (b) will not preclude injunctive relief.
If Executive breaches or threatens to breach any of the provisions of Sections 10, 11 or 12 of this Agreement and Nucor obtains an injunction, preliminary or otherwise, ordering Executive to adhere to the restrictive period required by the applicable paragraph, then the applicable restrictive period will be extended by the number of days that have elapsed from the date of Executives termination until the time the injunction is granted.
Executive further agrees, unless otherwise prohibited by law, to pay Nucors attorneys fees and costs incurred in successfully enforcing its rights pursuant to this Section 15, or in defending against any action brought by Executive or on Executives behalf in violation of or under this Section 15 in which Nucor prevails. Executive agrees that Nucors actions pursuant to this Section 15, including, without limitation, filing a legal action, are permissible and are not and will not be considered by Executive to be retaliatory. Executive further represents and acknowledges that in the event of the termination of Executives employment for any reason, Executives experience and capabilities are such that Executive can obtain employment and that enforcement of this Agreement by way of injunction will not prevent Executive from earning a livelihood.
16. Reasonableness of Restrictions . Executive has carefully considered the nature and extent of the restrictions upon him and the rights and remedies conferred upon Nucor under Sections 8, 9, 10, 11, 12, 13 and 15 and hereby acknowledges and agrees that the same are reasonable in time and territory, are designed to eliminate competition which would otherwise be unfair to Nucor, do not interfere with Executives exercise of his inherent skill and experience, are reasonably required to protect the legitimate interests of Nucor, and do not confer a benefit upon Nucor disproportionate to the detriment to Executive. Executive certifies that he has had the opportunity to discuss this Agreement with such legal advisors as he chooses and that he understands its provisions and has entered into this Agreement freely and voluntarily.
17. Applicable Law . This Agreement is made in, and shall be interpreted, construed and governed according to the laws of, the State of North Carolina, regardless of choice of law principles of any jurisdiction to the contrary. Each party, for themselves and their successors and assigns, hereby irrevocably (a) consents to the exclusive jurisdiction of the North Carolina State courts located in Mecklenburg County, North Carolina and (b) waives any objection to any such action based on venue or forum non conveniens . Further, Executive hereby irrevocably consents to the jurisdiction of any court or similar body within the Restricted Territory for enforcement of any judgment entered in a court or similar body pursuant to this Agreement. This Agreement is intended, among other things, to supplement the provisions of the North Carolina Trade Secrets Protection Act, as amended from time to time, and the duties Executive owes to Nucor under the common law, including, but not limited to, the duty of loyalty.
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18. Executive to Return Property . Executive agrees that upon (a) the termination of Executives employment with Nucor and within three (3) business days thereof, whether by Executive or Nucor for any reason (with or without cause), or (b) the written request of Nucor, Executive (or in the event of the death or disability of Executive, Executives heirs, successors, assigns and legal representatives) shall return to Nucor any and all property of Nucor regardless of the medium in which such property is stored or kept, including but not limited to all Secret Information, Confidential Information, notes, data, tapes, computers, lists, customer lists, names of customers, reference items, phones, documents, sketches, drawings, software, product samples, rolodex cards, forms, manuals, keys, pass or access cards and equipment, without retaining any copies or summaries of such property. Executive further agrees that to the extent Secret Information or Confidential Information are in electronic format and in Executives possession, custody or control, Executive will provide all such copies to Nucor and will not keep copies in such format but, upon Nucors request, will confirm the permanent deletion or other destruction thereof.
19. Entire Agreement; Amendments . This Agreement discharges and cancels all previous agreements regarding Executives employment with Nucor, including without limitation that certain Executive Agreement by and between Nucor Corporation and Executive dated as of January 7, 2008, and constitutes the entire agreement between the parties with regard to the subject matter hereof. No agreements, representations, or statements of any party not contained herein shall be binding on either party. Further, no amendment or variation of the terms or conditions of this Agreement shall be valid unless in writing and signed by both parties.
20. Assignability . This Agreement and the rights and duties created hereunder shall not be assignable or delegable by Executive. Nucor may, at its option and without consent of Executive, assign its rights and duties hereunder to any successor entity or transferee of Nucor Corporations assets.
21. Binding Effect . This Agreement shall be binding upon and inure to the benefit of Nucor and Executive and their respective successors, assigns, heirs and legal representatives.
22. No Waiver . No failure or delay by any party to this Agreement to enforce any right specified in this Agreement will operate as a waiver of such right, nor will any single or partial exercise of a right preclude any further or later enforcement of the right within the period of the applicable statute of limitations. No waiver of any provision hereof shall be effective unless such waiver is set forth in a written instrument executed by the party waiving compliance.
23. Cooperation . Executive agrees that both during and after his employment, he shall, at Nucors request, render all assistance and perform all lawful acts that Nucor considers necessary or advisable in connection with any litigation involving Nucor or any of its directors, officers, employees, shareholders, agents, representatives, consultants, clients, customers or vendors. Executive understands and agrees that Nucor will reimburse him for any reasonable documented expense he incurs related to this cooperation and assistance, but will not be obligated to pay him any additional amounts.
24. Compliance with Code Section 409A . Notwithstanding anything in this Agreement to the contrary, if (a) Executive is a specified employee under Section 409A(a)(2)(B)(i) of the Internal Revenue Code of 1986 (the Code ) as of the date of his separation from service and (b) any amount or benefit that Nucor determines would constitute non-exempt deferred compensation for purposes of Section 409A of the Code would otherwise be payable or distributable under this Agreement by reason of Executives separation from service, then to the extent necessary to comply with Code Section 409A: (i) if the payment or distribution is payable in a lump sum, Executives right to receive payment or distribution of such non-exempt deferred compensation will be delayed until the earlier of Executives death or the seventh month following Executives separation from service, and (ii) if the payment,
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distribution or benefit is payable or provided over time, the amount of such non-exempt deferred compensation or benefit that would otherwise be payable or provided during the six (6) month period immediately following Executives separation from service will be accumulated, and Executives right to receive payment or distribution of such accumulated amount or benefit will be delayed until the earlier of Executives death or the seventh month following Executives separation from service and paid or provided on the earlier of such dates, without interest, and the normal payment or distribution schedule for any remaining payments, distributions or benefits will commence.
For purposes of this Agreement, the term separation from service shall be defined as provided in Code Section 409A and applicable regulations, and Executive shall be a specified employee during the twelve (12) month period beginning April 1 each year if Executive met the requirements of Section 416(i)(l)(A)(i), (ii) or (iii) of the Code (applied in accordance with the regulations thereunder and disregarding Section 416(i)(5) of the Code) at any time during the twelve (12) month period ending on the December 31 immediately preceding his separation from service.
[Signatures Appear on Following Page]
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IN WITNESS WHEREOF, Executive and Nucor Corporation have executed this Agreement on the dates specified below.
EXECUTIVE | ||
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James R. Darsey | ||
Date: |
8/20/2010 |
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NUCOR CORPORATION | ||
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John J. Ferriola | ||
Chief Operating Officer of Steelmaking Operations | ||
Date: |
8/19/2010 |
Exhibit 12
Computation of Ratio of Earnings to Fixed Charges
Year Ended December 31, | ||||||||||||||||||||
2006 | 2007 | 2008 | 2009 | 2010 | ||||||||||||||||
(In thousands, except ratios) | ||||||||||||||||||||
Earnings |
||||||||||||||||||||
Earnings/(loss) before income taxes and noncontrolling interests |
$ | 2,911,556 | $ | 2,546,816 | $ | 3,104,391 | $ | (413,978 | ) | $ | 267,115 | |||||||||
Plus/(Less): losses/(earnings) from equity investments |
17,690 | 24,618 | 36,920 | 82,341 | 32,082 | |||||||||||||||
Plus: fixed charges (includes interest expense and amortization of bond issuance costs and settled swaps and estimated interest on rent expense) |
40,351 | 55,381 | 146,360 | 168,317 | 163,626 | |||||||||||||||
Plus: amortization of capitalized interest |
216 | 216 | 300 | 962 | 2,332 | |||||||||||||||
Plus: distributed income of equity investees |
3,172 | 8,072 | 20,117 | 7,373 | 4,923 | |||||||||||||||
Less: interest capitalized |
| (3,700 | ) | (10,020 | ) | (16,390 | ) | (940 | ) | |||||||||||
Less: pre-tax earnings in noncontrolling interests in subsidiaries that have not incurred fixed charges |
(219,121 | ) | (293,604 | ) | (314,277 | ) | (57,865 | ) | (73,110 | ) | ||||||||||
Total earnings/(loss) before fixed charges |
$ | 2,753,864 | $ | 2,337,799 | $ | 2,983,791 | $ | (229,240 | ) | $ | 396,028 | |||||||||
Fixed charges |
||||||||||||||||||||
Interest cost and amortization of bond issuance and settled swaps |
40,351 | 55,052 | 144,845 | 166,313 | 162,213 | |||||||||||||||
Estimated interest on rent expense |
| 329 | 1,515 | 2,004 | 1,413 | |||||||||||||||
Total fixed charges |
40,351 | 55,381 | 146,360 | 168,317 | 163,626 | |||||||||||||||
Ratio of earnings to fixed charges |
68.25 | 42.21 | 20.39 | * | 2.42 |
* | Earnings for the year ended December 31, 2009 were inadequate to cover fixed charges. The coverage deficiency was $397,557. |
Exhibit 13
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FINANCIAL HIGHLIGHTS
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FINANCIAL HIGHLIGHTS | (dollar and share amounts in thousands, except per share data) | |||||||||||
2010 | 2009 | % CHANGE | ||||||||||
FOR THE YEAR | ||||||||||||
Net sales
|
$ | 15,844,627 | $ | 11,190,296 | 42 | % | ||||||
Earnings:
|
||||||||||||
Earnings (loss) before income taxes and noncontrolling interests
|
267,115 | (413,978 | ) | 165 | % | |||||||
Provision for (benefit from) income taxes
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60,792 | (176,800 | ) | 134 | % | |||||||
Net earnings (loss)
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206,323 | (237,178 | ) | 187 | % | |||||||
Earnings attributable to noncontrolling interests
|
72,231 | 56,435 | 28 | % | ||||||||
Net earnings (loss) attributable to Nucor stockholders
|
134,092 | (293,613 | ) | 146 | % | |||||||
Per share:
|
||||||||||||
Basic
|
0.42 | (0.94 | ) | 145 | % | |||||||
Diluted
|
0.42 | (0.94 | ) | 145 | % | |||||||
Dividends declared per share
|
1.4425 | 1.41 | 2 | % | ||||||||
Percentage of net earnings (loss) to net sales
|
0.8 | % | -2.6 | % | not meaningful | |||||||
Return on average stockholders equity
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1.8 | % | -3.8 | % | not meaningful | |||||||
Capital expenditures
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345,294 | 390,500 | -12 | % | ||||||||
Depreciation
|
512,147 | 494,035 | 4 | % | ||||||||
Acquisitions (net of cash acquired)
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64,788 | 32,720 | 98 | % | ||||||||
Sales per employee
|
777 | 539 | 44 | % | ||||||||
AT YEAR END
|
||||||||||||
Working capital
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$ | 4,356,737 | $ | 3,955,191 | 10 | % | ||||||
Property, plant and equipment, net
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3,852,118 | 4,013,836 | -4 | % | ||||||||
Long-term debt
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4,280,200 | 3,086,200 | 39 | % | ||||||||
Total Nucor stockholders equity
|
7,120,070 | 7,390,526 | -4 | % | ||||||||
Per share
|
22.55 | 23.47 | -4 | % | ||||||||
Shares outstanding
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315,791 | 314,856 | | |||||||||
Employees
|
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20,500
|
|
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20,400
|
|
|
|
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FORWARD-LOOKING STATEMENTS Certain statements made in this annual report are forward-looking statements that involve risks and uncertainties. The words believe, expect, project, will, should and similar expressions are intended to identify those forward-looking statements. These forward-looking statements reflect the Companys best judgment based on current information, and although we base these statements on circumstances that we believe to be reasonable when made, there can be no assurance that future events will not affect the accuracy of such forward-looking information. As such, the forward-looking statements are not guarantees of future performance, and actual results may vary materially from the projected results and expectations discussed in this report. Factors that might cause the Companys actual results to differ materially from those anticipated in forward-looking statements include, but are not limited to: (1) the sensitivity of the results of our operations to prevailing steel prices and changes in the supply and cost of raw materials, including pig iron and scrap steel; (2) availability and cost of electricity and natural gas; (3) market demand for steel products, which, in the case of many of our products, is driven by the level of non-residential construction activity in the U.S.; (4) competitive pressure on sales and pricing, including pressure from imports and substitute materials; (5) impairment in the recorded value of goodwill, equity investments, inventory, fixed assets or other long-lived assets; (6) uncertainties surrounding the global economy, including the severe economic downturn in construction markets and excess world capacity for steel production; (7) fluctuations in currency conversion rates; (8) U.S. and foreign trade policies affecting steel imports or exports; (9) significant changes in laws or government regulations affecting environmental compliance, including legislation and regulations that result in greater regulation of greenhouse gas emissions, which could increase our energy costs and our capital expenditures and operating costs; (10) the cyclical nature of the steel industry; (11) capital investments and their impact on our performance; and (12) our safety performance.
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MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
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OVERVIEW
MACROECONOMIC CONDITIONS
The sluggish pace of the economic recovery since the worst national recession the United States has experienced in decades is continuing to adversely affect our business. Although the United States economy has been growing steadily since the second half of 2009, the unemployment rate remains high due to the loss of millions of jobs during the recession and the slow pace of the recovery. In some sectors of the economy, particularly housing and non-residential construction, the recovery has not yet begun. Employment is not expected to regain the peak reached during the most recent economic cycle for several more years. Until a stronger job recovery takes hold, consumer confidence and spending will remain low, indirectly negatively affecting demand for our products. We believe our net sales and financial results will be stronger in 2011 than in 2010, but they will continue to be adversely affected by these general economic factors as well as by the conditions specific to the steel industry that are described below.
CONDITIONS IN THE STEEL INDUSTRY
The steel industry has always been cyclical in nature, but North American producers of steel and steel products have been and are continuing to face some of the most challenging market conditions they have experienced in decades. The average capacity utilization rate of U.S. steel mills, which in 2009 was a historically unprecedented low of 52%, improved to 70% in 2010. This rate compares unfavorably to capacity utilization rates of 81% and 87% in 2008 and 2007, respectively. As domestic demand for steel and steel products is expected to improve only slowly in 2011, it is unlikely that average capacity utilization rates will increase significantly in 2011. The average utilization rates of all operating facilities in our steel mills, steel products and raw materials segments were approximately 70%, 54% and 69%, respectively, in 2010, compared with 54%, 49% and 53%, respectively, in 2009.
The steel industry has also historically been characterized by global overcapacity and intense competition for sales among producers. This aspect of the industry remains true today despite the bankruptcies of numerous domestic steel companies and ongoing global steel industry consolidation. The rapid and extraordinary increase in Chinas total production of steel in the last decade has only compounded these characteristics of the steel industry. China is now the worlds largest producer of steel, and production there actually increased in 2009 compared to 2008, when production decreased sharply in the United States and most other steel-producing countries.
OUR CHALLENGES AND RISKS
Sales of many of our products are dependent upon capital spending in the non-residential construction markets in the United States, including not only in the industrial and commercial sectors, but also capital spending on infrastructure that is publicly funded such as bridges, schools, prisons and hospitals. Unlike recoveries from past recessions, the recovery from the recession of 2008/2009 has not included a strong recovery in the severely depressed non-residential construction market. In fact, capital spending on non-residential construction projects continues to show little, if any, strength, posing a significant challenge to our business. We do not expect to see a return to pre-recession growth in our net sales until we see a sustained increase in capital spending on these types of construction projects.
Artificially cheap exports by some of our major foreign competitors to the United States and elsewhere reduce our net sales and adversely impact our financial results. Direct steel imports in 2010 accounted for a 21% share of the U.S. market despite significant unused domestic steelmaking capacity. Aggressive enforcement of trade rules by the World Trade Organization (WTO) to limit unfairly traded imports remains uncertain, although it is critical to our ability to remain competitive. We have been encouraged by recent actions the United States government has taken before the WTO to challenge some of Chinas trade practices as violating world trade rules, and we continue to believe that assertive enforcement of world trade rules must be one of the highest priorities of the United States government.
A major uncertainty we continue to face in our business is the price of our principal raw material, ferrous scrap, which is volatile and often increases rapidly in response to changes in domestic demand, unanticipated events that decrease the flow of scrap into scrap yards, and increased foreign demand for scrap. Increasing our prices for the products we sell quickly enough to offset increases in the prices we pay for ferrous scrap is challenging but critical to maintaining our profitability. We have a surcharge mechanism to offset changes in prices of our raw materials that is based upon widely-available market indices for prices of scrap and other raw materials. We monitor changes in those indices closely and make adjustments as needed, generally on a monthly basis, to our surcharges and sometimes directly to the selling prices for our products.
The majority of our steel sales are to spot market customers who place their orders each month based on their business needs and our pricing competitiveness. We include in our contract sales to customers a method of adjusting prices on a periodic basis to reflect changes in market pricing for scrap. Contract sales typically have terms ranging from six to twelve months. There will often be a timing difference between changes in the prices we pay for raw materials and the adjustments to our selling prices, but we attempt to manage this risk via the surcharge mechanism, which our customers understand is a necessary response to the unpredictable market forces affecting prices for our raw materials.
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Another significant uncertainty we face is the cost of energy, primarily electricity and natural gas. Although electricity prices have historically been more stable than natural gas prices, proposed regulation of greenhouse gas emissions from new and refurbished power plants could increase our cost of electricity in future years, particularly if they are adopted in a form that requires deep reductions in greenhouse gas emissions. Adopting these regulations in an onerous form could lead to foreign producers that are not affected by them gaining a competitive advantage over us. We are monitoring these regulatory developments closely and will seek to educate public policy makers during the adoption process about their potential impact on our business.
OUR STRENGTHS AND OPPORTUNITIES
Our highly variable cost structure, combined with our financial strength and liquidity, has allowed us to succeed in cyclical severely depressed steel industry market conditions in the past. In such times, our incentive-based pay system reduces our payroll costs, both hourly and salary, which helps to offset lower selling prices. Our pay-for-performance system that is closely tied to our levels of production also allows us to keep our work force intact and to continue operating our facilities when some of our competitors with fixed costs are forced to shut down some of their facilities. Because we use electric arc furnaces to produce our steel, we can easily vary our production levels to match short-term changes in demand unlike our integrated competitors. We believe these strengths have given us opportunities to gain market share during such times.
We are North Americas most diversified steel producer. As a result, our short-term performance is not tied to any one market. The pie chart below shows the diversity of our product mix by total tons sold to outside customers in 2010.
EVALUATING OUR OPERATING PERFORMANCE
We report our results of operations in three segments: steel mills, steel products and raw materials. Most of the steel we produce in our mills is sold to outside customers, but a significant percentage is used during each period internally by some of the facilities in our steel products segment.
We begin measuring our performance by comparing our net sales, both in total and by individual segment, during a reporting period to our net sales in the corresponding period in the prior year. In doing so, we focus on changes in and the reasons for such changes in the two key variables that have the greatest influence on our net sales, average sales price per ton during the period and total tons shipped to outside customers.
We also focus on both dollar and percentage changes in gross margins, which are key drivers of our profitability, and the reasons for such changes. There are many factors from period to period that can affect our gross margins. One consistent area of focus for us is changes in metal margins, which is the difference between the selling price of steel and the cost of scrap and scrap substitutes. Increases in the cost of scrap and scrap substitutes that are not offset by increases in the selling price of steel can quickly compress our margins and reduce our profitability.
Another factor affecting our gross margins in any given period is the application of the LIFO method of accounting to a substantial portion of our inventory (45% of total inventories as of December 31, 2010). LIFO charges or credits for interim periods are based on managements interim period estimates, of both inventory costs and quantities at fiscal year-end. These estimates consider current and anticipated market conditions. The actual amounts may differ significantly from these estimated amounts. Annual LIFO charges or credits are largely based on the relative changes in cost and quantities year over year, primarily with raw material inventory in the steel mills segment.
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Because we are such a large user of energy, material changes in energy costs per ton can significantly affect our gross margins as well. Lower energy costs per ton increase our gross margins. Generally, our energy costs per ton are lower when the average utilization rates of all operating facilities in our steel mills segment are higher.
Changes in marketing, administrative and other expenses, particularly freight and profit sharing costs, can have a material effect on our results of operations for a reporting period as well. Profit sharing costs vary significantly from period to period as they are based upon changes in our pre-tax earnings, and are a reflection of our pay-for-performance system that is closely tied to our levels of production.
EVALUATING OUR FINANCIAL CONDITION
We evaluate our financial condition each reporting period by focusing primarily on cash provided by operating activities, our current ratio, the turnover rate of our accounts receivable and inventories, the amount and reasons for changes in cash used in investing activities, the amount and reasons for changes in cash provided by financing activities and our cash and cash equivalents and short-term investments position at period end. Our conservative financial practices have served us well in the past and are serving us well today. As a result, our financial position remains strong despite the negative effects on our business of the current downturn in the economic cycle.
COMPARISON OF 2010 TO 2009
RESULTS OF OPERATIONS
NET SALES
Net sales to external customers by segment for 2010 and 2009 were as follows:
(in thousands) | ||||||
Year Ended December 31, | 2010 | 2009 | % Change | |||
Steel mills |
$10,860,760 | $7,159,512 | 52% | |||
Steel products |
2,831,209 | 2,691,322 | 5% | |||
Raw materials |
1,814,329 | 1,076,964 | 68% | |||
All other |
338,329 | 262,498 | 29% | |||
Total net sales to external customers |
$15,844,627 | $11,190,296 | 42% | |||
Net sales for 2010 increased 42% from the prior year. The average sales price per ton increased 13% from $637 in 2009 to $720 in 2010, while total tons shipped to outside customers increased 25%.
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In the steel mills segment, production and sales tons were as follows:
(in thousands) | ||||||
Year Ended December 31, |
2010 | 2009 | % Change | |||
Steel production |
18,258 | 13,998 | 30% | |||
Outside steel shipments |
15,821 | 12,075 | 31% | |||
Inside steel shipments |
2,752 | 1,961 | 40% | |||
Total steel shipments |
18,573 | 14,036 | 32% | |||
Net sales to external customers in the steel mills segment increased 52% due to a 31% increase in tons sold to outside customers and a 16% increase in the average sales price per ton from $593 in 2009 to $689 in 2010. Total production levels at the steel mills increased 30% due to significant increases in outside shipments as well as in tons supplied to Nucors downstream businesses.
Tonnage data for the steel products segment is as follows:
(in thousands) | ||||||
Year Ended December 31, |
2010 | 2009 | % Change | |||
Joist production |
276 | 264 | 5% | |||
Deck sales |
306 | 310 | -1% | |||
Cold finished sales |
462 | 330 | 40% | |||
Fabricated concrete
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981
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954
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3%
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Net sales to external customers in the steel products segment increased 5% from 2009 due to a 12% increase in tons sold to outside customers partially offset by a 5% decrease in the average sales price per ton from $1,263 to $1,194.
Sales for the raw materials segment increased 68% from 2009 primarily due to increased prices. Approximately 88% of outside sales in the raw materials segment in 2010 were from brokerage operations of DJJ and approximately 12% of the outside sales were from the scrap processing facilities (80% and 19%, respectively, in 2009).
The All other category includes Nucors steel trading businesses. The year-over-year increases in sales are due to increases in both volume and price.
GROSS MARGIN
In 2010, Nucor recorded a gross margin of $843.7 million (5%) compared to $154.4 million (1%) in 2009. The year-over-year dollar and gross margin increases were the result of the 25% increase in total shipments to outside customers and the 13% increase in average selling price per ton. Additionally, the gross margin was impacted by the following factors:
| In the steel mills segment, the average scrap and scrap substitute cost per ton used increased 16% from $303 in 2009 to $351 in 2010; however, metal margin dollars also increased. The results of the first nine months of 2009 included a substantially greater burden than in 2010 from the accelerated consumption of high-cost pig iron inventories, primarily at our sheet mills. These inventories were purchased prior to the collapse of both the economy and scrap/pig iron pricing in the fourth quarter of 2008. The consumption of the high-cost pig iron inventories was completed by the close of the third quarter of 2009, but had a negative impact of approximately $420 million on the 2009 gross margin. |
| Nucors gross margins are significantly impacted by the application of the LIFO method of accounting. LIFO charges or credits are largely based on the relative changes in cost and quantities year-over-year, primarily within raw material inventory in the steel mills segment. The average scrap and scrap substitute cost per ton in ending inventory within our steel mills segment at December 31, 2010 increased 32% as compared to December 31, 2009. At December 31, 2010, the tons on hand of inventory held at locations that value inventory using the LIFO method of accounting decreased from December 31, 2009 causing a liquidation of LIFO inventory layers in the current year. However, the increases in costs that we experienced more than offset the reduction in tons and the net result was a LIFO charge of $164.0 million in 2010 (versus a LIFO credit of $466.9 million in 2009). The increase in cost per ton was driven by increases in the demand for steel and the related raw materials, while the decrease in tons on hand resulted from the Companys working capital management efforts. |
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Pre-operating and start-up costs of new facilities increased to $174.8 million in 2010, compared with $160.0 million in 2009. In 2010, these costs primarily related to the SBQ mill in Memphis, Tennessee, and the galvanizing line in Decatur, Alabama. In 2009, these costs primarily related to the start-up of the SBQ mill, the construction and start-up of the galvanizing line, the proposed ironmaking facility and the Castrip project in Blytheville, Arkansas. Nucor defines pre-operating and start-up costs, all of which are expensed, as the losses attributable to facilities or major projects that are either under construction or in the early stages of operation. Once these facilities or projects have attained a utilization rate that is consistent with our similar operating facilities, they are no longer considered by Nucor to be in start-up. |
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Total energy costs decreased $3 per ton from 2009 to 2010 primarily because of increased utilization rates across all product lines. As a result of the efficiency of Nucors steel mills, energy costs remained less than 8% of the sales dollar in 2010 and 2009. |
MARKETING, ADMINISTRATIVE AND OTHER EXPENSES
Two major components of marketing, administrative and other expenses are freight and profit sharing costs. Although freight costs increased 10% over the prior year, unit freight costs increased only 4%. Higher fuel costs were partially offset by efficiencies created by increased shipments. Profit sharing costs, which are based upon and fluctuate with pre-tax earnings, more than doubled from 2009 to 2010 because of our return to profitability after a net loss in 2009. In 2010, profit sharing costs primarily consisted of $22.1 million of contributions made to the Companys Profit Sharing and Retirement Savings Plan for qualified employees (including the Companys matching contribution). In 2009, profit sharing costs primarily consisted of $9.6 million of matching contributions. Profit sharing costs also fluctuate based on Nucors achievement of certain financial performance goals, including comparisons of Nucors financial performance to peers in the steel industry and other companies. Stock-based compensation included in marketing, administrative and other expenses decreased 19% to $15.8 million in 2010 compared with $19.5 million in 2009 and includes costs associated with vesting of stock awards granted in prior years.
In December 2010, Nucor and its joint venture partners agreed to permanently close the HIsmelt plant in Kwinana, Western Australia. Nucor has a 25% interest in the joint venture that will be terminated. Nucor recorded a pre-tax charge of $10.0 million in the fourth quarter of 2010 for our portion of the estimated closure costs.
EQUITY IN LOSSES OF UNCONSOLIDATED AFFILIATES
Nucor incurred equity method investment losses of $32.1 million and $82.3 million in 2010 and 2009, respectively. The decrease in the equity method investment losses is primarily due to decreased losses at Duferdofin Nucor S.r.l., which included, a pre-tax charge to write down inventories to the lower of cost or market of $46.8 million in 2009 (none in 2010).
IMPAIRMENT OF NON-CURRENT ASSETS
Nucor
INTEREST EXPENSE (INCOME)
Net interest expense is detailed below:
(in thousands) | ||||
Year Ended December 31, |
2010 | 2009 | ||
Interest expense |
$161,140 | $149,922 | ||
Interest income |
(8,047) | (15,170) | ||
Interest expense, net |
$153,093 | $134,752 | ||
Gross interest expense increased 7% over 2009 primarily because of increased average debt outstanding of approximately 7%. Gross interest income decreased 47% because of a significant decrease in the average interest rate earned on investments combined with a 21% decrease in average investments.
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NONCONTROLLING INTERESTS
Noncontrolling interests represent the income attributable to the minority interest partners of Nucors joint ventures, primarily Nucor-Yamato Steel Company (NYS), Nucor Trading S.A., and Barker Steel Company, Inc., of which Nucor owns 51%, 75% and 90%, respectively. The 28% increase in noncontrolling interests was primarily attributable to the increased earnings of NYS, which were due to improvements in the structural steel market. Under the NYS limited partnership agreement, the minimum amount of cash to be distributed each year to the partners is the amount needed by each partner to pay applicable U.S. federal and state income taxes. In 2009, the amount of cash distributed to noncontrolling interest holders exceeded the earnings attributable to noncontrolling interests based on mutual agreement of the general partners; however, the cumulative amount of cash distributed to partners was less than the cumulative net earnings of the partnership.
PROVISION FOR INCOME TAXES
The effective tax rate in 2010 was 22.8% compared with 42.7% in 2009. The change in the rate between 2009 and 2010 was primarily due to the changes in relative proportions of net earnings or loss attributable to noncontrolling interests and equity method investments to total pre-tax earnings or loss. The change in rate was also caused by changes in the state income tax benefit in 2010 resulting from reductions in liabilities for uncertain tax positions due to statute closures. Nucor has substantially concluded U.S. federal income tax matters for years through 2006. The 2007 through 2010 tax years are open to examination by the Internal Revenue Service. The Canada Revenue Agency is currently examining the 2006 through 2008 income tax returns for two Harris Steel entities. Management believes that the Company has adequately provided for any adjustments that may arise from this audit. The tax years 2007 through 2010 remain open to examination by other major taxing jurisdictions to which Nucor is subject (primarily Canada and other state and local jurisdictions).
NET EARNINGS AND RETURN ON EQUITY
Nucor reported net earnings of $134.1 million, or $0.42 per diluted share, in 2010 compared to a net loss of $293.6 million, or $0.94 per diluted share, in 2009. Net earnings (loss) attributable to Nucor stockholders as a percentage of net sales were 1% in 2010 and (3%) in 2009. Return on average stockholders equity was 2% and (4%) in 2010 and 2009, respectively.
COMPARISON OF 2009 TO 2008
RESULTS OF OPERATIONS
NET SALES
Net sales to external customers by segment for 2009 and 2008 were as follows:
(in thousands | ) | |||||||
Year Ended December 31, |
2009 | 2008 | % Change | |||||
Steel mills |
$7,159,512 | $16,477,900 | -57% | |||||
Steel products |
2,691,322 | 4,339,524 | -38% | |||||
Raw materials |
1,076,964 | 2,403,075 | -55% | |||||
All other |
262,498 | 442,825 | -41% | |||||
Total net sales to external customers |
$11,190,296 | $23,663,324 | -53% | |||||
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Net sales for 2009 decreased 53% from the prior year due to the most challenging market conditions in Nucors history. The average sales price per ton decreased 32% from $940 in 2008 to $637 in 2009, while total tons shipped to outside customers decreased 30%.
In the steel mills segment, production and sales tons were as follows:
(in thousands) | ||||||
Year Ended December 31, |
2009 | 2008 | % Change | |||
Steel production |
13,998 | 20,446 | -32% | |||
Outside steel shipments |
12,075 | 18,185 | -34% | |||
Inside steel shipments |
1,961 | 2,747 | -29% | |||
Total steel shipments |
14,036 | 20,932 | -33% | |||
Net sales to external customers in the steel mills segment decreased 57% due to a 34% decrease in tons sold to outside customers and a 35% decrease in the average sales price per ton from $907 in 2008 to $593 in 2009. Total production levels at the steel mills decreased 32% due to significant decreases in outside shipments as well as in tons supplied to Nucors downstream businesses.
Tonnage data for the steel products segment was as follows:
(in thousands) | ||||||
Year Ended December 31, |
2009 | 2008 | % Change | |||
Joist production |
264 | 485 | -46% | |||
Deck sales |
310 | 498 | -38% | |||
Cold finished sales |
330 | 485 | -32% | |||
Fabricated concrete
|
954 | 955 | |
Net sales to external customers in the steel products segment decreased 38% from 2008 due to a 26% decrease in tons sold to outside customers and a 16% decrease in the average sales price per ton from $1,500 to $1,263.
Sales for the raw materials segment decreased 55% from 2008 due to declines in both volume and price. Only ten months of DJJs sales were included in Nucors consolidated results in 2008. Prior to the acquisition of DJJ, Nucor had no outside sales of raw materials. Approximately 77% of outside sales in the raw materials segment in 2008 were from brokerage operations of DJJ and approximately 22% of the outside sales were from the scrap processing facilities.
The All other category includes Nucors steel trading businesses. The year-over-year decreases in sales are primarily due to decreased sales prices per ton.
GROSS MARGIN
In 2009, Nucor recorded a gross margin of $154.4 million (1%) compared to $4.05 billion (17%) in 2008. The year-over-year dollar and gross margin decreases were the result of the 30% decrease in total shipments to outside customers and decreased average selling price per ton for all products. Additionally, the decreases were due to the following factors:
| In the steel mills segment, the average scrap and scrap substitute cost per ton used decreased 31% from $438 in 2008 to $303 in 2009; however, metal margins also decreased. The consumption of the high-cost pig iron inventories had a negative impact of approximately $420 million on the 2009 gross margin. |
| Pre-operating and start-up costs of new facilities increased to $160.0 million in 2009, compared with $128.6 million in 2008. In 2008, these costs related to the HIsmelt project, the construction of the SBQ mill, the start-up of the Castrip facility, the construction of the galvanizing line and the start-up of our building systems plant in Brigham City, Utah. |
| Total energy costs increased $1 per ton from 2008 to 2009 due primarily to decreased utilization rates across all product lines. |
The average scrap and scrap substitute cost per ton in ending inventory within our steel mills segment at December 31, 2009 decreased 38% as compared to December 31, 2008. The tons on hand of scrap and scrap substitutes within our steel mills segment at December 31, 2009 decreased 63% from the December 31, 2008 levels. The decreases in cost and tons in ending inventory as compared to the prior year resulted in a LIFO credit of $466.9 million in 2009 (charge of $341.8 million in 2008). These decreases were attributable to both the reduced demand for steel and related raw materials and our accelerated
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consumption of high-cost pig iron inventories, primarily at our sheet mills, during the first nine months of 2009. The high-cost pig iron inventories were purchased prior to the collapse of both the economy and scrap/pig iron pricing in the fourth quarter of 2008.
MARKETING, ADMINISTRATIVE AND OTHER EXPENSES
Unit freight costs decreased 3% from 2008 to 2009 primarily due to lower fuel costs. Profit sharing costs, which are based upon and fluctuate with pre-tax earnings, decreased approximately 96% from 2008 to 2009 primarily due to our net loss for 2009. In 2009, profit sharing costs primarily consisted of $9.6 million of matching contributions made to the 401(k) portion of the Companys Profit Sharing and Retirement Savings Plan for qualified employees. In 2008, profit sharing costs included $281.3 million for contributions to the Profit Sharing and Retirement Savings Plan (including the Companys matching contribution) and an additional $36.2 million in extraordinary bonuses paid to employees for the achievement of record earnings during the year. Stock-based compensation included in marketing, administrative and other expenses increased 8% to $19.5 million in 2009 compared with $18.1 million in 2008, and includes costs associated with vesting of stock awards granted in prior years.
EQUITY IN LOSSES OF UNCONSOLIDATED AFFILIATES
Nucor incurred equity method investment losses of $82.3 million and $36.9 million in 2009 and 2008, respectively. The increase in the equity method investment losses is primarily due to losses at Duferdofin Nucor S.r.l., including, a pre-tax charge to write down inventories to the lower of cost or market of $46.8 million in 2009.
IMPAIRMENT OF NON-CURRENT ASSETS
In 2009, Nucor recorded $2.8 million in charges for impairment of non-current assets compared with $105.2 million in charges in 2008. Approximately $84.8 million of the impairment charge in 2008 was for the impairment of our investment in the HIsmelt joint venture. In December 2008, production at the HIsmelt plant was suspended due to market conditions.
INTEREST EXPENSE (INCOME)
Net interest expense is detailed below:
(in thousands) | ||||
Year Ended December 31, |
2009 | 2008 | ||
Interest expense |
$149,922 | $134,554 | ||
Interest income |
(15,170) | (44,071) | ||
Interest expense, net |
$134,752 | $ 90,483 | ||
Gross interest expense increased 11% over 2008 primarily due to increased average debt outstanding of 4% and increased interest related to uncertain tax positions. Gross interest income decreased 66% primarily due to a significant decrease in the average interest rate earned on investments. The decrease in rates was offset by a 29% increase in average investments attributable to cash received from the issuance of debt and equity during the second quarter of 2008 and decreased acquisition activity and capital expenditures in 2009 as compared to 2008.
NONCONTROLLING INTERESTS
The 82% decrease in noncontrolling interests was primarily attributable to the decreased earnings of NYS, which were due to the significant weakening of the structural steel market.
PROVISION FOR INCOME TAXES
Nucor had an effective tax rate of 42.7% in 2009 compared with 30.9% in 2008. The change in the rate between 2008 and 2009 is primarily due to the changes in relative proportions of net income attributable to noncontrolling interests to total pre-tax earnings and to the pre-tax loss position in 2009 and the related reduction in domestic manufacturing deduction benefits. In 2008, Nucor recorded refundable state income tax credits of $6.1 million (none in 2009).
NET EARNINGS AND RETURN ON EQUITY
Nucor reported a net loss of $293.6 million or $0.94 per diluted share, in 2009 compared to record net earnings and earnings per share of $1.83 billion and $5.98 per diluted share in 2008. Net earnings (loss) attributable to Nucor stockholders as a percentage of net sales were (3%) in 2009 and 8% in 2008. Return on average stockholders equity was (4%) and 28% in 2009 and 2008, respectively.
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LIQUIDITY AND CAPITAL RESOURCES
Cash flows provided by operating activities provide us with a significant source of liquidity. When needed, we also have external short-term financing sources available including the issuance of commercial paper and borrowings under our bank credit facilities. We also issue long-term debt from time to time.
Nucor had no commercial paper outstanding at December 31, 2010, and our $1.3 billion revolving credit facility was undrawn and does not expire until November 2012. We believe our financial strength is a key strategic advantage among domestic steel producers, particularly during recessionary business cycles. We currently carry the highest credit ratings of any metals and mining company in North America with an A rating from Standard & Poors and an A2 rating from Moodys. Based upon these ratings, we expect to continue to have adequate access to the capital markets at a reasonable cost of funds for liquidity purposes when needed. Our credit ratings are dependent, however, upon a number of factors, both qualitative and quantitative, and are subject to change at any time. The disclosure of our credit ratings is made in order to enhance investors understanding of our sources of liquidity and the impact of our credit ratings on our cost of funds.
Nucors cash and cash equivalents and short-term investments position remains robust at $2.48 billion as of December 31, 2010. In addition, $598.5
million of restricted cash is available at December 31, 2010 for use in the construction of the DRI facility in Louisiana. Approximately $189.7 million and $158.7 million of the cash and cash equivalents position at December 31, 2010 and
Selected Measures of Liquidity and Capital Resources:
(in thousands) | ||||
December 31, |
2010 | 2009 | ||
Cash and cash equivalents |
$1,325,406 | $2,016,981 | ||
Short-term investments |
$1,153,623 | $225,000 | ||
Working capital |
$4,356,737 | $3,955,191 | ||
Current ratio |
3.9 | 4.2 |
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INVESTING ACTIVITIES
Our business is capital intensive; therefore, cash used in investing activities primarily represents capital expenditures for new facilities, the expansion and upgrading of existing facilities, and the acquisition of other companies. Additionally, the cash used in investing activities includes investments in joint ventures and purchases of and proceeds from the sale of investments. Cash used in investing activities increased to $2.26 billion in 2010 compared with $700.4 million in 2009 primarily due to the investment of funds received from the issuance of debt and the acquisition of a 50% interest in NuMit LLC for $221.3 million.
Nucor invested $345.3 million in new facilities (exclusive of acquisitions) and expansion or upgrading of existing facilities in 2010 compared with $390.5 million in 2009, a decrease of 12%. Nucors capital investment and maintenance practices give us the flexibility to reduce our current spending on our facilities to very low levels during severely depressed market conditions such as we experienced in 2009 and 2010.
FINANCING ACTIVITIES
Cash provided by financing activities was $691.8 million in 2010 compared with cash used in financing activities of $820.0 million in 2009. In September 2010, Nucor issued $600.0 million of 4.125% unsecured notes due in 2022 for general corporate purposes, including repayment of debt. In November 2010, Nucor issued $600.0 million in 30-year variable rate Gulf Opportunity Zone bonds to partially fund the construction of the DRI facility in Louisiana. Nucor repaid $6.0 million and $180.4 million of debt in 2010 and 2009, respectively.
In 2010, Nucor increased its quarterly base dividend resulting in dividends paid of $457.3 million ($443.1 million in 2009).
Although there were no repurchases in 2009 or 2010, approximately 27.2 million shares remain authorized for repurchase under the Companys stock repurchase program.
Our credit facility includes only one financial covenant, which is a limit of 60% on the ratio of funded debt to total capitalization. In addition, the credit facility contains customary non-financial covenants, including a limit on Nucors ability to pledge the Companys assets and a limit on consolidations, mergers and sales of assets. Our funded debt to total capital ratio was 37% and 29% at year-end 2010 and 2009, respectively, and we were in compliance with all other covenants under our credit facility.
MARKET RISK
Nucors largest exposure to market risk is in our steel mills and steel products segments. Our utilization rates for the steel mills and steel products facilities for the fourth quarter of 2010 were 68% and 52%, respectively. A significant portion of our steel and steel products segments sales are into the commercial, industrial and municipal construction markets, which continue to be very depressed. Our largest single customer in 2010 represented approximately 4% of sales and consistently pays within terms. We have only a small exposure to the U.S. automotive industry. In the raw materials segment, we are exposed to price fluctuations related to the purchase of scrap steel and iron ore. Our exposure to market risk is mitigated by the fact that our steel mills use a significant portion of the products of this segment.
The majority of Nucors tax-exempt industrial revenue bonds (IDRBs), including the Gulf Opportunity Zone bonds, have variable interest rates that are adjusted weekly, with the rate of one IDRB adjusted annually. These IDRBs represent 24% of Nucors long-term debt outstanding at December 31, 2010. The remaining 76% of Nucors long-term debt is at fixed rates. Future changes in interest rates are not expected to significantly impact earnings. From time to time, Nucor makes use of interest rate swaps to manage interest rate risk. As of December 31, 2010, there were no such contracts outstanding. Nucors investment practice is to invest in securities that are highly liquid with short maturities. As a result, we do not expect changes in interest rates to have a significant impact on the value of our investment securities.
Nucor also uses derivative financial instruments from time to time to partially manage its exposure to price risk related to natural gas purchases used in the production process as well as copper and aluminum purchased for resale to its customers. In addition, Nucor uses forward foreign exchange contracts from time to time to hedge cash flows associated with certain assets and liabilities, firm commitments and anticipated transactions. Nucor generally does not enter into derivative instruments for any purpose other than hedging the cash flows associated with specific volumes of commodities that will be purchased and processed in future periods and hedging the exposures related to changes in the fair value of outstanding fixed rate debt instruments and foreign currency transactions. Nucor recognizes all derivative instruments in the consolidated balance sheets at fair value.
The Company is exposed to foreign currency risk through its operations in Canada, Europe, Trinidad and Australia. When the Company entered into the agreement to acquire 50% of the stock of Duferdofin Nucor in 2008, Nucor became exposed to Euro currency fluctuations and hedged the exposure associated with the closing of the transaction in July 2008.
32
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CONTRACTUAL OBLIGATIONS AND OTHER COMMERCIAL COMMITMENTS
The following table sets forth our contractual obligations and other commercial commitments as of December 31, 2010 for the periods presented:
(in thousands) | ||||||||||||||||||||
Payments Due By Period |
||||||||||||||||||||
Contractual Obligations | Total | 2011 | 2012 - 2013 | 2014 - 2015 | 2016 and thereafter | |||||||||||||||
Long-term debt |
$ | 4,280,200 | $ | | $ | 900,000 | $ | 19,600 | $ | 3,360,600 | ||||||||||
Estimated interest on long-term debt (1) |
2,053,739 | 178,645 | 312,420 | 268,003 | 1,294,671 | |||||||||||||||
Operating leases |
104,242 | 29,489 | 35,863 | 20,783 | 18,107 | |||||||||||||||
Raw material purchase commitments (2) |
4,959,046 | 1,343,339 | 1,431,423 | 1,276,284 | 908,000 | |||||||||||||||
Utility purchase commitments (2) |
942,321 | 201,337 | 156,285 | 89,321 | 495,378 | |||||||||||||||
Other unconditional purchase obligations (3) |
947,282 | 197,484 | 365,383 | 236,198 | 148,217 | |||||||||||||||
Other long-term obligations (4) |
289,477 | 131,044 | 47,238 | 14,064 | 97,131 | |||||||||||||||
Total contractual obligations |
$ | 13,576,307 | $ | 2,081,338 | $ | 3,248,612 | $ | 1,924,253 | $ | 6,322,104 | ||||||||||
(1) |
Interest is estimated using applicable rates at December 31, 2010 for Nucors outstanding fixed and variable rate debt. | |
(2) |
Nucor enters into contracts for the purchase of scrap and scrap substitutes, iron ore, electricity, natural gas and other raw materials and related services. These contracts include multi-year commitments and minimum annual purchase requirements and are valued at prices in effect on December 31, 2010, or according to the contract language. These contracts are part of normal operations and are reflected in historical operating cash flow trends. We do not believe such commitments will adversely affect our liquidity position. | |
(3) |
Purchase obligations include commitments for capital expenditures on operating machinery and equipment and payments related to the working interest natural gas drilling program. | |
(4) |
Other long-term obligations include amounts associated with Nucors early-retiree medical benefits, management compensation and guarantees. | |
Note: |
In addition to the amounts shown in the table above, $92.8 million of unrecognized tax benefits have been recorded as liabilities, and we are uncertain as to if or when such amounts may be settled. Related to these unrecognized tax benefits, we have also recorded a liability for potential penalties and interest of $30.6 million at December 31, 2010. |
DIVIDENDS
Nucor has increased its base cash dividend every year since it began paying dividends in 1973. Nucor paid dividends of $1.44 per share in 2010 compared with $1.40 per share in 2009. In December 2010, the board of directors increased the base quarterly dividend to $0.3625 per share. The base quarterly dividend has more than tripled since the end of 2007. In February 2011, the board of directors declared Nucors 152nd consecutive quarterly cash dividend of $0.3625 per share payable on May 11, 2011 to stockholders of record on March 31, 2011.
OUTLOOK
Utilization rates, which improved throughout the fourth quarter, have continued to improve in early 2011 and we expect the trend to continue as we progress through the first quarter. In addition, recent price increases for all steel mill products are expected to have a positive impact on earnings as we return to profitability in the first quarter. This positive trend in earnings is expected to continue as we head into the second quarter. We are therefore cautiously optimistic regarding first half volume, pricing and profitability. On the negative side, it appears that we will continue to experience volatile raw material costs in 2011. We believe end markets are experiencing some real demand improvement that will continue throughout 2011. However, the improvement in operating rates that we expect to see in the first quarter of 2011 will be the result of a combination of both improving demand and steel buyers reacting to increasing raw material and steel prices. The most challenging markets for our products continue to be those associated with residential and non-residential construction.
In 2011, we will continue to allocate capital to investments that build our long-term earnings power. Capital expenditures are currently projected to be approximately $560 million in 2011, compared with $345 million in 2010. Included in this total are expenditures for our planned Louisiana DRI plant, our natural gas working interest program, and investments in our core operations to expand our product offerings and keep them state-of-the-art and globally competitive.
CRITICAL ACCOUNTING POLICIES AND ESTIMATES
Our discussion and analysis of our financial condition and results of operations are based upon our consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States of America. The preparation
33
|
of these financial statements requires us to make estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities at year end, and the reported amount of revenues and expenses during the year. On an ongoing basis, we evaluate our estimates, including those related to the valuation allowances for receivables; the carrying value of non-current assets; reserves for environmental obligations; and income taxes. Our estimates are based on historical experience and various other assumptions that we believe to be reasonable under the circumstances, the results of which form the basis for making judgments about the carrying values of assets and liabilities that are not readily apparent from other sources. Accordingly, actual costs could differ materially from these estimates under different assumptions or conditions.
We believe the following critical accounting policies affect our significant judgments and estimates used in the preparation of our consolidated financial statements.
ALLOWANCES FOR DOUBTFUL ACCOUNTS
We maintain allowances for doubtful accounts for estimated losses resulting from the inability of our customers to make required payments. If the financial condition of our customers were to deteriorate, resulting in an impairment of their ability to make payments, additional allowances may be required.
INVENTORIES
Inventories are stated at the lower of cost or market. All inventories held by the parent company and Nucor-Yamato Steel Company are valued using the last-in, first-out (LIFO) method of accounting except for supplies that are consumed indirectly in the production process, which are valued using the first-in, first-out (FIFO) method of accounting. All inventories held by the parent companys other subsidiaries are valued using the FIFO method of accounting. The Company records any amount required to reduce the carrying value of inventory to net realizable value as a charge to cost of products sold.
If steel selling prices were to decline in future quarters, write-downs of inventory could result. Specifically, the valuation of raw material inventories purchased during periods of peak market pricing held by subsidiaries valued using the FIFO method of accounting would most likely be impacted. Low utilization rates at our steel mills could hinder our ability to work through high-priced scrap and scrap substitutes (particularly pig iron), leading to period-end exposure when comparing carrying value to net realizable value.
LONG-LIVED ASSET IMPAIRMENTS
We evaluate our property, plant and equipment and finite-lived intangible assets for potential impairment on an individual asset basis or at the lowest level asset grouping for which cash flows can be separately identified. Asset impairments are assessed whenever changes in circumstances indicate that the carrying amounts of those productive assets could exceed their projected undiscounted cash flows. Some of the estimated values for assets that we currently use in our operations utilize judgments and assumptions of future undiscounted cash flows that the assets will produce. When it is determined that an impairment exists, the related assets are written down to estimated fair market value.
Certain long-lived asset groupings were tested for impairment during the fourth quarter of 2010. Undiscounted cash flows for each asset grouping were estimated using managements long-range estimates of market conditions associated with each asset grouping over the estimated useful life of the principal asset within the group. Our undiscounted cash flow analysis indicated that those long-lived asset groupings were recoverable as of December 31, 2010; however, if our projected cash flows are not realized, either because of an extended recessionary period or other unforeseen events, impairment charges may be required in future periods. A 10% decrease in the projected cash flows of each of our asset groupings would not result in an impairment.
GOODWILL
Goodwill is tested annually for impairment and whenever events or circumstances change that would make it more likely than not that an impairment may have occurred. We perform our annual impairment analysis as of the first day of the fourth quarter each year. The evaluation of impairment involves comparing the current estimated fair value of each reporting unit to the recorded value, including goodwill.
Nucor uses a discounted cash flow model to determine the current estimated fair value of its reporting units. Key assumptions used to determine the fair value of each reporting unit as part of our annual testing (and any required interim testing) include: (a) expected cash flow for the five-year period following the testing date (including market share, sales volumes and prices, costs to produce and estimated capital needs); (b) an estimated terminal value using a terminal year growth rate determined based on the growth prospects of the reporting unit; (c) a discount rate based on managements best estimate of the after-tax weighted average cost of capital; and (d) a probability-weighted scenario approach by which varying cash flows are assigned to certain scenarios based on the likelihood of occurrence. Management considers historical and anticipated future results, general economic and market conditions, the impact of planned business and operational strategies and all available information at the time the fair values of its reporting units are estimated.
34
|
Our fourth quarter 2010 annual goodwill impairment analysis did not result in an impairment charge. Although the excess of fair value over carrying value for the majority of our reporting units improved from 2009 levels, they remain substantially lower than 2008. Accordingly, management does not currently believe that future impairment of these reporting units is probable. However, the performance of certain businesses that comprise our reporting units requires continued improvement. A 50 basis point increase in the discount rate, a critical assumption in which a minor change can have a significant impact on the estimated fair value, would not result in an impairment charge.
Nucor will continue to monitor operating results within all reporting units throughout the upcoming year in an effort to determine if events and circumstances warrant further interim impairment testing. Otherwise, all reporting units will again be subject to the required annual impairment test during our fourth quarter of 2011. Changes in the judgments and estimates underlying our analysis of goodwill for possible impairment, including expected future operating cash flows and discount rate, could decrease the estimated fair value of our reporting units in the future and could result in an impairment of goodwill.
EQUITY METHOD INVESTMENTS
Investments in joint ventures in which Nucor shares control over the financial and operating decisions but in which Nucor is not the primary beneficiary are accounted for under the equity method. Each of the Companys equity method investments is subject to a review for impairment if, and when, circumstances indicate that the fair value of our investment could be less than carrying value. If the results of the review indicate a decline in the carrying value of our investment and that decline is other than temporary, the Company would write down the investment to its estimated fair value.
As a result of the continued decline in the global demand for steel and the losses incurred at the investment during 2010, we evaluated our investment in Duferdofin Nucor during the fourth quarter of 2010. Nucor determined the estimated fair value of our investment in Duferdofin Nucor using a discounted cash flow model based on a weighted-average of multiple discounted cash flow scenarios. The discounted cash flow scenarios require the use of unobservable inputs, including assumptions of projected revenues (including product volume, product mix and average selling prices), raw material costs and other production expenses, capital spending and other costs, as well as a discount rate. Estimates of projected revenues, expenses, capital spending and other costs are developed by Duferdofin Nucor and Nucor using historical data and available market data. Based on our analysis, the estimated fair value of our investment in Duferdofin Nucor exceeded carrying value as of December 31, 2010. As a result, we did not have an other-than-temporary impairment of our investment in Duferdofin Nucor in 2010.
Changes in management estimates to the unobservable inputs would change the valuation of the investment. The estimates for the projected revenue and discount rate are the assumptions that most significantly affect the fair value determination. A 50 basis point increase in the discount rate would not result in an impairment charge.
ENVIRONMENTAL REMEDIATION
We are subject to environmental laws and regulations established by federal, state and local authorities, and we make provision for the estimated costs related to compliance. Undiscounted remediation liabilities are accrued based on estimates of known environmental exposures. The accruals are reviewed periodically and, as investigations and remediation proceed, adjustments are made as we believe are necessary. The accruals are not reduced by possible recoveries from insurance carriers or other third parties. Our measurement of environmental liabilities is based on currently available facts, present laws and regulations, and current technology.
INCOME TAXES
We utilize the liability method of accounting for income taxes. Under the liability method, deferred taxes are determined based on the temporary differences between the financial statement and tax basis of assets and liabilities using tax rates expected to be in effect during the years in which the basis differences reverse. A valuation allowance is recorded when it is more likely than not that some of the deferred tax assets will not be realized. We recognize the effect of income tax positions only if those positions are more likely than not of being sustained. Potential accrued interest and penalties related to unrecognized tax benefits within operations are recognized as a component of earnings before taxes and noncontrolling interests.
RECENT ACCOUNTING PRONOUNCEMENTS
See Note 2 to our consolidated financial statements for a discussion of new accounting pronouncements adopted by Nucor during 2010 and the expected financial impact of accounting pronouncements recently issued or proposed but not yet required to be adopted.
FIVE-YEAR FINANCIAL REVIEW
|
39 |
(dollar and share amounts in thousands, except per share data)
|
||||||||||||||||||||
2010 |
2009 | 2008 | 2007 | 2006 | ||||||||||||||||
FOR THE YEAR
|
||||||||||||||||||||
Net sales
|
$ | 15,844,627 | $ | 11,190,296 | $ | 23,663,324 | $ | 16,592,976 | $ | 14,751,270 | ||||||||||
Costs, expenses and other:
|
||||||||||||||||||||
Cost of products sold
|
15,000,962 | 11,035,903 | 19,612,283 | 13,462,927 | 11,284,606 | |||||||||||||||
Marketing, administrative and other expenses
|
391,375 | 348,478 | 714,064 | 553,146 | 574,783 | |||||||||||||||
Equity in losses of unconsolidated affiliates
|
32,082 | 82,341 | 36,920 | 24,618 | 17,690 | |||||||||||||||
Impairment of non-current assets
|
| 2,800 | 105,183 | | | |||||||||||||||
Interest expense (income), net
|
153,093 | 134,752 | 90,483 | 5,469 | (37,365 | ) | ||||||||||||||
15,577,512 | 11,604,274 | 20,558,933 | 14,046,160 | 11,839,714 | ||||||||||||||||
Earnings (loss) before income taxes and noncontrolling interests
|
267,115 | (413,978 | ) | 3,104,391 | 2,546,816 | 2,911,556 | ||||||||||||||
Provision for (benefit from) income taxes
|
60,792 | (176,800 | ) | 959,480 | 781,368 | 935,653 | ||||||||||||||
Net earnings (loss)
|
206,323 | (237,178 | ) | 2,144,911 | 1,765,448 | 1,975,903 | ||||||||||||||
Earnings attributable to noncontrolling interests
|
72,231 | 56,435 | 313,921 | 293,501 | 219,121 | |||||||||||||||
Net earnings (loss) attributable to Nucor stockholders
|
134,092 | (293,613 | ) | 1,830,990 | 1,471,947 | 1,756,782 | ||||||||||||||
Net earnings (loss) per share:
|
||||||||||||||||||||
Basic
|
0.42 | (0.94 | ) | 5.99 | 4.96 | 5.73 | ||||||||||||||
Diluted
|
0.42 | (0.94 | ) | 5.98 | 4.94 | 5.68 | ||||||||||||||
Dividends declared per share
|
1.4425 | 1.41 | 1.91 | 2.44 | 2.15 | |||||||||||||||
Percentage of net earnings (loss) to net sales
|
0.8 | % | -2.6 | % | 7.7 | % | 8.9 | % | 11.9 | % | ||||||||||
Return on average stockholders equity
|
1.8 | % | -3.8 | % | 28.1 | % | 29.5 | % | 38.3 | % | ||||||||||
Capital expenditures
|
345,294 | 390,500 | 1,018,980 | 520,353 | 338,404 | |||||||||||||||
Acquisitions (net of cash acquired)
|
64,788 | 32,720 | 1,826,030 | 1,542,666 | 223,920 | |||||||||||||||
Depreciation
|
512,147 | 494,035 | 479,484 | 403,172 | 363,936 | |||||||||||||||
Sales per employee
|
777 | 539 | 1,155 | 1,085 | 1,273 | |||||||||||||||
AT YEAR END
|
||||||||||||||||||||
Current assets
|
$ | 5,861,175 | $ | 5,182,248 | $ | 6,397,486 | $ | 5,073,249 | $ | 4,683,065 | ||||||||||
Current liabilities
|
1,504,438 | 1,227,057 | 1,854,192 | 1,582,036 | 1,421,917 | |||||||||||||||
Working capital
|
4,356,737 | 3,955,191 | 4,543,294 | 3,491,213 | 3,261,148 | |||||||||||||||
Cash provided by operating activities
|
873,404 | 1,173,194 | 2,502,063 | 1,935,306 | 2,251,233 | |||||||||||||||
Current ratio
|
3.9 | 4.2 | 3.5 | 3.2 | 3.3 | |||||||||||||||
Property, plant and equipment, net
|
3,852,118 | 4,013,836 | 4,131,861 | 3,232,998 | 2,856,415 | |||||||||||||||
Total assets
|
13,921,910 | 12,571,904 | 13,874,443 | 9,826,122 | 7,893,018 | |||||||||||||||
Long-term debt
|
4,280,200 | 3,086,200 | 3,266,600 | 2,250,300 | 922,300 | |||||||||||||||
Percentage of debt to capital (1)
|
36.9 | % | 28.9 | % | 28.3 | % | 29.4 | % | 15.3 | % | ||||||||||
Total Nucor stockholders equity
|
7,120,070 | 7,390,526 | 7,929,204 | 5,112,917 | 4,857,351 | |||||||||||||||
Per share
|
22.55 | 23.47 | 25.25 | 17.75 | 16.14 | |||||||||||||||
Shares outstanding
|
315,791 | 314,856 | 313,977 | 287,993 | 300,949 | |||||||||||||||
Employees |
20,500 | 20,400 | 21,700 | 18,000 | 11,900 |
(1) |
Long-term debt divided by total equity plus long-term debt. |
40 |
MANAGEMENTS REPORT
|
Managements Report on internal control over financial reporting
Nucors management is responsible for establishing and maintaining adequate internal control over financial reporting, as such term is defined in Exchange Act Rules 13a-15(f) and 15d-15(f) under the Securities Exchange Act of 1934, as amended.
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
Management assessed the effectiveness of Nucors internal control over financial reporting as of December 31, 2010. In making this assessment, management used criteria set forth by the Committee of Sponsoring Organizations of the Treadway Commission (COSO) in Internal Control-Integrated Framework .
Based on its assessment, management concluded that Nucors internal control over financial reporting was effective as of December 31, 2010. PricewaterhouseCoopers LLP, an independent registered public accounting firm, has audited the effectiveness of Nucors internal control over financial reporting as of December 31, 2010 as stated in their report which is included herein.
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
|
41 |
R EPORT OF I NDEPENDENT R EGISTERED P UBLIC A CCOUNTING F IRM
To the Stockholders and Board of Directors
Nucor Corporation:
In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of earnings, stockholders equity and cash flows present fairly, in all material respects, the financial position of Nucor Corporation and its subsidiaries at December 31, 2010 and 2009, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2010 in conformity with accounting principles generally accepted in the United States of America. Also in our opinion, the Company maintained, in all material respects, effective internal control over financial reporting as of December 31, 2010, based on criteria established in Internal Control - Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). The Companys management is responsible for these financial statements, for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting, included in Managements Report on Internal Control Over Financial Reporting. Our responsibility is to express opinions on these financial statements and on the Companys internal control over financial reporting based on our integrated audits. We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audits to obtain reasonable assurance about whether the financial statements are free of material misstatement and whether effective internal control over financial reporting was maintained in all material respects. Our audits of the financial statements included examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. Our audit of internal control over financial reporting included obtaining an understanding of internal control over financial reporting, assessing the risk that a material weakness exists, and testing and evaluating the design and operating effectiveness of internal control based on the assessed risk. Our audits also included performing such other procedures as we considered necessary in the circumstances. We believe that our audits provide a reasonable basis for our opinions.
A companys internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A companys internal control over financial reporting includes those policies and procedures that (i) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (ii) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (iii) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the companys assets that could have a material effect on the financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
PricewaterhouseCoopers LLP
Charlotte, NC
February 28, 2011
42 |
CONSOLIDATED BALANCE SHEETS
|
See notes to consolidated financial statements.
CONSOLIDATED STATEMENTS OF EARNINGS
|
43 |
CONSOLIDATED STATEMENTS OF EARNINGS
|
|
(in thousands, except per share data)
|
|
|||||||||
Year Ended December 31, |
2010 | 2009 | 2008 | |||||||||
NET SALES |
$ | 15,844,627 | $11,190,296 | $ | 23,663,324 | |||||||
COSTS, EXPENSES AND OTHER: |
||||||||||||
Cost of products sold |
15,000,962 | 11,035,903 | 19,612,283 | |||||||||
Marketing, administrative and other expenses |
391,375 | 348,478 | 714,064 | |||||||||
Equity in losses of unconsolidated affiliates (Note 9) |
32,082 | 82,341 | 36,920 | |||||||||
Impairment of non-current assets (Note 9) |
| 2,800 | 105,183 | |||||||||
Interest expense, net (Note 19) |
153,093 | 134,752 | 90,483 | |||||||||
15,577,512 | 11,604,274 | 20,558,933 | ||||||||||
EARNINGS (LOSS) BEFORE INCOME TAXES
|
267,115 | (413,978 | ) | 3,104,391 | ||||||||
PROVISION FOR (BENEFIT FROM) INCOME TAXES (Note 20) |
60,792 | (176,800 | ) | 959,480 | ||||||||
NET EARNINGS (LOSS) |
206,323 | (237,178 | ) | 2,144,911 | ||||||||
EARNINGS ATTRIBUTABLE TO NONCONTROLLING INTERESTS |
72,231 | 56,435 | 313,921 | |||||||||
NET EARNINGS (LOSS) ATTRIBUTABLE TO NUCOR STOCKHOLDERS |
$ | 134,092 | $ | (293,613 | ) | $ | 1,830,990 | |||||
NET EARNINGS (LOSS) PER SHARE (Note 21): |
||||||||||||
Basic |
$0.42 | ($0.94 | ) | $5.99 | ||||||||
Diluted |
$0.42 | ($0.94 | ) | $5.98 |
See notes to consolidated financial statements.
44 |
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
|
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY |
(in thousands, except per share data) |
TOTAL |
COMMON STOCK |
ADDITIONAL
PAID-IN CAPITAL |
RETAINED
EARNINGS |
ACCUMULATED
OTHER COMPREHENSIVE INCOME (LOSS) |
TREASURY STOCK (AT COST) |
TOTAL
NUCOR
|
NON-
CONTROLLING INTERESTS |
|||||||||||||||||||||||||||||||||
SHARES | AMOUNT | SHARES | AMOUNT | |||||||||||||||||||||||||||||||||||||
BALANCES, December 31, 2007 |
$ | 5,400,363 | 373,255 | $ | 149,302 | $ | 256,406 | $ | 6,621,646 | $ | 163,362 | 85,262 | $ | (2,077,799 | ) | $ | 5,112,917 | $ | 287,446 | |||||||||||||||||||||
Comprehensive income: |
||||||||||||||||||||||||||||||||||||||||
Net earnings in 2008 |
2,144,911 | 1,830,990 | 1,830,990 | 313,921 | ||||||||||||||||||||||||||||||||||||
Net unrealized loss on hedging derivatives, net of income taxes |
(60,137 | ) | (60,137 | ) | (60,137 | ) | ||||||||||||||||||||||||||||||||||
Reclassification adjustment for gain on settlement of hedging derivatives included in net earnings, net of income taxes |
(9,863 | ) | (9,863 | ) | (9,863 | ) | ||||||||||||||||||||||||||||||||||
Foreign currency translation loss, net of income taxes |
(284,534 | ) | (284,199 | ) | (284,199 | ) | (335 | ) | ||||||||||||||||||||||||||||||||
Adjustment to early-retiree medical plan, net of income taxes |
575 | 575 | 575 | |||||||||||||||||||||||||||||||||||||
Total comprehensive income |
1,790,952 | 1,477,366 | 313,586 | |||||||||||||||||||||||||||||||||||||
Stock options exercised |
10,711 | 553 | 221 | 10,490 | 10,711 | |||||||||||||||||||||||||||||||||||
Issuance of stock under award plans, net of forfeitures |
53,173 | 261 | 105 | 46,340 | (276 | ) | 6,728 | 53,173 | ||||||||||||||||||||||||||||||||
Amortization of unearned compensation |
5,025 | 5,025 | 5,025 | |||||||||||||||||||||||||||||||||||||
Issuance of stock under public equity offering |
1,985,979 | 1,311,720 | (27,668 | ) | 674,259 | 1,985,979 | ||||||||||||||||||||||||||||||||||
Treasury stock acquired |
(123,960 | ) | 2,774 | (123,960 | ) | (123,960 | ) | |||||||||||||||||||||||||||||||||
Cash dividends ($1.91 per share) |
(592,007 | ) | (592,007 | ) | (592,007 | ) | ||||||||||||||||||||||||||||||||||
Distributions to noncontrolling interests |
(275,075 | ) | (275,075 | ) | ||||||||||||||||||||||||||||||||||||
Other |
1,520 | 1,520 | ||||||||||||||||||||||||||||||||||||||
BALANCES, December 31, 2008 |
8,256,681 | 374,069 | 149,628 | 1,629,981 | 7,860,629 | (190,262 | ) | 60,092 | (1,520,772 | ) | 7,929,204 | 327,477 | ||||||||||||||||||||||||||||
Comprehensive income: |
||||||||||||||||||||||||||||||||||||||||
Net earnings (loss) in 2009 |
(237,178 | ) | (293,613 | ) | (293,613 | ) | 56,435 | |||||||||||||||||||||||||||||||||
Net unrealized loss on hedging derivatives, net of income taxes |
(48,616 | ) | (48,616 | ) | (48,616 | ) | ||||||||||||||||||||||||||||||||||
Reclassification adjustment for loss on settlement of hedging derivatives included in net loss, net of income taxes |
40,543 | 40,543 | 40,543 | |||||||||||||||||||||||||||||||||||||
Foreign currency translation gain, net of income taxes |
155,285 | 155,201 | 155,201 | 84 | ||||||||||||||||||||||||||||||||||||
Adjustment to early-retiree medical plan, net of income taxes |
2,078 | 2,078 | 2,078 | |||||||||||||||||||||||||||||||||||||
Total comprehensive income (loss) |
(87,888 | ) | (144,407 | ) | 56,519 | |||||||||||||||||||||||||||||||||||
Stock options exercised |
3,740 | 239 | 95 | 3,645 | 3,740 | |||||||||||||||||||||||||||||||||||
Issuance of stock under award plans, net of forfeitures |
44,883 | 384 | 154 | 38,247 | (256 | ) | 6,482 | 44,883 | ||||||||||||||||||||||||||||||||
Amortization of unearned compensation |
3,904 | 3,904 | 3,904 | |||||||||||||||||||||||||||||||||||||
Cash dividends ($1.41 per share) |
(446,798 | ) | (446,798 | ) | (446,798 | ) | ||||||||||||||||||||||||||||||||||
Distributions to noncontrolling interests |
(190,233 | ) | (190,233 | ) | ||||||||||||||||||||||||||||||||||||
BALANCES, December 31, 2009 |
7,584,289 | 374,692 | 149,877 | 1,675,777 | 7,120,218 | (41,056 | ) | 59,836 | (1,514,290 | ) | 7,390,526 | 193,763 | ||||||||||||||||||||||||||||
Comprehensive income: |
||||||||||||||||||||||||||||||||||||||||
Net earnings in 2010 |
206,323 | 134,092 | 134,092 | 72,231 | ||||||||||||||||||||||||||||||||||||
Net unrealized loss on hedging derivatives, net of income taxes |
(29,957 | ) | (29,957 | ) | (29,957 | ) | ||||||||||||||||||||||||||||||||||
Reclassification adjustment for loss on settlement of hedging derivatives included in net earnings, net of income taxes |
35,141 | 35,141 | 35,141 | |||||||||||||||||||||||||||||||||||||
Foreign currency translation gain, net of income taxes |
8,182 | 8,172 | 8,172 | 10 | ||||||||||||||||||||||||||||||||||||
Adjustment to early-retiree medical plan, net of income taxes |
(76 | ) | (76 | ) | (76 | ) | ||||||||||||||||||||||||||||||||||
Total comprehensive income |
219,613 | 147,372 | 72,241 | |||||||||||||||||||||||||||||||||||||
Stock options exercised |
4,662 | 319 | 128 | 4,534 | 4,662 | |||||||||||||||||||||||||||||||||||
Stock option expense |
729 | 729 | 729 | |||||||||||||||||||||||||||||||||||||
Issuance of stock under award plans, net of forfeitures |
32,777 | 440 | 176 | 28,152 | (176 | ) | 4,449 | 32,777 | ||||||||||||||||||||||||||||||||
Amortization of unearned compensation |
2,326 | 2,326 | 2,326 | |||||||||||||||||||||||||||||||||||||
Cash dividends ($1.4425 per share) |
(458,322 | ) | (458,322 | ) | (458,322 | ) | ||||||||||||||||||||||||||||||||||
Distributions to noncontrolling interests |
(55,380 | ) | (55,380 | ) | ||||||||||||||||||||||||||||||||||||
BALANCES, December 31, 2010 |
$ | 7,330,694 | 375,451 | $ | 150,181 | $ | 1,711,518 | $ | 6,795,988 | $ | (27,776 | ) | 59,660 | $ | (1,509,841 | ) | $ | 7,120,070 | $ | 210,624 |
See notes to consolidated financial statements.
CONSOLIDATED STATEMENTS OF CASH FLOWS
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See notes to consolidated financial statements.
46 |
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
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YEARS ENDED DECEMBER 31, 2010, 2009 AND 2008
1. NATURE OF OPERATIONS AND BASIS OF PRESENTATION
Nature of Operations Nucor is principally a manufacturer of steel and steel products, as well as a scrap processor, with operating facilities and customers primarily located in North America.
Principles of Consolidation The consolidated financial statements include Nucor and its controlled subsidiaries, including Nucor-Yamato Steel Company, a limited partnership of which Nucor owns 51%. All significant intercompany transactions are eliminated.
Distributions are made to minority interest partners in Nucor-Yamato Steel Company in accordance with the limited partnership agreement by mutual agreement of the general partners. At a minimum, sufficient cash is distributed so that each partner may pay their U.S. federal and state income taxes.
Use of Estimates The preparation of financial statements in conformity with generally accepted accounting principles in the United States of America requires management to make estimates and assumptions that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from these estimates.
Reclassifications Certain amounts for prior years have been reclassified to conform to the 2010 presentation.
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
Cash and Cash Equivalents Cash and cash equivalents are recorded at cost plus accrued interest, which approximates market, and have original maturities of three months or less at the date of purchase. Cash and cash equivalents are maintained primarily with a few high-credit quality financial institutions.
Short-Term Investments Short-term investments are recorded at cost plus accrued interest, which approximates market. Unrealized gains and losses on investments classified as available-for-sale are recorded as a component of accumulated other comprehensive income (loss). Management determines the appropriate classification of its investments at the time of purchase and re-evaluates such determination at each balance sheet date.
Inventories Valuation Inventories are stated at the lower of cost or market. Inventories valued using the last-in, first-out (LIFO) method of accounting represent approximately 45% of total inventories as of December 31, 2010 (48% as of December 31, 2009). All inventories held by the parent company and Nucor-Yamato Steel Company are valued using the LIFO method of accounting except for supplies that are consumed indirectly in the production process, which are valued using the first-in, first-out (FIFO) method of accounting. All inventories held by other subsidiaries of the parent company are valued using the FIFO method of accounting. The Company records any amount required to reduce the carrying value of inventory to net realizable value as a charge to cost of products sold.
Property, Plant and Equipment Property, plant and equipment are stated at cost. Depreciation is provided on a straight-line basis over the estimated useful lives of the assets. The costs of planned major maintenance activities are capitalized and amortized over the period until the next scheduled major maintenance activity. All other repairs and maintenance activities are expensed when incurred.
Goodwill and Other Intangibles Goodwill is the excess of cost over the fair value of net assets of businesses acquired. Goodwill is not amortized but is tested annually for impairment and whenever events or circumstances change that would make it more likely than not that an impairment may have occurred. We perform our annual impairment analysis as of the first day of the fourth quarter each year. The evaluation of impairment involves comparing the current estimated fair value of each reporting unit, which is a level below the operating segment, to the recorded value, including goodwill. Nucor primarily uses a discounted cash flow model to determine the current estimated fair value of its reporting units. A number of significant assumptions and estimates are involved in the application of the discounted cash flow model to forecast operating cash flows, including market growth and market share, sales volumes and prices, costs to produce, discount rate and estimated capital needs. Management considers historical experience and all available information at the time the fair values of its reporting units are estimated. Assumptions in estimating future cash flows are subject to a high degree of judgment and complexity. Changes in assumptions and estimates may affect the carrying value of goodwill and could result in additional impairment charges in future periods.
Finite-lived intangible assets are amortized over their useful lives.
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Long-Lived Asset Impairments We evaluate our property, plant and equipment and finite-lived intangible assets for potential impairment on an individual asset basis or at the lowest level asset grouping for which cash flows can be separately identified. Asset impairments are assessed whenever changes in circumstances indicate that the carrying amounts of those productive assets could exceed their projected undiscounted cash flows. When it is determined that an impairment exists, the related assets are written down to estimated fair market value.
Equity Method Investments Investments in joint ventures in which Nucor shares control over the financial and operating decisions but in which Nucor is not the primary beneficiary are accounted for under the equity method. Each of the Companys equity method investments is subject to a review for impairment if, and when, circumstances indicate that a decline in value below its carrying amount may have occurred. If management considers the decline to be other than temporary, the Company would write down the investment to its estimated fair market value.
Derivative Financial Instruments Nucor uses derivative financial instruments from time to time primarily to partially manage its exposure to price risk related to natural gas purchases used in the production process as well as copper and aluminum purchased for resale to its customers. In addition, Nucor uses derivatives from time to time to partially manage its exposure to changes in interest rates on outstanding debt instruments and uses forward foreign exchange contracts to hedge cash flows associated with certain assets and liabilities, firm commitments and anticipated transactions.
Nucor recognizes all derivative instruments in the consolidated balance sheets at fair value. Amounts included in accumulated other comprehensive income (loss) related to cash flow hedges are reclassified into earnings when the underlying transaction is recognized in net earnings. Changes in fair value hedges are reported currently in earnings along with changes in the fair value of the hedged items. When cash flow and fair value hedges affect net earnings, they are included on the same line as the underlying transaction (cost of products sold or interest expense). If these instruments do not meet hedge accounting criteria, the change in fair value is recognized immediately in earnings in the same financial statement line item as the underlying transaction.
Revenue Recognition Nucor recognizes revenue when the customer takes title, assumes risk of loss, and when collection is reasonably assured.
Freight Costs Internal fleet and some common carrier costs are included in marketing, administrative and other expenses. These costs included in marketing, administrative and other expenses were $59.9 million in 2010 ($54.3 million in 2009 and $99.2 million in 2008). All other freight costs are included in cost of products sold.
Income Taxes Nucor utilizes the liability method of accounting for income taxes. Under the liability method, deferred taxes are determined based on the temporary differences between the financial statement and tax basis of assets and liabilities using tax rates expected to be in effect during the years in which the basis differences reverse. A valuation allowance is recorded when it is more likely than not that some of the deferred tax assets will not be realized.
Nucor recognizes the effect of income tax positions only if those positions are more likely than not of being sustained. Potential accrued interest and penalties related to unrecognized tax benefits within operations are recognized as a component of earnings before taxes and noncontrolling interests.
Nucors intention is to permanently reinvest the earnings of certain foreign investments. Accordingly, no provisions have been made for taxes that may be payable upon remittance of such earnings.
Stock-Based Compensation The Company recognizes the cost of stock-based compensation as an expense using fair value measurement methods. The assumptions used to calculate the fair value of stock-based compensation granted are evaluated and revised, as necessary, to reflect market conditions and experience.
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Comprehensive Income (Loss) Nucor reports comprehensive income (loss) and the changes in accumulated other comprehensive income (loss) in its consolidated statements of stockholders equity. Accumulated other comprehensive income (loss) is comprised of the following:
(in thousands | ) | |||||||
December 31, |
2010 | 2009 | ||||||
Foreign currency translation, net of income taxes when applicable |
$ | 27,923 | $ | 19,751 | ||||
Early-retiree medical plan adjustments, net of income taxes |
13,190 | 13,266 | ||||||
Fair market value of derivatives, net of income taxes |
(68,889 | ) | (74,073 | ) | ||||
$ | (27,776 | ) | $ | (41,056 | ) | |||
Foreign Currency Translation For Nucors operations where the functional currency is other than the U.S. dollar, assets and liabilities have been translated at year-end exchange rates, and income and expenses translated using average exchange rates for the respective periods. Adjustments resulting from the process of translating an entitys financial statements into the U.S. dollar have been recorded in accumulated other comprehensive income (loss) and are included in net earnings only upon sale or liquidation of the underlying investments. Foreign currency transaction gains and losses are included in operations in the period they occur.
Noncontrolling Interests In January 2009, Nucor adopted accounting guidance that amended previous accounting and reporting for a noncontrolling interest in a subsidiary. Upon adoption of this guidance, noncontrolling interests of $327.5 million was reclassified to equity as of December 31, 2008, and earnings attributable to noncontrolling interests of $313.9 million for the year ended December 31, 2008 was presented as a reconciling item in the consolidated statements of earnings.
Recent Accounting Pronouncements In January 2010, Nucor adopted accounting guidance regarding the consolidation of variable interest entities (VIEs). The new guidance requires a qualitative approach to identifying a controlling financial interest in a VIE, and requires ongoing reassessments of whether an entity is a VIE and whether an entity is the primary beneficiary of a VIE. Adoption of this accounting standard had no impact on Nucors consolidated financial statements.
In January 2010, Nucor adopted accounting guidance that requires an entity to disclose separately the amounts of significant transfers in and out of Level 1 and Level 2 fair value measurements and describe the reasons for the transfers. Adoption of this accounting standard did not have a material impact on Nucors consolidated financial statements.
In January 2010, the Financial Accounting Standards Board issued changes to disclosure requirements for fair value measurements. For fair value measurements using significant unobservable inputs (Level 3), the changes require a reporting entity to present separate information about gross purchases, sales, issuances and settlements. These changes are effective for Nucor beginning January 2011. The adoption of this guidance is not expected to have an impact on the consolidated financial statements.
3. ACQUISITIONS
2010 In April 2010, Nucor acquired a 50% economic and voting interest in NuMit LLC for a purchase price of approximately $221.3 million. NuMit owns 100% of the equity interest in Steel Technologies LLC, an operator of 23 sheet processing facilities throughout the U.S., Canada and Mexico. Nucor accounts for the investment using the equity method (see Note 9).
2008 Nucor completed the acquisition of the stock of SHV North America Corporation, which owns 100% of The David J. Joseph Company (DJJ) and related affiliates, for a purchase price of approximately $1.44 billion in February 2008. In addition to its scrap processing and brokerage operations, DJJ owns over 2,000 scrap-related railcars and provides complete fleet management and logistics services to third parties.
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The following table summarizes the estimated fair values of the assets acquired and liabilities assumed of DJJ as of the date of acquisition:
The purchase price allocation to the identifiable intangible assets is as follows:
(in thousands, except years) |
||||||||||
As of the date of acquisition |
Weighted- Average Life |
|||||||||
Customer relationships |
$ | 389,200 | 20 years | |||||||
Trade names |
56,200 | 20 years | ||||||||
Other |
3,767 | 18 years | ||||||||
$ | 449,167 | 20 years | ||||||||
Approximately $630.9 million of the goodwill has been allocated to the raw materials segment. The remaining $206.5 million of the goodwill has been allocated to the steel mills segment on the basis that certain cost synergies will benefit these businesses (see Note 8).
The results of DJJ have been included in the consolidated financial statements from the date of acquisition. Unaudited pro forma results for Nucor, assuming the acquisition of DJJ occurred at the beginning of 2008 are as follows:
(in thousands, except per share data) | ||||
Year Ended December 31, | 2008 | |||
Net sales |
$ | 24,112,311 | ||
Net earnings attributable to Nucor stockholders |
1,842,751 | |||
Net earnings per share: |
||||
Basic |
$ | 6.03 | ||
Diluted |
$ | 6.02 | ||
At the beginning of the second quarter of 2008, Nucor acquired substantially all the assets of Metal Recycling Services Inc. (MRS) for approximately $56.6 million. Based in Monroe, North Carolina, MRS, which is managed by DJJ, operates a full-service processing facility and two feeder yards. In April 2008, DJJ acquired substantially all the assets of Galamba Metals Group, which now operates
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under the Advantage Metals Recycling, LLC (AMR) name, for approximately $112.6 million. AMR operates 16 full-service scrap processing facilities in Kansas, Missouri and Arkansas. The cash purchase price of these two acquisitions resulted in goodwill of approximately $29.8 million that was allocated to the raw materials segment. The purchase price also included approximately $73.2 million of identifiable intangibles, primarily customer relationships that are being amortized over 20 years.
In August 2008, Nucors wholly owned subsidiary, Harris Steel, Inc., acquired all of the issued and outstanding common shares of Ambassador Steel Corporation (Ambassador) for a cash purchase price of approximately $185.1 million. At closing, Harris Steel also repaid Ambassadors bank debt of approximately $135.6 million. The purchase price was adjusted in 2009, resulting in the payment of an additional $25.7 million. Based in Auburn, Indiana, Ambassador is a fabricator and distributor of concrete reinforcing steel and related products. The adjusted purchase price included approximately $97.4 million of goodwill that was allocated as follows: $8.2 million to the steel products segment, $60.0 million to the steel mills segment and $29.2 million to the steel trading businesses included in the All other category. The purchase price also included $60.0 million of identifiable intangibles, primarily customer relationships that are being amortized over 20 years.
In the steel mills segment, in July 2008, Nucor acquired 50% of the equity interest in Duferdofin Nucor S.r.l., for the purchase price of approximately $667.0 million. Duferdofin Nucor operates a steel melt shop with a bloom/billet caster, two rolling mills and a bar mill in Italy. Nucor accounts for this investment using the equity method (see Note 9).
All Years Other minor acquisitions, exclusive of purchase price adjustments of acquisitions made in prior years, totaled $64.8 million in 2010 ($8.1 million in 2009 and $81.6 million in 2008). Non-cash investing and financing activities included the assumption of $3.1 million of liabilities with the acquisitions in 2010 ($1.2 million in 2009 and $1.12 billion in 2008).
4. SHORT-TERM INVESTMENTS
Nucors short-term investments held as of December 31, 2010 or 2009 consisted of certificates of deposit (CDs), Federal Home Loan Bank (FHLB) obligations and variable rate demand notes (VRDNs). FHLB consolidated obligations carry the highest credit ratings from both Moodys and Standard & Poors. VRDNs are variable rate bonds tied to short-term interest rates with stated original maturities in excess of 90 days. All of the VRDNs in which Nucor invests are secured by a direct-pay letter of credit issued by a high-credit quality financial institution. Nucor can receive the principal invested and interest accrued thereon no later than seven days after notifying the financial institution that Nucor elects to tender the VRDNs. As the interest rate on the CDs and the coupon rate on the FHLBs are fixed at inception, and the VRDNs trade at par value, no realized or unrealized gains or losses were incurred in 2010, 2009 or 2008.
The following is a summary of the short-term investments held at December 31, 2010 and 2009:
(in thousands | ) | |||||||
December 31, |
2010 | 2009 | ||||||
Certificates of deposit |
$ | 800,363 | $ | 150,000 | ||||
Federal home loan bank obligations |
| 75,000 | ||||||
Variable rate demand notes |
353,260 | | ||||||
$ | 1,153,623 | $ | 225,000 | |||||
Aggregate contractual maturities of Nucors short-term investments are $800.4 million in 2011 and $353.3 million in 2031 and thereafter.
5. ACCOUNTS RECEIVABLE
An allowance for doubtful accounts is maintained for estimated losses resulting from the inability of our customers to make required payments. Accounts receivable are stated net of the allowance for doubtful accounts of $61.2 million at December 31, 2010 ($52.9 million at December 31, 2009 and $64.9 million at December 31, 2008).
6. INVENTORIES
Inventories consist of approximately 41% raw materials and supplies and 59% finished and semi-finished products at December 31, 2010 (48% and 52%, respectively, at December 31, 2009). Nucors manufacturing process consists of a continuous, vertically integrated process from which products are sold to customers at various stages throughout the process. Since most steel products can be classified as either finished or semi-finished products, these two categories of inventory are combined.
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If the FIFO method of accounting had been used, inventories would have been $620.4 million higher at December 31, 2010 ($456.4 million higher at December 31, 2009). During 2010, inventory quantities at locations that value inventory using LIFO were reduced, resulting in a liquidation of LIFO inventory layers carried at lower costs that prevailed in prior years. The effect of the liquidation was to decrease cost of products sold by $30.4 million in 2010 ($81.5 million in 2009 and there was no liquidation of LIFO inventory layers in 2008). Use of the lower of cost or market method reduced inventories by $2.9 million at December 31, 2010 ($9.2 million at December 31, 2009).
Nucor has entered into supply agreements for certain raw materials, utilities and other items in the ordinary course of business. These agreements extend into 2028 and total approximately $5.90 billion at December 31, 2010.
7. PROPERTY, PLANT AND EQUIPMENT
(in thousands) | ||||||||
December 31, | 2010 | 2009 | ||||||
Land and improvements |
$ | 431,765 | $ | 403,281 | ||||
Buildings and improvements |
834,661 | 812,130 | ||||||
Machinery and equipment |
7,502,203 | 7,212,984 | ||||||
Construction in process and equipment deposits |
323,845 | 370,040 | ||||||
9,092,474 | 8,798,435 | |||||||
Less accumulated depreciation |
(5,240,356 | ) | (4,784,599 | ) | ||||
$ | 3,852,118 | $ | 4,013,836 | |||||
The estimated useful lives range from four to 10 years for land improvements,
8. GOODWILL AND OTHER INTANGIBLE ASSETS
The change in the net carrying amount of goodwill for the years ended December 31, 2010 and 2009 by segment is as follows:
(in thousands) | ||||||||||||||||||||
|
Steel
Mills |
|
|
Steel
Products |
|
|
Raw
Materials |
|
All Other | Total | ||||||||||
Balance, December 31, 2008 |
$ | 208,466 | $ | 755,562 | $ | 665,075 | $ | 102,942 | $ | 1,732,045 | ||||||||||
Acquisitions |
| | | | | |||||||||||||||
Purchase price adjustments of previous acquisitions |
60,000 | (19,979 | ) | | (14,090 | ) | 25,931 | |||||||||||||
Translation |
| 45,045 | | | 45,045 | |||||||||||||||
Balance, December 31, 2009 |
268,466 | 780,628 | 665,075 | 88,852 | 1,803,021 | |||||||||||||||
Acquisitions |
| | 14,841 | | 14,841 | |||||||||||||||
Purchase price adjustments of previous acquisitions |
| | | | | |||||||||||||||
Translation |
| 18,432 | | | 18,432 | |||||||||||||||
Balance, December 31, 2010 |
$ | 268,466 | $ | 799,060 | $ | 679,916 | $ | 88,852 | $ | 1,836,294 | ||||||||||
The majority of goodwill is not tax deductible. During 2009, $35.3 million of the goodwill originally allocated to the steel products segment and $24.7 million of the goodwill originally allocated to the steel trading businesses included in the All other category for the 2008 acquisition of Ambassador Steel Corporation was reallocated to the steel mills segment, for a total of $60.0 million. The reallocation was made on the basis that expected cost synergies will benefit the steel mills.
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Intangible assets with estimated lives of five to 22 years are amortized on a straight-line or accelerated basis and are comprised of the following:
(in thousands) | ||||||||||||||||
December 31, | 2010 | 2009 | ||||||||||||||
Gross Amount |
Accumulated
Amortization |
Gross Amount |
Accumulated
Amortization |
|||||||||||||
Customer relationships |
$ | 944,920 | $ | 203,969 | $ | 922,839 | $ | 142,886 | ||||||||
Trademarks and trade names |
123,713 | 19,351 | 122,136 | 13,159 | ||||||||||||
Other |
27,869 | 17,057 | 27,869 | 13,877 | ||||||||||||
$ | 1,096,502 | $ | 240,377 | $ | 1,072,844 | $ | 169,922 | |||||||||
Intangible asset amortization expense was $70.5 million in 2010 ($72.4 million in 2009 and $69.4 million in 2008). Annual amortization expense is estimated to be $64.4 million in 2011; $61.4 million in 2012; $57.9 million in 2013; $55.8 million in 2014; and $54.0 million in 2015.
The Company completed its annual goodwill impairment testing as of the first day of the fourth quarter of 2010, 2009 and 2008 and concluded that there was no impairment of goodwill for any of its reporting units. We do not believe there are currently any reporting units at risk of impairment in the near term.
9. EQUITY INVESTMENTS
The carrying value of our equity investments in domestic and foreign companies was $797.6 million at December 31, 2010 ($582.5 million at December 31, 2009) and is recorded in other assets in the consolidated balance sheets.
In 2008, Nucor acquired a 50% economic and voting interest in Duferdofin Nucor S.r.l., an Italian steel manufacturer. Nucor accounts for the investment in Duferdofin Nucor (on a one-month lag basis) under the equity method, as control and risk of loss are shared equally between the members.
Nucors investment in Duferdofin Nucor at December 31, 2010 was $531.9 million ($534.0 million at December 31, 2009). Nucors 50% share of the total net assets of Duferdofin Nucor was $78.5 million at December 31, 2010, resulting in a basis difference of $453.4 million due to the step-up to fair value of certain assets and liabilities attributable to Duferdofin Nucor as well as the identification of goodwill ($322.7 million) and finite-lived intangible assets. This basis difference, excluding the portion attributable to goodwill, is being amortized based on the remaining estimated useful lives of the various underlying net assets, as appropriate. Amortization expense and other purchase accounting adjustments associated with the fair value step-up was $11.5 million in 2010 ($15.4 million in 2009 and $32.0 million in 2008).
During the first quarter of 2010, Duferdofin Nucor repaid 35 million ($48.9 million as of the payment date) of notes receivable that were outstanding with Nucor as of December 31, 2009. Nucor subsequently contributed additional capital in the form of equity of 45 million ($63.7 million as of the contribution date) to the joint venture. Also, Nucor recorded two additional notes receivable from Duferdofin Nucor with a total value of 20 million ($26.7 million as of December 31, 2010). The notes receivable bear interest at the twelve-month Euro Interbank Offered Rate (Euribor) as of the date of the notes plus 1% per year. The interest rates were reset on September 30, 2010 to the Euribor twelve-month rate as of that date plus 1% per year. The principal amounts are due on January 31, 2016. Accordingly, the notes receivable were classified in other assets in the consolidated balance sheets as of December 31, 2010.
In September 2010, Nucor issued a guarantee for its ownership percentage (50%) of up to 112.5 million of Duferdofin Nucors credit facilities. As of December 31, 2010, Duferdofin Nucor had 87.0 million outstanding under these credit facilities. The portion of the amount outstanding that was guaranteed by Nucor was 43.5 million ($58.1 million). Nucor has not recorded any liability associated with the guarantee.
In April 2010, Nucor acquired a 50% economic and voting interest in NuMit LLC. NuMit owns 100% of the equity interest in Steel Technologies LLC, an operator of 23 sheet processing facilities located throughout the U.S., Canada and Mexico. Nucor accounts for the investment in NuMit (on a one-month lag basis) under the equity method as control and risk of loss are shared equally between the members. The acquisition did not result in a significant amount of goodwill or intangible assets.
Nucors investment in NuMit at December 31, 2010 was $229.1 million, comprised of the purchase price of approximately $221.3 million plus equity method earnings since acquisition. Nucor also has recorded a $40.0 million note receivable from Steel Technologies LLC
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for a loan Nucor made at closing. Nucor has also extended an $85.0 million line of credit (of which $40.0 million was outstanding at December 31, 2010) to Steel Technologies. The note receivable bears interest at the three-month London Interbank Offered Rate (LIBOR) plus 90 basis points and matures on October 21, 2014. As of December 31, 2010, the amount outstanding on the line of credit bears interest at the one-month LIBOR rate plus 300 basis points and matures on March 31, 2011. The note receivable was classified in other assets and the amount outstanding on the line of credit was classified in other current assets in the consolidated balance sheet as of December 31, 2010.
Nucor reviews its equity investments for impairment if and when circumstances indicate that a decline in value below its carrying amount may have occurred. In the fourth quarter of 2010, the Company concluded it had a triggering event requiring assessment for impairment of its equity investment in Duferdofin Nucor due to the continued declines in the global demand for steel. Diminished demand began to significantly impact the financial results of Duferdofin Nucor in 2009 and continued to impact the results of the equity investment through 2010. After completing its assessment, the Company determined that there was no impairment of its investment in Duferdofin Nucor. It is reasonably possible that, based on actual performance in the near term, the estimates used in the valuation as of December 31, 2010 could change and result in an impairment of the investment.
Nucor recorded $99.0 million of impairment charges on its equity investments in 2008 (none in 2010 or 2009). Such charges are included in impairment of non-current assets in the consolidated statements of earnings. Approximately $84.8 million of the impairment charge was incurred in the fourth quarter of 2008 for the impairment of our investment in the HIsmelt joint venture in Australia. The HIsmelt process converts iron ore fines and coal fines to liquid metal, eliminating the need for a blast furnace, sinter/pellet plants and coke ovens. In December 2010, Nucor and its joint venture partners agreed to permanently close the HIsmelt plant in Kwinana, Western Australia. Nucor has a 25% interest in the joint venture that will be terminated. Nucor recorded a pre-tax charge of $10.0 million in the fourth quarter of 2010 in marketing, administrative and other expenses for the estimated closure costs.
10. CURRENT LIABILITIES
Book overdrafts, included in accounts payable in the consolidated balance sheets, were $63.0 million at December 31, 2010 ($73.7 million at December 31, 2009). Dividends payable, included in accrued expenses and other current liabilities in the consolidated balance sheets, were $115.2 million at December 31, 2010 ($114.2 million at December 31, 2009).
11. DEBT AND OTHER FINANCING ARRANGEMENTS
(in thousands) | ||||||||
December 31, | 2010 | 2009 | ||||||
Industrial revenue bonds: |
||||||||
0.34% to 1.8%, variable, due from 2014 to 2040 |
$ | 1,030,200 | $ | 436,200 | ||||
Notes, 4.875%, due 2012 |
350,000 | 350,000 | ||||||
Notes, 5.0%, due 2012 |
300,000 | 300,000 | ||||||
Notes, 5.0%, due 2013 |
250,000 | 250,000 | ||||||
Notes, 5.75%, due 2017 |
600,000 | 600,000 | ||||||
Notes, 5.85%, due 2018 |
500,000 | 500,000 | ||||||
Notes, 4.125%, due 2022 |
600,000 | | ||||||
Notes, 6.40%, due 2037 |
650,000 | 650,000 | ||||||
4,280,200 | 3,086,200 | |||||||
Less current maturities |
| (6,000 | ) | |||||
$ | 4,280,200 | $ | 3,080,200 | |||||
Annual aggregate long-term debt maturities are: none in 2011; $650.0 million in 2012; $250.0 million in 2013; $3.3 million in 2014; $16.3 million in 2015; and $3.361 billion thereafter.
In November 2010, Nucor issued $600.0 million in 30-year variable rate Gulf Opportunity Zone bonds to partially fund the capital costs associated with the construction of Nucors direct reduced ironmaking facility in St. James Parish, Louisiana. The net proceeds from the debt issuance are being held in a trust account pending disbursement for the construction of the facility.
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At December 31, 2010, the Company had not received any funds from the trust account. Net proceeds from the debt issuance held in the trust account were $598.5 million at December 31, 2010 and are classified as restricted cash. Since the restricted cash must be used for the construction of the facility, the entire balance has been classified as a non-current asset.
In September 2010, Nucor issued $600.0 million of 4.125% unsecured notes due in 2022. Net proceeds of the issuance were $594.9 million. Costs of $5.1 million associated with the issuance have been capitalized and are amortized over the life of the notes.
Nucor has commitments under an unsecured revolving credit facility to provide for up to $1.30 billion in revolving loans. The multi-year revolving credit agreement matures in November 2012 and allows up to $200.0 million in additional commitments at Nucors election in accordance with the terms set forth in the credit agreement. Up to the equivalent of $850.0 million of the credit facility is available for foreign currency loans, and up to $500.0 million is available for the issuance of letters of credit. The credit facility provides for a pricing grid based upon the credit rating of Nucors senior unsecured long-term debt and, alternatively, interest rates quoted by lenders in connection with competitive bidding. The credit facility includes customary financial and other covenants, including a limit on the ratio of funded debt to capital of 60%, a limit on Nucors ability to pledge the Companys assets and a limit on consolidations, mergers and sales of assets. As of December 31, 2010, Nucors funded debt to total capital ratio was 37%, and Nucor was in compliance with all covenants under the credit facility. No borrowings were outstanding under the credit facility as of December 31, 2010 and 2009.
Harris Steel has credit facilities totaling approximately $51.3 million, with $1.0 million of borrowings outstanding at December 31, 2010. In addition, the business of Nucor Trading S.A., of which Harris Steel owns 75%, is financed by trade credit arrangements totaling approximately $115.0 million with a number of Swiss-based banking institutions. These arrangements, principally trade finance facilities, are non-recourse to Nucor and its other subsidiaries. As of December 31, 2010, Nucor Trading S.A. had outstanding borrowings of $12.3 million and outstanding guarantees of $0.7 million.
Letters of credit totaling $19.7 million were outstanding as of December 31, 2010 related to certain obligations, including workers compensation, utilities deposits and credit arrangements by Nucor Trading S.A. for commitments to purchase inventories.
Nucor capitalized $0.9 million of interest expense in 2010 ($16.4 million in 2009 and $10.0 million in 2008) related to the borrowing costs associated with various construction projects at our mills.
12. CAPITAL STOCK
The par value of Nucors common stock is $0.40 per share and there are 800 million shares authorized. In addition, 250,000 shares of preferred stock, par value of $4.00 per share, are authorized, with preferences, rights and restrictions as may be fixed by Nucors board of directors. There are no shares of preferred stock issued or outstanding.
In May 2008, Nucor completed a public offering of approximately 27.7 million common shares at an offering price of $74.00 per share. Net proceeds of the offering were approximately $1.99 billion, after deducting underwriting discounts and commissions and offering expenses.
13. STOCKHOLDER RIGHTS PLAN
In 2001, the board of directors adopted a Stockholder Rights Plan (Plan) in which one right (Right) was distributed as a dividend for each Nucor common share outstanding. The Plan was amended in 2006 to adjust the purchase price of the Rights for stock splits effected since adoption of the Plan. Each Right entitles Nucor common stockholders to purchase, under certain conditions, one five-thousandth of a share of newly authorized Series A Junior Participating Preferred Stock (Preferred Stock), with one five-thousandth of a share of Preferred Stock intended to be the economic equivalent of one share of Nucor common stock. Until the occurrence of certain events, the Rights are represented by and traded in tandem with Nucor common stock. Rights will be exercisable only if a person or group acquires beneficial ownership of 15% or more of the Nucor common shares or commences a tender or exchange offer, upon the consummation of which such person or group would beneficially own 15% or more of the common shares. Upon such an event, the Rights enable dilution of the acquiring persons or groups interest by providing that other holders of Nucor common stock may purchase, at an exercise price of $150, Nucor common stock, or in the discretion of the board of directors, Preferred Stock, having double the value of such exercise price. Nucor will be entitled to redeem the rights at $0.001 per Right under certain circumstances set forth in the Plan. The Rights themselves have no voting power and will expire on March 8, 2011, unless earlier exercised, redeemed or exchanged. Each one five-thousandth of a share of Preferred Stock has the same voting rights as one share of Nucor common stock, and each share of Preferred Stock has 5,000 times the voting power of one share of Nucor common stock.
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14. DERIVATIVE FINANCIAL INSTRUMENTS
The
Fair Value of Derivative Instruments
(in thousands) | ||||||||||
Fair Value | ||||||||||
December 31, | Balance Sheet Location | 2010 | 2009 | |||||||
Asset derivatives not designated as hedging instruments: |
||||||||||
Foreign exchange contracts |
Other current assets | $ | 266 | $ | 445 | |||||
Liability derivatives designated as hedging instruments: |
||||||||||
Commodity contracts |
Accrued expenses and other current liabilities | $ | (8,900 | ) | $ | (23,000 | ) | |||
Commodity contracts |
Deferred credits and other liabilities | (54,800 | ) | (72,900 | ) | |||||
Total liability derivatives designated as hedging instruments |
(63,700 | ) | (95,900 | ) | ||||||
Liability derivatives not designated as hedging instruments: |
||||||||||
Commodity contracts |
Accrued expenses and other current liabilities | (2,961 | ) | (3,665 | ) | |||||
Total liability derivatives |
$ | (66,661 | ) | $ | (99,565 | ) | ||||
The Effect of Derivative Instruments on the Consolidated Statements of Earnings
Derivatives Designated as Hedging Instruments | ||||||||||||||||||||||||||
Derivatives in
Cash Flow Hedging Relationships |
Statement of
Earnings Location |
Amount of Gain or (Loss) Recognized in OCI on Derivative (Effective Portion) |
Amount of Gain or
(Loss) Reclassified from
into Earnings (Effective Portion) |
Amount of Gain or (Loss) Recognized in Earnings on Derivative (Ineffective Portion) |
||||||||||||||||||||||
2010 | 2009 | 2010 | 2009 | 2010 | 2009 | |||||||||||||||||||||
Commodity contracts |
Cost of products sold | $ | (29,957 | ) | $ | (48,616 | ) | $ | (35,141 | ) | $ | (40,543 | ) | $ | 600 | $ | (1,700 | ) | ||||||||
At December 31, 2010, natural gas swaps covering 19.1 million MMBTUs and foreign currency contracts with a notional value of $18.6 million were outstanding.
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At December 31, 2010, $35.4 million of net deferred losses on cash flow hedges on natural gas forward purchase contracts included in accumulated other comprehensive income are expected to be reclassified into earnings, due to the settlement of forecasted transactions, during the next twelve months assuming no change in the forward commodity prices from December 31, 2010. Nucor is hedging a portion of its exposure to the variability of future cash flows for forecasted natural gas purchases over various time periods not exceeding two years.
Nucor has also entered into various natural gas purchase contracts, which effectively commit Nucor to the following purchases of natural gas to be used for production: $95.1 million in 2011; $46.2 million in 2012; $31.2 million in 2013; $28.9 million in 2014; $28.3 million in 2015; and $401.5 million between 2016 and 2028. These natural gas purchase contracts will primarily supply our direct reduced iron facility in Trinidad.
In the first half of 2008, the Company entered into a series of forward foreign currency contracts in order to mitigate the risk of currency fluctuation on the anticipated acquisition of a 50% equity interest in Duferdofin Nucor. These contracts had a notional value of 423.5 million and matured in the second quarter of 2008 resulting in gains of $17.6 million included in marketing, administrative and other expenses.
Nucor does not anticipate non-performance by the counterparties in any of these derivative instruments given their current credit ratings, and no material loss is expected from non-performance by any one of such counterparties.
15. FAIR VALUE MEASUREMENTS
The following table summarizes information regarding Nucors financial assets and financial liabilities that are measured at fair value as of December 31, 2010. Nucor does not currently have any non-financial assets or liabilities that are measured at fair value on a recurring basis.
Fair value measurements for Nucors cash equivalents, short-term investments and restricted cash are classified under Level 1 because such measurements are based on quoted market prices in active markets for identical assets. Fair value measurements for Nucors derivatives are classified under Level 2 because such measurements are based on published market prices for similar assets or are estimated based on observable inputs such as interest rates, yield curves, credit risks, spot and future commodity prices and spot and future exchange rates.
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The fair value of outstanding debt, including current maturities, was approximately $4.59 billion at December 31, 2010 ($3.30 billion at December 31, 2009). The fair value estimates were based on readily available market prices of our debt at December 31, 2010 and 2009, or similar debt with the same maturities, rating and interest rates.
16. CONTINGENCIES
Nucor is subject to environmental laws and regulations established by federal, state and local authorities, and, accordingly, makes provision for the estimated costs of compliance. Of the undiscounted total of $35.0 million of accrued environmental costs at December 31, 2010 ($37.4 million at December 31, 2009), $13.5 million was classified in accrued expenses and other current liabilities ($15.9 million at December 31, 2009) and $21.5 million was classified in deferred credits and other liabilities ($21.5 million at December 31, 2009). Inherent uncertainties exist in these estimates primarily due to unknown conditions, evolving remediation technology, and changing governmental regulations and legal standards.
Nucor has been named, along with other major steel producers, as a co-defendant in several related antitrust class-action complaints filed by Standard Iron Works and other steel purchasers in the United States District Court for the Northern District of Illinois. The cases are filed as class actions. The plaintiffs allege that from January 2005 to the present, eight steel manufacturers, including Nucor, engaged in anticompetitive activities with respect to the production and sale of steel. The plaintiffs seek monetary and other relief. Although we believe the plaintiffs claims are without merit and will vigorously defend against them, we cannot at this time predict the outcome of this litigation or estimate the range of Nucors potential exposure.
Other contingent liabilities with respect to product warranties, legal proceedings and other matters arise in the normal course of business. Nucor maintains liability insurance for certain risks that arise that are also subject to certain self-insurance limits. In the opinion of management, no such matters exist which, in the event of an unfavorable outcome, would have a material effect on the consolidated financial statements.
17. STOCK-BASED COMPENSATION
Stock Options Nucors stock option plans provide that common stock options may be granted to key employees, officers and non-employee directors with exercise prices at 100% of the market price on the date of the grant. The stock options granted prior to 2006 were exercisable six months after grant date and have a term of seven years. The stock options granted in 2010 are exercisable at the end of three years and have a term of 10 years. Nucor did not grant any options during 2009 or 2008. New shares are issued upon exercise of stock options.
A summary of activity under Nucors stock option plans is as follows:
(shares in thousands) | ||||||||||||||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||||||||||||||
Shares |
Weighted-
Average Exercise Price |
Shares |
Weighted-
Average Exercise Price |
Shares |
Weighted-
Average Exercise Price |
|||||||||||||||||||
Number of shares under option: |
||||||||||||||||||||||||
Outstanding at beginning of year |
1,060 | $ | 21.95 | 1,299 | $ | 20.80 | 1,852 | $ | 20.37 | |||||||||||||||
Granted |
242 | $ | 41.43 | | | | | |||||||||||||||||
Exercised |
(319 | ) | $ | 14.60 | (239 | ) | $ | 15.69 | (553 | ) | $ | 19.36 | ||||||||||||
Canceled |
| | | | | | ||||||||||||||||||
Outstanding at end of year |
983 | $ | 29.14 | 1,060 | $ | 21.95 | 1,299 | $ | 20.80 | |||||||||||||||
Options exercisable at end of year |
741 | $ | 25.12 | 1,060 | $ | 21.95 | 1,299 | $ | 20.80 | |||||||||||||||
The shares reserved for future grants as of December 31, 2010, 2009 and 2008 are reflected in the restricted stock units table below. The total intrinsic value of options (the amount by which the stock price exceeded the exercise price of the option on the date of exercise) that were exercised during 2010 was $8.5 million ($7.0 million in 2009 and $25.4 million in 2008).
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The following table summarizes information about stock options outstanding at December 31, 2010:
(shares in thousands) | ||||||||||||||||||||
Options Outstanding | Options Exercisable | |||||||||||||||||||
Range of Exercise Prices |
Number
Outstanding |
Weighted-
Average Remaining Contractual Life |
Weighted-
Average Exercise Price |
Number
Exercisable |
Weighted-
Average Exercise Price |
|||||||||||||||
$10.00 $20.00 |
305 | 0.5 years | $ | 18.54 | 305 | $ | 18.54 | |||||||||||||
20.01 30.00 |
236 | 1.7 years | $ | 28.86 | 236 | $ | 28.86 | |||||||||||||
30.01 40.00 |
200 | 1.2 years | $ | 30.73 | 200 | $ | 30.73 | |||||||||||||
40.01 41.43 |
242 | 9.4 years | $ | 41.43 | | | ||||||||||||||
$10.00 $41.43 |
983 | 3.1 years | $ | 29.14 | 741 | $ | 25.12 | |||||||||||||
As of December 31, 2010, the total aggregate intrinsic value of options outstanding and options exercisable was $14.4 million and $13.8 million, respectively.
For the 2010 stock option grant, the grant date fair value of $15.50 was calculated using the Black-Scholes option-pricing model with the following assumptions:
2010 | ||||
Exercise price |
$ | 41.43 | ||
Expected dividend yield |
3.48 | % | ||
Expected stock price volatility |
50.58 | % | ||
Risk-free interest rate |
2.75 | % | ||
Expected life (in years) |
6.5 | |||
Compensation expense for stock options was $0.7 million in 2010 (none in 2009 and 2008). As of December 31, 2010, unrecognized compensation expense related to options was $3.0 million, which is expected to be recognized over 2.4 years.
Restricted Stock Units Nucor grants restricted stock units (RSUs) to key employees, officers and non-employee directors. The RSUs typically vest and are converted to common stock in three equal installments on each of the first three anniversaries of the grant date. A portion of the RSUs awarded to senior officers vest upon the officers retirement. Retirement, for purposes of vesting in these units only, means termination of employment with approval of the Compensation and Executive Development Committee of the Board of Directors after satisfying age and years of service requirements. RSUs granted to non-employee directors are fully vested on the grant date and are payable to the non-employee director in the form of common stock after the termination of the directors service on the board of directors.
RSUs granted to employees who are eligible for retirement on the date of grant or will become retirement-eligible prior to the end of the vesting term are expensed over the period through which the employee will become retirement-eligible since the awards vest upon retirement from the Company. Compensation expense for RSUs granted to employees who are not retirement-eligible is recognized on a straight-line basis over the vesting period.
Cash dividend equivalents are paid to participants each quarter. Dividend equivalents paid on units expected to vest are recognized as a reduction in retained earnings.
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The fair value of the RSUs is determined based on the closing stock price of Nucors common stock on the day before the grant. A summary of Nucors restricted stock unit activity is as follows:
(shares in thousands) | ||||||||||||||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||||||||||||||
Shares |
Grant Date
Fair Value |
Shares |
Grant Date
Fair Value |
Shares |
Grant Date
Fair Value |
|||||||||||||||||||
Restricted stock units: |
||||||||||||||||||||||||
Unvested at beginning of year |
1,464 | $ | 54.69 | 1,139 | $ | 67.67 | 918 | $ | 60.82 | |||||||||||||||
Granted |
462 | $ | 43.05 | 1,147 | $ | 43.91 | 679 | $ | 74.80 | |||||||||||||||
Vested |
(709 | ) | $ | 55.24 | (805 | ) | $ | 57.58 | (451 | ) | $ | 64.45 | ||||||||||||
Canceled |
(14 | ) | $ | 49.52 | (17 | ) | $ | 60.44 | (7 | ) | $ | 67.62 | ||||||||||||
Unvested at end of year |
1,203 | $ | 49.96 | 1,464 | $ | 54.69 | 1,139 | $ | 67.67 | |||||||||||||||
Shares reserved for future grants (stock options and RSUs) |
14,777 | 15,878 | 17,011 | |||||||||||||||||||||
Compensation expense for RSUs was $37.0 million in 2010 ($47.3 million in 2009 and $39.8 million in 2008). The total fair value of shares vested during 2010 was $30.4 million ($37.2 million in 2009 and $33.3 million in 2008). As of December 31, 2010, unrecognized compensation expense related to unvested RSUs was $34.7 million, which is expected to be recognized over a weighted-average period of 1.7 years.
Restricted Stock Awards Nucors Senior Officers Long-Term Incentive Plan (the LTIP) and Annual Incentive Plan (the AIP) authorize the award of shares of common stock to officers subject to certain conditions and restrictions.
The LTIP provides for the award of shares of restricted common stock at the end of each LTIP performance measurement period at no cost to officers if certain financial performance goals are met during the period. One-third of the LTIP restricted stock award vests upon each of the first three anniversaries of the award date or, if earlier, upon the officers attainment of age fifty-five while employed by Nucor. Although participants are entitled to cash dividends and may vote awarded shares, the sale or transfer of such shares is limited during the restricted period.
The AIP provides for the payment of annual cash incentive awards. An AIP participant may elect, however, to defer payment of up to one-half of an annual incentive award. In such event, the deferred award is converted into common stock units and credited with a deferral incentive, in the form of additional common stock units, equal to 25% of the number of common stock units attributable to the deferred award. Common stock units attributable to deferred awards are fully vested. Common stock units credited as a deferral incentive vest upon the participants attainment of age fifty-five while employed by Nucor. Vested common stock units are paid to participants in the form of shares of common stock following their termination of employment with Nucor.
A summary of Nucors restricted stock activity under the AIP and LTIP is as follows:
(shares in thousands) | ||||||||||||||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||||||||||||||
Shares |
Grant Date
Fair Value |
Shares |
Grant Date
Fair Value |
Shares |
Grant Date
Fair Value |
|||||||||||||||||||
Restricted stock awards and units: |
||||||||||||||||||||||||
Unvested at beginning of year |
240 | $ | 50.75 | 375 | $ | 61.57 | 479 | $ | 51.93 | |||||||||||||||
Granted |
131 | $ | 44.82 | 256 | $ | 32.16 | 280 | $ | 67.33 | |||||||||||||||
Vested |
(230 | ) | $ | 51.13 | (391 | ) | $ | 48.96 | (384 | ) | $ | 53.76 | ||||||||||||
Canceled |
| | | | | | ||||||||||||||||||
Unvested at end of year |
141 | $ | 44.62 | 240 | $ | 50.75 | 375 | $ | 61.57 | |||||||||||||||
Shares reserved for future grants |
1,600 | 1,731 | 1,987 | |||||||||||||||||||||
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Compensation expense for common stock and common stock units awarded under the AIP and LTIP is recorded over the performance measurement and vesting periods based on the anticipated number and market value of shares of common stock and common stock units to be awarded. Compensation expense for anticipated awards based upon Nucors financial performance, exclusive of amounts payable in cash, was $5.2 million in 2010 ($7.3 million in 2009 and $10.1 million in 2008). The total fair value of shares vested during 2010 was $10.2 million ($13.3 million in 2009 and $25.7 million in 2008). As of December 31, 2010, unrecognized compensation expense related to unvested restricted stock awards was $1.5 million, which is expected to be recognized over a weighted-average period of 1.4 years.
18. EMPLOYEE BENEFIT PLANS
Nucor makes contributions to a Profit Sharing and Retirement Savings Plan for qualified employees based on the profitability of the Company. Nucors expense for these benefits totaled $22.1 million in 2010 ($9.6 million in 2009 and $281.3 million in 2008). The related liability for these benefits is included in salaries, wages and related accruals. Nucor also has a medical plan covering certain eligible early retirees. The unfunded obligation, included in deferred credits and other liabilities in the balance sheet, totaled $45.5 million at December 31, 2010 ($44.6 million at December 31, 2009). Expense associated with this plan totaled $2.7 million in 2010 ($1.9 million in 2009 and $2.7 million in 2008). The discount rate used was 5.5% in 2010 (6.0% in 2009 and 6.4% in 2008). The health care cost increase trend rate used was 6.8% in 2010 (6.9% in 2009 and 7.5% in 2008). The health care cost increase in the trend rate is projected to decline gradually to 4.5% by 2027.
19. INTEREST EXPENSE (INCOME)
The components of net interest expense are as follows:
(in thousands) | ||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
Interest expense |
$ | 161,140 | $ | 149,922 | $ | 134,554 | ||||||
Interest income |
(8,047 | ) | (15,170 | ) | (44,071 | ) | ||||||
Interest expense, net |
$ | 153,093 | $ | 134,752 | $ | 90,483 | ||||||
Interest paid was $151.8 million in 2010 ($158.7 million in 2009 and $146.1
20. INCOME TAXES
Components of earnings (loss) from continuing operations before income taxes and noncontrolling interests are as follows:
(in thousands) | ||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
United States |
$ | 260,794 | $ | (353,463 | ) | $ | 3,082,536 | |||||
Foreign |
6,321 | (60,515 | ) | 21,855 | ||||||||
$ | 267,115 | $ | (413,978 | ) | $ | 3,104,391 | ||||||
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The provision for income taxes consists of the following:
(in thousands) | ||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
Current: |
||||||||||||
Federal |
$ | (66,462 | ) | $ | (258,683 | ) | $ | 1,090,099 | ||||
State |
(19,297 | ) | (22,274 | ) | 114,972 | |||||||
Foreign |
8,289 | 15,611 | 47,885 | |||||||||
Total current |
(77,470 | ) | (265,346 | ) | 1,252,956 | |||||||
Deferred: |
||||||||||||
Federal |
138,662 | 115,630 | (238,899 | ) | ||||||||
State |
12,223 | (10,354 | ) | (14,505 | ) | |||||||
Foreign |
(12,623 | ) | (16,730 | ) | (40,072 | ) | ||||||
Total deferred |
138,262 | 88,546 | (293,476 | ) | ||||||||
Total provision for income taxes |
$ | 60,792 | $ | (176,800 | ) | $ | 959,480 | |||||
A reconciliation of the federal statutory tax rate (35%) to the total provision is as follows:
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
Taxes computed at statutory rate |
35.00 | % | 35.00 | % | 35.00 | % | ||||||
State income taxes, net of federal income tax benefit |
(1.72 | ) | 5.12 | 2.10 | ||||||||
Federal research credit |
(1.19 | ) | 0.84 | (0.05 | ) | |||||||
Domestic manufacturing deduction |
| (0.13 | ) | (1.99 | ) | |||||||
Equity in losses of foreign joint venture |
3.09 | (5.93 | ) | | ||||||||
Foreign rate differential |
(3.83 | ) | 2.79 | (0.88 | ) | |||||||
Noncontrolling interests |
(9.47 | ) | 4.77 | (3.54 | ) | |||||||
Other, net |
0.88 | 0.25 | 0.27 | |||||||||
Provision for income taxes |
22.76 | % | 42.71 | % | 30.91 | % | ||||||
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Deferred tax assets and liabilities resulted from the following:
(in thousands) | ||||||||
December 31, | 2010 | 2009 | ||||||
Deferred tax assets: |
||||||||
Accrued liabilities and reserves |
$ | 115,095 | $ | 142,864 | ||||
Allowance for doubtful accounts |
16,809 | 11,807 | ||||||
Inventory |
140,676 | 166,378 | ||||||
Post-retirement benefits |
17,889 | 18,913 | ||||||
Natural gas hedges |
42,469 | 50,204 | ||||||
Net operating loss carryforward |
50,529 | 46,504 | ||||||
Cumulative translation adjustments |
506 | | ||||||
Tax credit carryforwards |
24,000 | 24,000 | ||||||
Total deferred tax assets |
407,973 | 460,670 | ||||||
Deferred tax liabilities: |
||||||||
Cumulative translation adjustment |
| (911 | ) | |||||
Holdbacks and amounts not due under contracts |
(13,007 | ) | (17,276 | ) | ||||
Intangibles |
(250,247 | ) | (260,578 | ) | ||||
Property, plant and equipment |
(406,889 | ) | (299,326 | ) | ||||
Total deferred tax liabilities |
(670,143 | ) | (578,091 | ) | ||||
Total net deferred tax liabilities |
$ | (262,170 | ) | $ | (117,421 | ) | ||
Current deferred tax assets were $186.0 million at December 31, 2010 ($224.6 million at December 31, 2009). Non-current deferred tax liabilities were $448.2 million at December 31, 2010 ($342.0 million at December 31, 2009). Nucor received $245.0 million in net federal, state and foreign income tax refunds in 2010 (paid $213.2 million in 2009 and $952.7 million in 2008).
Undistributed earnings of Nucors foreign operations amount to approximately $129.0 million at December 31, 2010 ($100.0 million at December 31, 2009). These earnings are considered to be indefinitely reinvested and, accordingly, no provisions for U.S. federal and state income taxes are required.
State net operating loss carryforwards were $843.0 million at December 31, 2010 ($646.8 million at December 31, 2009). If unused, they will expire between 2014 and 2030. Foreign net operating loss carryforwards were $81.2 million at December 31, 2010 ($85.2 million at December 31, 2009). If unused, they will expire between 2027 and 2029.
At December 31, 2010, Nucor had approximately $92.8 million of unrecognized tax benefits, of which $85.3 million would affect Nucors effective tax rate, if recognized. At December 31, 2009, Nucor had approximately $108.6 million of unrecognized tax benefits, of which $102.0 million would affect Nucors effective tax rate, if recognized.
63
|
A reconciliation of the beginning and ending amounts of unrecognized tax benefits recorded in deferred credits and other liabilities is as follows:
(in thousands) | ||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
Balance at beginning of year |
$ | 108,587 | $ | 87,734 | $ | 102,174 | ||||||
Additions based on tax positions related to current year |
1,983 | 2,422 | 19,488 | |||||||||
Reductions based on tax positions related to current year |
(1,358 | ) | | | ||||||||
Additions based on tax positions related to prior years |
5,705 | 858 | 23,668 | |||||||||
Reductions based on tax positions related to prior years |
(4,046 | ) | (15,540 | ) | (48,714 | ) | ||||||
Additions due to settlements with taxing authorities |
2,363 | 36,317 | | |||||||||
Reductions due to settlements with taxing authorities |
(3,246 | ) | (1,288 | ) | (73 | ) | ||||||
Reductions due to statute of limitations lapse |
(17,236 | ) | (1,916 | ) | (10,775 | ) | ||||||
Additions from current year acquisitions |
| | 1,966 | |||||||||
Balance at end of year |
$ | 92,752 | $ | 108,587 | $ | 87,734 | ||||||
We estimate that in the next twelve months, our gross uncertain tax positions, exclusive of interest, could decrease by as much as $8.9 million, as a result of the expiration of the statute of limitations.
During 2010, Nucor recognized $5.3 million of benefit in interest and penalties ($9.9 million of expense in 2009). As of December 31, 2010, Nucor had approximately $30.6 million of accrued interest and penalties related to uncertain tax positions ($35.1 million at December 31, 2009).
Nucor has substantially concluded U.S. federal income tax matters for years through 2006. The 2007 to 2010 tax years are open to examination by the Internal Revenue Service. The Canada Revenue Agency is currently examining the 2006 to 2008 income tax returns for two Harris Steel entities. Management believes that the Company has adequately provided for any adjustments that may arise from this audit. The tax years 2007 through 2010 remain open to examination by other major taxing jurisdictions to which Nucor is subject (primarily Canada and other state and local jurisdictions).
64
|
21. EARNINGS (LOSS) PER SHARE
The computations of basic and diluted net earnings per share are as follows:
(in thousands, except per share data) | ||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
Basic net earnings (loss) per share: |
||||||||||||
Basic net earnings (loss) |
$ | 134,092 | $ | (293,613 | ) | $ | 1,830,990 | |||||
Earnings allocated to participating securities |
(1,823 | ) | (1,946 | ) | (6,797 | ) | ||||||
Net earnings (loss) available to common stockholders |
$ | 132,269 | $ | (295,559 | ) | $ | 1,824,193 | |||||
Average shares outstanding |
315,962 | 314,873 | 304,525 | |||||||||
Basic net earnings (loss) per share |
$ | 0.42 | $ | (0.94 | ) | $ | 5.99 | |||||
Diluted net earnings (loss) per share: |
||||||||||||
Diluted net earnings (loss) |
$ | 134,092 | $ | (293,613 | ) | $ | 1,830,990 | |||||
Earnings allocated to participating securities |
(1,823 | ) | (1,946 | ) | (6,484 | ) | ||||||
Net earnings (loss) available to common stockholders |
$ | 132,269 | $ | (295,559 | ) | $ | 1,824,506 | |||||
Diluted average shares outstanding: |
||||||||||||
Basic shares outstanding |
315,962 | 314,873 | 304,525 | |||||||||
Dilutive effect of stock options and other |
548 | | 481 | |||||||||
316,510 | 314,873 | 305,006 | ||||||||||
Diluted net earnings (loss) per share |
$ | 0.42 | $ | (0.94 | ) | $ | 5.98 | |||||
The number of shares that were not included in the diluted net earnings per share calculation, because to do so would have been antidilutive, was immaterial for all periods presented.
22. SEGMENTS
Nucor reports its results in the following segments: steel mills, steel products and raw materials. The steel mills segment includes carbon and alloy steel in sheet, bars, structural and plate, and Nucors equity investments in Duferdofin Nucor and NuMit. The steel products segment includes steel joists and joist girders, steel deck, fabricated concrete reinforcing steel, cold finish steel, steel fasteners, metal building systems, light gauge steel framing, steel grating and expanded metal, and wire and wire mesh. The raw materials segment includes DJJ, the scrap broker and processor that Nucor acquired on February 29, 2008; Nu-Iron Unlimited, a facility that produces direct reduced iron used by the steel mills; the planned direct reduced ironmaking facility; and certain equity method investments. The All other category primarily includes Nucors steel trading businesses. The segments are consistent with the way Nucor manages its business, which is primarily based upon the similarity of the types of products produced and sold by each segment.
Net interest expense, other income, profit sharing expense, stock-based compensation, gains on foreign currency exchange contracts and changes in the LIFO reserve are shown under Corporate/eliminations. Corporate assets primarily include cash and cash equivalents, short-term investments, allowances to eliminate intercompany profit in inventory, fair value of natural gas hedges, deferred income tax assets, federal income taxes receivable, the LIFO reserve and investments in and advances to affiliates.
65
|
Nucors segment results are as follows:
(in thousands) | ||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
Net sales to external customers: |
||||||||||||
Steel mills |
$ | 10,860,760 | $ | 7,159,512 | $ | 16,477,900 | ||||||
Steel products |
2,831,209 | 2,691,322 | 4,339,524 | |||||||||
Raw materials |
1,814,329 | 1,076,964 | 2,403,075 | |||||||||
All other |
338,329 | 262,498 | 442,825 | |||||||||
$ | 15,844,627 | $ | 11,190,296 | $ | 23,663,324 | |||||||
Intercompany sales: |
||||||||||||
Steel mills |
$ | 1,719,937 | $ | 1,027,167 | $ | 2,165,459 | ||||||
Steel products |
43,565 | 27,453 | 45,745 | |||||||||
Raw materials |
8,052,986 | 3,402,084 | 7,584,685 | |||||||||
All other |
8,616 | 10,888 | 10,069 | |||||||||
Corporate/eliminations |
(9,825,104 | ) | (4,467,592 | ) | (9,805,958 | ) | ||||||
$ | | $ | | $ | | |||||||
Depreciation expense: |
||||||||||||
Steel mills |
$ | 370,458 | $ | 357,722 | $ | 360,140 | ||||||
Steel products |
58,429 | 57,988 | 51,403 | |||||||||
Raw materials |
78,308 | 75,699 | 66,845 | |||||||||
All other |
90 | 105 | 210 | |||||||||
Corporate |
4,862 | 2,521 | 886 | |||||||||
$ | 512,147 | $ | 494,035 | $ | 479,484 | |||||||
Amortization expense: |
||||||||||||
Steel mills |
$ | 262 | $ | 400 | $ | 400 | ||||||
Steel products |
40,745 | 40,705 | 43,980 | |||||||||
Raw materials |
28,577 | 30,412 | 24,758 | |||||||||
All other |
871 | 871 | 285 | |||||||||
Corporate |
| | | |||||||||
$ | 70,455 | $ | 72,388 | $ | 69,423 | |||||||
Earnings (loss) before income taxes and noncontrolling interests: |
||||||||||||
Steel mills |
$ | 778,946 | $ | (350,372 | ) | $ | 3,604,781 | |||||
Steel products |
(173,433 | ) | (112,800 | ) | 295,884 | |||||||
Raw materials |
106,317 | (76,965 | ) | 161,726 | ||||||||
All other |
4,344 | (14,130 | ) | 10,207 | ||||||||
Corporate/eliminations |
(449,059 | ) | 140,289 | (968,207 | ) | |||||||
$ | 267,115 | $ | (413,978 | ) | $ | 3,104,391 | ||||||
Segment assets: |
||||||||||||
Steel mills |
$ | 5,969,846 | $ | 5,446,028 | $ | 6,603,944 | ||||||
Steel products |
2,835,812 | 2,707,678 | 3,207,318 | |||||||||
Raw materials |
2,710,544 | 2,417,649 | 2,324,857 | |||||||||
All other |
170,174 | 138,286 | 207,767 | |||||||||
Corporate/eliminations |
2,235,534 | 1,862,263 | 1,530,557 | |||||||||
$ | 13,921,910 | $ | 12,571,904 | $ | 13,874,443 | |||||||
Capital expenditures: |
||||||||||||
Steel mills |
$ | 186,236 | $ | 217,690 | $ | 771,220 | ||||||
Steel products |
21,321 | 37,601 | 83,889 | |||||||||
Raw materials |
125,536 | 113,000 | 157,952 | |||||||||
All other |
24 | 74 | 132 | |||||||||
Corporate |
12,177 | 22,135 | 5,787 | |||||||||
$ | 345,294 | $ | 390,500 | $ | 1,018,980 | |||||||
66
|
Net sales by product were as follows. Further product group breakdown is impracticable.
(in thousands) | ||||||||||||
Year Ended December 31, | 2010 | 2009 | 2008 | |||||||||
Net sales to external customers: |
||||||||||||
Sheet |
$ | 4,952,236 | $ | 2,877,140 | $ | 6,503,074 | ||||||
Bar |
2,668,706 | 2,042,471 | 4,362,420 | |||||||||
Structural |
1,633,203 | 1,275,795 | 3,085,284 | |||||||||
Plate |
1,606,615 | 964,106 | 2,527,122 | |||||||||
Steel products |
2,831,209 | 2,691,322 | 4,339,524 | |||||||||
Raw materials |
1,814,329 | 1,076,964 | 2,403,075 | |||||||||
All other |
338,329 | 262,498 | 442,825 | |||||||||
$ | 15,844,627 | $ | 11,190,296 | $ | 23,663,324 | |||||||
23. QUARTERLY INFORMATION (UNAUDITED)
(in thousands, except per share data) | ||||||||||||||||
Year Ended December 31, | First Quarter | Second Quarter | Third Quarter | Fourth Quarter | ||||||||||||
2010 |
||||||||||||||||
Net sales |
$ | 3,654,842 | $ | 4,195,966 | $ | 4,140,069 | $ | 3,853,750 | ||||||||
Gross margin (1) |
212,795 | 308,037 | 190,290 | 132,543 | ||||||||||||
Net earnings (2) |
41,194 | 106,218 | 50,024 | 8,887 | ||||||||||||
Net earnings (loss) attributable to Nucor stockholders (2) |
30,964 | 90,992 | 23,495 | (11,359 | ) | |||||||||||
Net earnings (loss) per share: |
||||||||||||||||
Basic |
0.10 | 0.29 | 0.07 | (0.04 | ) | |||||||||||
Diluted |
0.10 | 0.29 | 0.07 | (0.04 | ) | |||||||||||
2009 |
||||||||||||||||
Net sales |
$ | 2,654,319 | $ | 2,478,028 | $ | 3,120,005 | $ | 2,937,944 | ||||||||
Gross margin (3) |
(124,005 | ) | (61,876 | ) | 119,154 | 221,120 | ||||||||||
Net earnings (loss) |
(190,525 | ) | (127,769 | ) | (5,311 | ) | 86,427 | |||||||||
Net earnings (loss) attributable to Nucor stockholders |
(189,645 | ) | (133,337 | ) | (29,538 | ) | 58,907 | |||||||||
Net earnings (loss) per share: |
||||||||||||||||
Basic |
(0.60 | ) | (0.43 | ) | (0.10 | ) | 0.19 | |||||||||
Diluted |
(0.60 | ) | (0.43 | ) | (0.10 | ) | 0.18 | |||||||||
(1) | Nucor incurred LIFO charges of $24.0 million, $67.0 million, $50.0 million and $23.0 million in the first, second, third and fourth quarters, respectively. |
(2) | The fourth quarter includes a charge of $10.0 million for Nucors share of the estimated closure costs of the HIsmelt plant. |
(3) | Nucor incurred LIFO credits of $105.0 million, $125.0 million, $120.0 million and $116.9 million in the first, second, third and fourth quarters, respectively. Nucor also incurred charges of $59.6 million in the first quarter for writing down inventory to the lower of cost or market. |
70 |
CORPORATE AND STOCK DATA
|
CORPORATE OFFICE
1915 Rexford Road
Charlotte, North Carolina 28211
Phone 704/366-7000
Fax 704/362-4208
STOCK TRANSFERS
DIVIDEND DISBURSING
DIVIDEND REINVESTMENT
American Stock Transfer & Trust Company, LLC
59 Maiden Lane
New York, New York 10038
Phone 877/715-0504
Fax 718/236-2641
ANNUAL MEETING
The 2011 annual meeting of stockholders will be held at 10:00 a.m. on Thursday, May 12, 2011, at the Charlotte Marriott SouthPark, 2200 Rexford Road, Charlotte, NC.
STOCK LISTING
Nucors common stock is traded on the New York Stock Exchange under the symbol NUE. As of January 31, 2011, there were approximately 19,000 stockholders of record.
FORM 10-K
A copy of Nucors 2010 annual report filed with the Securities and Exchange Commission (SEC) on Form 10-K is available to stockholders upon request.
INTERNET ACCESS
Nucors annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and all amendments to these reports, are available without charge through Nucors website, www.nucor.com, as soon as reasonably practicable after Nucor files these reports electronically with or furnishes them to the SEC. Additional information available on our website includes our Corporate Governance Principles, Board of Directors Committee Charters, Standards of Business Conduct and Ethics, and Code of Ethics for Senior Financial Professionals as well as various other financial and statistical data.
STOCK PRICE AND DIVIDENDS PAID
First
Quarter |
Second
Quarter |
Third
Quarter |
Fourth
Quarter |
|||||||||||||
2010 |
||||||||||||||||
Stock price: |
||||||||||||||||
High |
$ | 50.72 | $ | 48.06 | $ | 40.90 | $ | 44.87 | ||||||||
Low |
38.93 | 37.31 | 35.71 | 37.00 | ||||||||||||
Dividends paid
|
|
0.36
|
|
|
0.36
|
|
|
0.36
|
|
|
0.36
|
|
||||
2009 |
||||||||||||||||
Stock price: |
||||||||||||||||
High |
$ | 49.00 | $ | 49.82 | $ | 51.08 | $ | 48.00 | ||||||||
Low |
29.84 | 37.40 | 39.20 | 38.27 | ||||||||||||
Dividends paid |
|
0.35
|
|
|
0.35
|
|
|
0.35
|
|
|
0.35
|
|
STOCK PERFORMANCE
This graphic comparison assumes the investment of $100 in Nucor Corporation common stock, $100 in the S&P 500 Index and $100 in the S&P Steel Group Index, all at year-end 2005. The resulting cumulative total return assumes that cash dividends were reinvested. Nucor common stock comprised 35% of the S&P Steel Group Index at year-end 2010 (55% at year-end 2005).
THIS ANNUAL REPORT HAS BEEN PRINTED ON RECYCLED PAPER.
Exhibit 21
Nucor Corporation
2010 Form 10-K
Subsidiaries
Subsidiary |
State/Jurisdiction of Incorporation |
|
Nucor Steel Auburn, Inc. |
Delaware | |
Nucor Steel Birmingham, Inc. |
Delaware | |
Nucor Steel Decatur, LLC. |
Delaware | |
Nucor Steel Jackson, Inc. |
Delaware | |
Nucor Steel Kankakee, Inc. |
Delaware | |
Nucor Steel Marion, Inc. |
Delaware | |
Nucor Steel Memphis, Inc. |
Delaware | |
Nucor Steel Seattle, Inc. |
Delaware | |
Nucor Steel Tuscaloosa, Inc |
Delaware | |
Nucor-Yamato Steel Company |
Delaware | |
Nu-Iron Unlimited |
Trinidad | |
Nucor Castrip Arkansas LLC |
Delaware | |
Harris Steel Inc. |
Delaware | |
Harris U.S. Holdings Inc |
Delaware | |
Harris Steel ULC |
Canada | |
Magnatrax Corporation |
Delaware | |
The David J. Joseph Company |
Delaware | |
Ambassador Steel Corporation |
Indiana |
Exhibit 23
Nucor Corporation
2010 Form 10-K
CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
We hereby consent to the incorporation by reference in the Registration Statements on Form S-8 (Numbers 2-84117 (including 2-50058), 2-51735, 33-27120 (including 2-55941 and 2-69914), 33-56649, 333-85375, 333-108749, 333-108751 and 333-167070) and on Form S-3ASR (Number 333-147657) of Nucor Corporation of our report dated February 28, 2011 relating to the financial statements and the effectiveness of internal control over financial reporting, which appears in the Annual Report to Stockholders, which is incorporated in this Annual Report on Form 10-K. We also consent to the incorporation by reference of our report dated February 28, 2011 relating to the financial statement schedule, which appears in this Form 10-K.
/s/ PricewaterhouseCoopers LLP
PricewaterhouseCoopers LLP
Charlotte, North Carolina
February 28, 2011
2010 Form 10-K | Exhibit 31 |
Section 302 Certifications
I, Daniel R. DiMicco, certify that:
1. | I have reviewed this annual report on Form 10-K of Nucor Corporation; |
2. | Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; |
3. | Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; |
4. | The registrants other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have: |
a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;
c) Evaluated the effectiveness of the registrants disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
d) Disclosed in this report any change in the registrants internal control over financial reporting that occurred during the registrants most recent fiscal quarter (the registrants fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrants internal control over financial reporting; and
5. | The registrants other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrants auditors and the audit committee of the registrants board of directors (or persons performing the equivalent functions): |
a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrants ability to record, process, summarize and report financial information; and
b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrants internal control over financial reporting.
February 28, 2011 |
/s/ Daniel R. DiMicco |
|
Daniel R. DiMicco | ||
Chairman and Chief Executive Officer |
2010 Form 10-K | Exhibit 31(i) |
Section 302 Certifications
I, James D. Frias, certify that:
1. | I have reviewed this annual report on Form 10-K of Nucor Corporation; |
2. | Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; |
3. | Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; |
4. | The registrants other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have: |
a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;
c) Evaluated the effectiveness of the registrants disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
d) Disclosed in this report any change in the registrants internal control over financial reporting that occurred during the registrants most recent fiscal quarter (the registrants fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrants internal control over financial reporting; and
5. | The registrants other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrants auditors and the audit committee of the registrants board of directors (or persons performing the equivalent functions): |
a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrants ability to record, process, summarize and report financial information; and
b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrants internal control over financial reporting.
February 28, 2011 |
/s/ James D. Frias |
|
James D. Frias | ||
Chief Financial Officer, Treasurer and Executive Vice President |
Exhibit 32
Nucor Corporation
2010 Form 10-K
Certification of Principal Executive Officer
Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
(18 U.S.C. 1350)
In connection with the Annual Report of Nucor Corporation (the Registrant), on Form 10-K for the year ended December 31, 2010, as filed with the Securities and Exchange Commission (the Report), I, Daniel R. DiMicco, Chairman and Chief Executive Officer (principal executive officer) of the Registrant, certify, pursuant to § 906 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. § 1350), that to the best of my knowledge:
(1) The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended; and
(2) The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Registrant.
/s/ Daniel R. DiMicco |
||
Name: | Daniel R. DiMicco | |
Date: | February 28, 2011 |
A signed original of this written statement required by Section 906, or other document authenticating, acknowledging, or otherwise adopting the signature that appears in typed form within the electronic version of this written statement required by Section 906, has been provided to the Company and will be retained by the Company and furnished to the Securities and Exchange Commission or its staff upon request.
The foregoing certification is being furnished to the Securities and Exchange Commission as an exhibit to the Form 10-K and shall not be considered filed as part of the Form 10-K.
Exhibit 32(i)
Nucor Corporation
2010 Form 10-K
Certification of Principal Financial Officer
Pursuant to 18 U.S.C. 1350
(Section 906 of the Sarbanes-Oxley Act of 2002)
In connection with the Annual Report of Nucor Corporation (the Registrant), on Form 10-K for the year ended December 31, 2010, as filed with the Securities and Exchange Commission (the Report), I, James D. Frias, Chief Financial Officer, Treasurer and Executive Vice President (principal financial officer) of the Registrant, certify, pursuant to § 906 of the Sarbanes-Oxley Act of 2002 (18 U.S.C. § 1350), that to the best of my knowledge:
(1) The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended; and
(2) The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Registrant.
/s/ James D. Frias |
||
Name: | James D. Frias | |
Date: | February 28, 2011 |
A signed original of this written statement required by Section 906, or other document authenticating, acknowledging, or otherwise adopting the signature that appears in typed form within the electronic version of this written statement required by Section 906, has been provided to the Company and will be retained by the Company and furnished to the Securities and Exchange Commission or its staff upon request.
The foregoing certification is being furnished to the Securities and Exchange Commission as an exhibit to the Form 10-K and shall not be considered filed as part of the Form 10-K.