UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
x | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended March 31, 2012
Or
¨ | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number: 1-14330
POLYMER GROUP, INC.
(Exact name of registrant as specified in its charter)
Delaware | 57-1003983 | |
(State or other jurisdiction of incorporation or organization) |
(I.R.S. Employer Identification No.) |
9335 Harris Corners Parkway, Suite 300 Charlotte, North Carolina |
28269 | |
(Address of principal executive offices) | (Zip Code) |
Registrants telephone number, including area code: (704) 697-5100
Former name, former address and former fiscal year, if changed since last report: None
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days. Yes ¨ No x
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes x No ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated filer, accelerated filer, and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer | ¨ | Accelerated filer | ¨ | |||
Non-accelerated filer | x (Do not check if a smaller reporting company) | Smaller reporting company | ¨ |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes ¨ No x
As of May 11, 2012, there were 1,000 shares of the registrants common stock issued and outstanding. Effective January 28, 2011, the registrant was acquired by Scorpio Acquisition Corporation. There is no public trading in the registrants common stock.
POLYMER GROUP, INC.
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IMPORTANT INFORMATION REGARDING THIS FORM 10-Q
Readers should consider the following information as they review this Form 10-Q:
The terms Polymer Group, Company, we, us, and our as used in this Form 10-Q, with the exception of Item 1 of Part I, refer to Polymer Group, Inc. and its subsidiaries. The term Parent as used within this Form 10-Q refers to Scorpio Acquisition Corporation. The term Holdings as used within this Form 10-Q refers to Scorpio Holdings Corporation.
Safe Harbor-Forward-Looking Statements
From time to time, we may publish forward-looking statements relative to matters, including, without limitation, anticipated financial performance, business prospects, technological developments, new product introductions, cost savings, research and development activities and similar matters. The Private Securities Litigation Reform Act of 1995 provides a safe harbor for forward-looking statements. Forward-looking statements are generally accompanied by words such as anticipate, believe, estimate, expect, forecast, intend, may, plans, predict, project, schedule, seeks, should, target or other words that convey the uncertainty of future events or outcomes.
Various statements contained in this report, including those that express a belief, expectation or intention, as well as those that are not statements of historical fact are, or may be deemed to be, forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. These forward-looking statements speak only as of the date of this report.
The risks described in Item 1A. Risk Factors in our Annual Report on Form 10-K are not exhaustive. Other sections of this Form 10-Q describe additional factors that could adversely affect our business, financial condition or results of operations. New risk factors emerge from time to time and it is not possible for us to predict all such risk factors, nor can we assess the impact of all such risk factors on our business or the extent to which any factor or combination of factors may cause actual results to differ materially from those contained in any forward-looking statements. We undertake no obligations to update or revise publicly any forward-looking statements, whether as a result of new information, future events or otherwise. These forward-looking statements are based on current expectations and assumptions about future events. Although management considers these expectations and assumptions to be reasonable, they are inherently subject to significant business, economic, competitive, regulatory and other risks, contingencies and uncertainties, most of which are difficult to predict and many of which are beyond our control. There can be no assurance that these events will occur or that our results will be as anticipated. All forward-looking statements attributable to us or persons acting on our behalf are expressly qualified in their entirety by the foregoing cautionary statements.
Important factors that could cause actual results to differ materially from those discussed in such forward-looking statements include:
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general economic factors including, but not limited to, changes in interest rates, foreign currency translation rates, consumer confidence, trends in disposable income, changes in consumer demand for goods produced, and cyclical or other downturns; |
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cost and availability of raw materials, labor and natural and other resources, and our ability to pass raw material cost increases along to customers; |
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changes to selling prices to customers which are based, by contract, on an underlying raw material index; |
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substantial debt levels and potential inability to maintain sufficient liquidity to finance our operations and make necessary capital expenditures; |
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ability to meet existing debt covenants or obtain necessary waivers; |
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achievement of objectives for strategic acquisitions and dispositions; |
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ability to achieve successful or timely start-up of new or modified production lines; |
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reliance on major customers and suppliers; |
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domestic and foreign competition; |
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information and technological advances; |
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risks related to operations in foreign jurisdictions; and |
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changes in environmental laws and regulations, including climate change-related legislation and regulation. |
Basis of Presentation
Acquisition
On October 4, 2010, Polymer Group, Scorpio Merger Sub Corporation (Merger Sub), Parent and Matlin Patterson Global Opportunities Partners L.P. entered into an Agreement and Plan of Merger (the Merger Agreement). On January 28, 2011, Merger Sub merged with and into Polymer Group (the Merger), with Polymer Group being the surviving corporation following the Merger. As a result of the Merger, certain private investment funds affiliated with The Blackstone Group (our Sponsor or Blackstone), along with co-investors, and certain members of the Companys management (the Management Participants) collectively referred to in this Quarterly Report on Form 10-Q as the Investor Group, through the ownership of Holdings, beneficially owns all of the issued and outstanding capital stock of Polymer Group. As a result, Polymer Group became a privately-held company. A portion of the aggregate merger consideration totaling $64.5 million, subject to adjustment as provided in the Merger Agreement, or approximately $2.91 per share (calculated on a fully diluted basis), was deposited in an escrow fund to cover liabilities, costs and expenses related to the application of the personal holding company (PHC) rules of the Internal Revenue Code of 1986, as amended (the Code), to Polymer Group and its subsidiaries in periods prior to the effective time of the Merger. As more fully described in Managements Discussion and Analysis of Financial Condition and Results of Operation Business Acquisitions and Divestitures Acquisition of Polymer Group, Inc. by Blackstone, we received a favorable ruling from the Internal Revenue Service (the IRS) associated with the PHC issue in December 2011, and the parties agreed prior to the end of fiscal 2011 to allow for the release of the escrow fund, net of certain expenses.
Blackstone and the Management Participants invested $259.9 million in equity (including management rollover) in Holdings and Management Participants received options to acquire shares of Holdings. The Merger, the equity investment by the Investor Group, the offering of the $560 million 7.75% senior secured notes, due 2019, the entering into the ABL Facility (as defined in Managements Discussion and Analysis of Financial Condition and Results of Operation Business Acquisitions and Divestitures Acquisition of Polymer Group, Inc. by Blackstone), the repayment of certain existing indebtedness of Polymer Group and its subsidiaries and the payment of related fees and expenses are collectively referred to in this Quarterly Report on Form 10-Q as the Transactions.
As more fully described in Note 4 Acquisitions to the consolidated financial statements included in Item 1 of Part I to this Quarterly Report on Form 10-Q, the Acquisition is being accounted for in accordance with accounting principles generally accepted in the United States (U.S. GAAP) for business combinations. Accordingly, our accounting for the Merger requires that the purchase accounting treatment of the Merger be pushed down, resulting in the adjustment of all of our net assets to their respective fair values as of the Merger date of January 28, 2011. Although we continued as the same legal entity after the Merger, the application of push-down accounting represents the termination of the old reporting entity and the creation of a new reporting entity. Accordingly, the two entities are not presented on a consistent basis of accounting. As a result, our consolidated financial statements for 2011 are presented for the period from January 29, 2011 through December 31, 2011 and for the new reporting entity succeeding the Merger (the Successor), and for the period from January 2, 2011 through January 28, 2011 and for the old reporting entity preceding the Merger (the Predecessor).
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The allocation of purchase price to the assets and liabilities as of January 28, 2011 has been determined by management with the assistance of outside valuation experts. Our outside valuation experts measured the fair value of our inventories, property, plant and equipment and intangible assets. Prior to fourth quarter 2011, we were utilizing a preliminary valuation analysis prepared by our outside valuation experts. As more fully described in Note 4 Acquisitions to the consolidated financial statements included in Item 1 of Part I to this Quarterly Report on Form 10-Q, our outside valuation experts final assessment differed materially from their preliminary analysis. Accordingly, we have retroactively adjusted purchase accounting to the date of acquisition.
Additional Information
Our website is located at www.polymergroupinc.com. Through the website, we make available, free of charge, our Annual Reports on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K, and other reports filed or furnished pursuant to Section 13(a) or 15(d) under the Securities Exchange Act. These reports are available as soon as reasonably practicable after they have been electronically filed with the Securities and Exchange Commission.
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PART I FINANCIAL INFORMATION
POLYMER GROUP, INC.
CONSOLIDATED BALANCE SHEETS
(In Thousands, Except Share Data)
(Unaudited) | ||||||||
March 31,
2012 |
December 31,
2011 |
|||||||
ASSETS | ||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 79,621 | $ | 72,742 | ||||
Accounts receivable, net |
141,864 | 141,172 | ||||||
Inventories, net |
99,210 | 103,911 | ||||||
Deferred income taxes |
4,424 | 4,404 | ||||||
Other current assets |
37,462 | 36,044 | ||||||
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Total current assets |
362,581 | 358,273 | ||||||
Property, plant and equipment, net |
490,207 | 493,352 | ||||||
Goodwill |
80,582 | 80,546 | ||||||
Intangible assets, net |
81,667 | 83,751 | ||||||
Deferred income taxes |
1,938 | 1,939 | ||||||
Other noncurrent assets |
42,725 | 42,717 | ||||||
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Total assets |
$ | 1,059,700 | $ | 1,060,578 | ||||
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LIABILITIES AND SHAREHOLDERS EQUITY | ||||||||
Current liabilities: |
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Short-term borrowings |
$ | 4,369 | $ | 5,000 | ||||
Accounts payable and accrued liabilities |
184,161 | 190,516 | ||||||
Income taxes payable |
1,632 | 1,023 | ||||||
Deferred income taxes |
1,692 | 1,691 | ||||||
Current portion of long-term debt |
7,549 | 7,592 | ||||||
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Total current liabilities |
199,403 | 205,822 | ||||||
Long-term debt |
587,019 | 587,853 | ||||||
Deferred income taxes |
34,972 | 34,807 | ||||||
Other noncurrent liabilities |
45,721 | 44,799 | ||||||
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Total liabilities |
867,115 | 873,281 | ||||||
Commitments and contingencies |
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Shareholders equity: |
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Common stock 1,000 shares issued and outstanding |
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Additional paid-in capital |
261,327 | 260,597 | ||||||
Retained deficit |
(76,436 | ) | (76,171 | ) | ||||
Accumulated other comprehensive income |
7,694 | 2,871 | ||||||
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Total equity |
192,585 | 187,297 | ||||||
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Total liabilities and equity |
$ | 1,059,700 | $ | 1,060,578 | ||||
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See accompanying Notes to Consolidated Financial Statements.
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POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS (Unaudited)
(In Thousands)
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One
Month
Ended January 28, 2011 |
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Net sales |
$ | 295,171 | $ | 199,037 | $ | 84,606 | ||||||||
Cost of goods sold |
241,984 | 174,329 | 68,531 | |||||||||||
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Gross profit |
53,187 | 24,708 | 16,075 | |||||||||||
Selling, general and administrative expenses |
34,131 | 26,487 | 11,564 | |||||||||||
Special charges, net |
2,419 | 24,948 | 20,824 | |||||||||||
Other operating (income) loss, net |
(361 | ) | 230 | (564 | ) | |||||||||
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Operating income (loss) |
16,998 | (26,957 | ) | (15,749 | ) | |||||||||
Other expense (income): |
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Interest expense, net |
12,848 | 8,228 | 1,922 | |||||||||||
Foreign currency and other (gain) loss, net |
(62 | ) | 349 | 82 | ||||||||||
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Income (loss) before income tax expense and discontinued operations |
4,212 | (35,534 | ) | (17,753 | ) | |||||||||
Income tax expense |
4,477 | 79 | 549 | |||||||||||
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Loss from continuing operations |
(265 | ) | (35,613 | ) | (18,302 | ) | ||||||||
(Loss) income from discontinued operations, net of tax |
| (491 | ) | 182 | ||||||||||
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Net loss |
(265 | ) | (36,104 | ) | (18,120 | ) | ||||||||
Net income attributable to noncontrolling interests |
| (59 | ) | (83 | ) | |||||||||
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Net loss attributable to Polymer Group, Inc. |
$ | (265 | ) | $ | (36,163 | ) | $ | (18,203 | ) | |||||
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See accompanying Notes to Consolidated Financial Statements.
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POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS) (Unaudited)
(In Thousands)
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
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Net loss |
$ | (265 | ) | $ | (36,104 | ) | $ | (18,120 | ) | |||||
Other comprehensive income, net of tax |
||||||||||||||
Unrealized currency translation adjustments |
4,823 | 6,160 | 2,845 | |||||||||||
Cash flow hedge adjustments |
| | 183 | |||||||||||
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Total other comprehensive income, net of tax |
4,823 | 6,160 | 3,028 | |||||||||||
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Comprehensive income (loss) |
4,558 | (29,944 | ) | (15,092 | ) | |||||||||
Comprehensive income attributable to noncontrolling interests |
| (121 | ) | (83 | ) | |||||||||
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Comprehensive income (loss) attributable to Polymer Group, Inc. |
$ | 4,558 | $ | (30,065 | ) | $ | (15,175 | ) | ||||||
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See accompanying Notes to Consolidated Financial Statements.
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POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF CHANGES IN SHAREHOLDERS EQUITY (Unaudited)
For the Three Months Ended March 31, 2012
(In Thousands)
Common Stock |
Additional
Paid-in Capital |
Retained
Deficit |
Accumulated
Other Comprehensive Income (Loss) |
Total Equity | ||||||||||||||||||||
Shares | Amount | |||||||||||||||||||||||
Balance December 31, 2011 |
1 | $ | | $ | 260,597 | $ | (76,171 | ) | $ | 2,871 | $ | 187,297 | ||||||||||||
Amounts due to shareholders |
| | 526 | | | 526 | ||||||||||||||||||
Net loss |
| | | (265 | ) | | (265 | ) | ||||||||||||||||
Compensation recognized on share-based awards |
| | 204 | | | 204 | ||||||||||||||||||
Currency translation adjustments, net of tax |
| | | | 4,823 | 4,823 | ||||||||||||||||||
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Balance March 31, 2012 |
1 | $ | | $ | 261,327 | $ | (76,436 | ) | $ | 7,694 | $ | 192,585 | ||||||||||||
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See accompanying Notes to Consolidated Financial Statements.
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POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
(In Thousands)
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
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Operating activities |
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Net loss |
$ | (265 | ) | $ | (36,163 | ) | $ | (18,203 | ) | |||||
Adjustments for non-cash transactions: |
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Deferred income taxes |
| (971 | ) | | ||||||||||
Depreciation and amortization expense |
15,852 | 9,908 | 3,535 | |||||||||||
Inventory step-up related to merger |
| 13,012 | | |||||||||||
Inventory absorption related to step-up depreciation |
| 30 | | |||||||||||
(Gain) loss on derivatives and other financial instruments |
(147 | ) | | 187 | ||||||||||
Gains on sale of assets, net |
(6 | ) | | (25 | ) | |||||||||
Non-cash compensation |
204 | 369 | 13,591 | |||||||||||
Changes in operating assets and liabilities: |
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Accounts receivable, net |
428 | (13,902 | ) | (3,287 | ) | |||||||||
Inventories, net |
5,756 | (8,495 | ) | (2,988 | ) | |||||||||
Other current assets |
(2,883 | ) | 22,819 | (38,025 | ) | |||||||||
Accounts payable and accrued liabilities |
(2,381 | ) | (1,046 | ) | 17,238 | |||||||||
Other, net |
3,056 | (824 | ) | 2,707 | ||||||||||
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Net cash provided by (used in) operating activities |
19,614 | (15,263 | ) | (25,270 | ) | |||||||||
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Investing activities |
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Purchases of property, plant and equipment |
(13,312 | ) | (10,467 | ) | (8,405 | ) | ||||||||
Proceeds from sale of assets |
1,657 | | 105 | |||||||||||
Acquisition of noncontrolling interest |
| (7,246 | ) | | ||||||||||
Acquisition of intangibles and other |
(56 | ) | (40 | ) | (5 | ) | ||||||||
Acquisition of Polymer Group, Inc. |
| (403,496 | ) | | ||||||||||
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Net cash used in investing activities |
(11,711 | ) | (421,249 | ) | (8,305 | ) | ||||||||
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Financing activities |
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Proceeds from Issuance of the Senior Secured Notes |
| 560,000 | | |||||||||||
Proceeds from long-term borrowings |
24 | 7,000 | 31,500 | |||||||||||
Proceeds from short-term borrowings |
1,441 | 2,245 | 631 | |||||||||||
Repayment of Term Loan |
| (286,470 | ) | | ||||||||||
Repayment of long-term borrowings |
(940 | ) | (48,264 | ) | (24 | ) | ||||||||
Repayment of short-term borrowings |
(2,072 | ) | (32,001 | ) | (665 | ) | ||||||||
Loan acquisition costs |
| (19,252 | ) | | ||||||||||
Issuance of common stock |
| 259,865 | | |||||||||||
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Net cash (used in) provided by financing activities |
(1,547 | ) | 443,123 | 31,442 | ||||||||||
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Effect of exchange rate changes on cash |
523 | 390 | 549 | |||||||||||
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Net increase (decrease) in cash and cash equivalents |
6,879 | 7,001 | (1,584 | ) | ||||||||||
Cash and cash equivalents at beginning of period |
72,742 | 70,771 | 72,355 | |||||||||||
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Cash and cash equivalents at end of period |
$ | 79,621 | $ | 77,772 | $ | 70,771 | ||||||||
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See accompanying Notes to Consolidated Financial Statements.
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POLYMER GROUP, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Note 1. Description of Business and Basis of Presentation
Description of Business
Polymer Group, Inc. (Polymer or PGI) and its subsidiaries (together with PGI, the Company) is a leading global innovator, manufacturer and marketer of engineered materials, focused primarily on the production of nonwoven products. The Company has one of the largest global platforms in the industry, with fourteen manufacturing and converting facilities throughout the world, and a presence in nine countries. The Companys main sources of revenue are the sales of primary and intermediate products to the hygiene, medical, wipes and industrial markets.
Basis of Presentation
Acquisition
On January 28, 2011 (the Merger Date), pursuant to an Agreement and Plan of Merger dated as of October 4, 2010 (the Merger Agreement), Scorpio Merger Sub Corporation, a newly formed Delaware Corporation (Merger Sub), merged with and into Polymer, with Polymer surviving as a direct, wholly-owned subsidiary of Scorpio Acquisition Corporation, a Delaware corporation (Parent) (collectively the Acquisition or Merger). Parents sole asset is its 100% ownership of the stock of Polymer. Parent is owned 100% by Scorpio Holdings Corporation, a Delaware Corporation (Holdings), and certain private investment funds affiliated with The Blackstone Group (Blackstone), a private equity firm based in New York, along with its co-investors and certain members of the Companys management, own 100% of the outstanding equity of Holdings. As a result, Polymer became a privately-held company.
As more fully described in Note 4 Acquisitions, the Acquisition is being accounted for in accordance with accounting principles generally accepted in the United States (U.S. GAAP) for business combinations and accordingly, the Companys assets and liabilities, excluding deferred income taxes, were recorded using their fair value as of January 28, 2011.
Although Polymer continued as the same legal entity after the Acquisition, the application of push down accounting represents the termination of the old reporting entity and the creation of a new one. In addition, the basis of presentation is not consistent between the successor and predecessor entities and the financial statements are not presented on a comparable basis. As a result, the accompanying consolidated balance sheets, statements of operations, cash flows, and comprehensive income (loss) are presented for two different reporting entities:
Successor relates to the financial periods and balance sheets succeeding the Acquisition; and
Predecessor relates to the financial periods preceding the Acquisition (prior to January 28, 2011).
Unless otherwise indicated, the Company as used throughout the remainder of the notes, refers to both the Successor and Predecessor.
Basis of Consolidation
The accompanying unaudited interim consolidated financial statements include the accounts of Polymer and all majority-owned subsidiaries after elimination of all significant intercompany accounts and transactions. The accounts of all foreign subsidiaries have been included on the basis of fiscal periods ended on the same dates as the accompanying consolidated financial statements. All amounts are presented in United States (U.S.) dollars, unless otherwise noted.
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The accompanying unaudited interim consolidated financial statements and related notes should be read in conjunction with the consolidated financial statements of the Company and related notes contained in the Annual Report on Form 10-K for the period ended December 31, 2011. The Consolidated Balance Sheet data included herein as of December 31, 2011 have been derived from the audited consolidated financial statements included in the Annual Report on Form 10-K. In addition, certain information and footnote disclosures normally included in financial statements prepared in accordance with U.S. GAAP have been condensed or omitted pursuant to applicable rules and regulations. In the judgment of management, these unaudited interim consolidated financial statements include all adjustments of a normal recurring nature and accruals necessary for a fair presentation of such statements. The results of operations for the interim period are not necessarily indicative of the results which may be realized for the full year.
Use of Estimates
The preparation of financial statements in conformity with U.S. GAAP and in accordance with the Financial Accounting Standards Board (FASB) Accounting Standards Codification (Codification or ASC) requires management to make estimates and assumptions that affect the amounts reported in the financial statements and the related disclosures within the accompanying notes. The accounting estimates that require managements most significant and subjective judgments include the valuation of allowances for accounts receivable and inventory, the assessment of recoverability of long-lived assets and indefinite lived intangible assets, the recognition and measurement of severance-related liabilities, the recognition and measurement of current and deferred income tax assets and liabilities (including the measurement of uncertain tax positions), the valuation and recognition of share-based compensation, the valuation of obligations under the Companys pension and postretirement benefit plans and the fair value of financial instruments and non-financial assets and liabilities. Actual results could differ from these estimates. These estimates are reviewed periodically to determine if a change is required.
Revenue Recognition
Revenue from product sales is recognized when title and risks of ownership pass to the customer, which is on the date of shipment to the customer, or upon delivery to a place named by the customer, dependent upon contract terms and when collectability is reasonably assured and pricing is fixed or determinable. Revenue includes amounts billed to customers for shipping and handling. Provision for rebates, promotions, product returns and discounts to customers is recorded as a reduction in determining revenue in the same period that the revenue is recognized.
Cash Equivalents
Cash equivalents are defined as short-term investments having an original maturity of three months or less. The Company maintains amounts on deposit at various financial institutions, which may at times exceed federally insured limits. However, management periodically evaluates the credit-worthiness of those institutions, and the Company has not experienced any losses on such deposits. Interest income is presented as a reduction of Interest expense, net in the Consolidated Statements of Operations and consists primarily of income from highly liquid investment sources.
Inventories
Inventories are stated at the lower of cost or market primarily using the FIFO method of accounting. Costs include direct material, direct labor and applicable manufacturing overhead.
Property, Plant and Equipment
Property, plant and equipment is stated at cost less accumulated depreciation. Depreciation is computed for financial reporting purposes on the straight-line method over the estimated useful lives of the related assets. The estimated useful lives established for building and improvements range from 5 to 31 years, and the estimated
12
useful lives established for machinery, equipment and other fixed assets range from 2 to 15 years. Costs of repairs and maintenance are charged to expense as incurred. Costs of the construction of certain long-lived assets include capitalized interest that is amortized over the estimated useful life of the related asset.
The Companys accumulated depreciation for property, plant and equipment was $62.2 million and $46.4 million as of March 31, 2012 and December 31, 2011, respectively.
Derivatives
The Company records all derivative instruments as either assets or liabilities on the balance sheet at their fair value in accordance with ASC 815, Derivatives and Hedging (ASC 815). Changes in the fair value of a derivative are recorded each period in current earnings or other comprehensive income, depending on whether a derivative is designated as part of a hedge transaction and, if it is, depending on the type of hedge transaction. Ineffective portions, if any, of all hedges are recognized in earnings.
As more fully described in Note 14 Derivatives and Other Financial Instruments and Hedging Activities, the Company, in the normal course of business, periodically enters into derivative financial instruments, principally swaps and forward contracts, with high-quality counterparties as part of its risk management strategy. These financial instruments are limited to non-trading purposes and are used principally to manage market risks and reduce the Companys exposure to fluctuations in foreign currency and interest rates. Most interest rate swaps and foreign exchange forward contracts have been designated as cash flow hedges of the variability in cash flows associated with interest payments to be made on variable rate debt obligations or fair value hedges of foreign currency-denominated transactions.
The Company documents all relationships between hedging instruments and hedged items, as well as the risk- management objective and strategy for undertaking various hedge transactions and the methodologies that will be used for measuring effectiveness and ineffectiveness. This process includes linking all derivatives that are designated as cash flow or fair value hedges to specific assets and liabilities on the balance sheet or to specific firm commitments. The Company then assesses, both at the hedges inception and on an ongoing basis, whether the derivatives that are used in hedging transactions are expected to be highly effective in offsetting changes in fair values or cash flows of hedged items. Such assessments are conducted in accordance with the originally documented risk management strategy and methodology for that particular hedging relationship.
For cash flow hedges, the effective portion of recognized derivative gains and losses reclassified from other comprehensive income is classified consistent with the classification of the hedged item. For example, derivative gains and losses associated with hedges of interest rate payments are recognized in Interest expense, net in the Consolidated Statements of Operations.
For fair value hedges, changes in the value of the derivatives, along with the offsetting changes in the fair value of the underlying hedged exposure are recorded in earnings each period in Foreign currency and other (gain) loss, net in the Consolidated Statements of Operations.
Stock-Based Compensation
The Company accounts for stock-based compensation related to its employee share-based plans in accordance with ASC 718, Compensation Stock Compensation (ASC 718). The compensation costs recognized are measured based on the grant-date fair value of the award. Consistent with ASC 718, awards are considered granted when all required approvals are obtained and when the participant begins to benefit from, or be adversely affected by, subsequent changes in the price of the underlying shares and, regarding awards containing performance conditions, when the Company and the participant reach a mutual understanding of the key terms of the performance conditions. Additionally, accruals for compensation costs for share-based awards
13
with performance conditions are based on the probable outcome of such performance conditions. The Company has estimated the fair value of each stock option grant by using the Black-Scholes option-pricing model. Assumptions are evaluated and revised, as necessary, to reflect market conditions and experience.
Research and Development Cost
The cost of research and development is charged to expense as incurred and is included in Selling, general and administrative expenses in the Consolidated Statements of Operations.
Shipping and Handling Costs
Shipping and handling costs include costs to store goods prior to shipment, prepare goods for shipment and physically move goods from the Companys sites to the customers premises. The cost of shipping and handling is charged to expense as incurred and is included in Selling, general and administrative expenses in the Consolidated Statements of Operations.
Special Charges
The Company records severance-related expenses once they are both probable and estimable in accordance with ASC 712, Compensation Nonretirement Postemployment Benefits (ASC 712), for severance provided under an ongoing benefit arrangement. One-time, involuntary benefit arrangements and disposal costs, contract termination costs and other exit costs are accounted in accordance with ASC 420, Exit or Disposal Cost Obligations (ASC 420). The company reviews long-lived assets for impairment whenever events or changes in circumstances indicate that the carrying values may not be recoverable from future undiscounted cash flows. If the carrying amounts are not recoverable, the Company, consistent with the provisions of ASC 360, Property, Plant and Equipment, records a non-cash charge associated with the write-down of such assets to estimated fair value. Fair value is estimated based on the present value of expected future cash flows, appraisals and other indicators of value. The Company evaluates the impairment of indefinite-lived intangible assets in accordance with ASC 350.
Foreign Currency Translation
The Company accounts for, and reports, translation of foreign currency transactions and foreign currency financial statements in accordance with ASC 830, Foreign Currency Matters (ASC 830). All assets and liabilities in the balance sheets of foreign subsidiaries whose functional currency is other than the U.S. dollar are translated at period-end exchange rates, while income, expenses and cash flows are translated at average exchange rates during the period. Translation gains and losses are not included in determining net income, but are presented as a separate component of accumulated other comprehensive income (loss). In addition, foreign currency transaction gains and losses are included in the determination of net income (loss).
Accumulated Other Comprehensive Income
Accumulated other comprehensive income of $7.7 million at March 31, 2012 consisted of $1.5 million of unrealized currency translation adjustments and $6.2 million of transition net assets, gains or losses and prior service costs not recognized as components of net periodic benefit costs (net of income taxes of $0.9 million). Accumulated other comprehensive income of $2.9 million at December 31, 2011 consisted of $(3.3) million of unrealized currency translation adjustments and $6.2 million of transition net assets, gains or losses and prior service costs not recognized as components of net periodic benefit costs (net of income taxes of $0.9 million).
14
The following tables provide information related to the Companys other comprehensive income for the three months ended March 31, 2012, the two months ended April 2, 2011 and the one month ended January 28, 2011 (in thousands):
Successor | ||||||||||||
Three Months Ended March 31, 2012 | ||||||||||||
Before-Tax
Amount |
Tax (Expense)
or Benefit |
Net-of-Tax
Amount |
||||||||||
Foreign currency translation adjustments |
$ | 4,823 | $ | | $ | 4,823 | ||||||
Defined benefit pension plans |
| | | |||||||||
Cash flow hedge adjustments |
| | | |||||||||
|
|
|
|
|
|
|||||||
Other comprehensive income |
$ | 4,823 | $ | | $ | 4,823 | ||||||
|
|
|
|
|
|
Successor | ||||||||||||
Two Months Ended April 2, 2011 | ||||||||||||
Before-Tax
Amount |
Tax (Expense)
or Benefit |
Net-of-Tax
Amount |
||||||||||
Foreign currency translation adjustments |
$ | 6,160 | $ | | $ | 6,160 | ||||||
Defined benefit pension plans |
| | | |||||||||
Cash flow hedge adjustments |
| | | |||||||||
|
|
|
|
|
|
|||||||
Other comprehensive income |
$ | 6,160 | $ | | $ | 6,160 | ||||||
|
|
|
|
|
|
Predecessor | ||||||||||||
One Month Ended January 28, 2011 | ||||||||||||
Before-Tax
Amount |
Tax (Expense)
or Benefit |
Net-of-Tax
Amount |
||||||||||
Foreign currency translation adjustments |
$ | 2,845 | $ | | $ | 2,845 | ||||||
Defined benefit pension plans |
| | | |||||||||
Cash flow hedge adjustments |
183 | | 183 | |||||||||
|
|
|
|
|
|
|||||||
Other comprehensive income |
$ | 3,028 | $ | | $ | 3,028 | ||||||
|
|
|
|
|
|
Recent Accounting Standards
In May 2011, the FASB issued ASU 2011-04 to amend certain guidance in ASC 820, Fair Value Measurement. This update provides guidance to improve the consistency of the fair value measurement and disclosure requirements between U.S. GAAP and International Financial Reporting Standards (IFRS). The provisions of this guidance changed certain of the fair value principles related to the highest and best use premise, the consideration of blockage factors and other premiums and discounts, the measurement of financial instruments held in a portfolio and instruments classified within shareholders equity. Further, the guidance provides additional disclosure requirements surrounding Level 3 fair value measurements, the uses of non-financial assets in certain circumstances and identification of the level in the fair value hierarchy used for assets and liabilities which are not recorded at fair value, but where fair value is disclosed. The Company adopted this guidance effective January 1, 2012. The adoption of this guidance did not have a significant effect on the Companys consolidated financial statements.
In June 2011, the FASB issued ASU 2011-05 to amend certain guidance in ASC 220, Comprehensive Income. This update requires total comprehensive income, the components of net income and the components of other comprehensive income to be presented either in a single continuous statement or in two separate but consecutive statements. Further, the guidance requires an entity to present reclassification adjustments from other comprehensive income to net income on the face of the financial statements. In December 2011, the FASB issued
15
ASU 2011-12 which indefinitely deferred the requirement to present reclassification adjustments from other comprehensive income to net income on the face of the financial statements. The Company adopted this guidance effective January 1, 2012. The adoption of this guidance did not have a significant effect on the Companys consolidated financial statements.
In September 2011, the FASB issued ASU 2011-08 to amend certain guidance in ASC 350, Intangibles-Goodwill and Other. This update allows an entity the option to first assess qualitative factors to determine whether it is necessary to perform the two-step quantitative goodwill impairment test for a reporting unit. If the entity elects the option and determines that the qualitative factors indicate that it is not more likely than not that a reporting units fair value is less than its carrying amount, the entity is not required to calculate the fair value of the reporting unit and no further evaluation is necessary. The Company adopted this guidance effective January 1, 2012. The adoption of this guidance did not have a significant effect on the Companys consolidated financial statements.
In December 2011, the FASB issued ASU 2011-11 to amend certain guidance in ASC 210-20, Balance Sheet: Offsetting. This update enhances disclosures about financial instruments and derivative instruments that are either offset in accordance with US GAAP or are subject to an enforceable master netting arrangement or similar agreement. The amended guidance is effective for annual reporting periods beginning on or after January 1, 2013, and interim periods within those annual periods and should be applied retrospectively to all comparative periods presented. The Company is still assessing the potential impact of adoption.
Note 2. Concentration of Credit Risks and Accounts Receivable Factoring Agreements
Accounts receivable potentially expose the Company to a concentration of credit risk. The Company provides credit in the normal course of business and performs ongoing credit evaluations on its customers financial condition, as deemed necessary, but generally does not require collateral to support such receivables. Customer balances are considered past due based on contractual terms and the Company does not accrue interest on the past due balances. Also, in an effort to reduce its credit exposure to certain customers, as well as accelerate its cash flows, the Company has sold on a non-recourse basis, certain of its receivables pursuant to factoring agreements. The provision for losses on uncollectible accounts is determined principally on the basis of past collection experience applied to ongoing evaluations of the Companys receivables and evaluations of the risk of repayment. The allowance for doubtful accounts was approximately $1.1 million at March 31, 2012 and December 31, 2011, which management believes is adequate to provide for credit losses in the normal course of business, as well as losses for customers who have filed for protection under bankruptcy laws. Once management determines that the receivables are not recoverable, the amounts are removed from the financial records along with the corresponding reserve balance. Sales to the Procter & Gamble Company (P&G) accounted for 17% and 16% of the Companys sales in the first three months of fiscal 2012 and 2011, respectively.
The Company has entered into a factoring agreement to sell, without recourse or discount, certain U.S. company- based receivables to an unrelated third-party financial institution. Under the current terms of the factoring agreement, the maximum amount of outstanding advances at any one time is $20.0 million, which limitation is subject to change based on the level of eligible receivables, restrictions on concentrations of receivables and the historical performance of the receivables sold. Additionally, the Companys subsidiaries in Mexico, Colombia, Spain and the Netherlands have entered into factoring agreements (the Foreign Subsidiary Factor Agreements) to sell, without recourse or discount, certain non-U.S. company-based receivables to unrelated third-party financial institutions. Under the terms of the Foreign Subsidiary Factoring Agreements, the maximum amount of outstanding advances at any one time is $48.0 million, which limitation is subject to change based on the level of eligible receivables, restrictions on concentrations of receivables and the historical performance of the receivables sold.
A total of approximately $82.4 million and $60.0 million of receivables have been sold under the terms of the factoring agreements during the three months ended March 31, 2012 and the three months ended April 2,
16
2011, respectively. The increase in the receivables sold between first quarter fiscal 2012 and first quarter fiscal 2011 was due primarily to additional receivables sold from the Companys Colombia and Netherlands operations, which commenced their factoring programs in July 2011 and March 2012, respectively.
The Companys use of factoring arrangements accelerates cash collection from product sales. Other benefits include the reduction of customer credit exposure. Such sales of accounts receivable are reflected as a reduction of Accounts receivable, net in the Consolidated Balance Sheets as they meet the applicable criteria of ASC 860, Transfers and Servicing (ASC 860). The gross amount of outstanding trade receivables sold to the factoring entities and, therefore, excluded from the Companys accounts receivable, was $48.1 million and $42.5 million as of March 31, 2012 and December 31, 2011, respectively. The amount due from the factoring companies, net of advances received from the factoring companies, was $8.1 million and $7.6 million at March 31, 2012 and December 31, 2011 and is shown in Other current assets in the Consolidated Balance Sheets. As such, the net amount of factored receivables was $40.0 million and $34.9 million as of March 31, 2012 and December 31, 2011, respectively.
The Company pays factoring fees associated with the sale of receivables based on the dollar value of the receivables sold. Such fees, which are considered to be primarily related to the Companys financing activities, are included in Foreign currency and other loss (gain), net in the Consolidated Statements of Operations. The Company incurred approximately $0.3 million, $0.2 million, and $0.1 million of factoring fees during the three months ended March 31, 2012, the two months ended April 2, 2011 and the one month ended January 28, 2011, respectively.
Note 3. Special Charges, Net
The Companys operating income includes Special charges, net and this amount represents the consequences of corporate-level decisions or Board of Directors actions, principally associated with initiatives attributable to restructuring and realignment of manufacturing operations and management structures as well as the pursuit of certain transaction opportunities when applicable. Additionally, the Company evaluates its long-lived assets for impairment whenever events or changes in circumstances, including the aforementioned, indicate that the carrying amounts may not be recoverable. A summary of such special charges, net is presented in the following table (in thousands):
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Restructuring and plant realignment costs |
||||||||||||||
Internal redesign and restructuring of global operations |
$ | 747 | $ | | $ | | ||||||||
Plant realignment costs |
673 | 281 | 194 | |||||||||||
IT support initiative |
277 | | | |||||||||||
Other restructuring initiatives |
50 | | | |||||||||||
|
|
|
|
|
|
|||||||||
Total restructuring and plant realignment costs |
1,747 | 281 | 194 | |||||||||||
|
|
|
|
|
|
|||||||||
Acquisition and merger related costs |
||||||||||||||
Blackstone acquisition costs |
361 | 24,214 | 6,137 | |||||||||||
Accelerated vesting of share-based awards |
| | 12,694 | |||||||||||
|
|
|
|
|
|
|||||||||
Total acquisition and merger related costs |
361 | 24,214 | 18,831 | |||||||||||
|
|
|
|
|
|
|||||||||
Other special charges |
||||||||||||||
Colombia flood |
| 97 | 1,685 | |||||||||||
Other charges |
311 | 356 | 114 | |||||||||||
|
|
|
|
|
|
|||||||||
Total other special charges |
311 | 453 | 1,799 | |||||||||||
|
|
|
|
|
|
|||||||||
$ | 2,419 | $ | 24,948 | $ | 20,824 | |||||||||
|
|
|
|
|
|
17
Restructuring and Plant Realignment Costs
Internal redesign and restructuring of global operations
As a result of the recently announced internal redesign and restructuring of global operations initiative, as more fully described in Note 23 Subsequent Events, the Company recognized $0.7 million of expense associated with professional fees during the three months ended March 31, 2012. The restructuring constitutes a plan of termination described under ASC 420, which will result in material charges. Total pre-tax restructuring costs are expected to be within a range of $6.8 million to $9.7 million. The portion of the estimated restructuring charges related to employee termination expenses is expected to be approximately $5.5 million to $8.0 million. The remaining costs of $1.3 million to $1.7 million are expected to consist primarily of consultant fees and other miscellaneous costs.
Plant Realignment Costs
The $0.7 million of restructuring and plant realignment costs incurred in the three month period ended March 31, 2012 is comprised of $0.3 million, $0.2 million, $0.1 million and $0.1 million of severance and other shut-down costs for restructuring activities in the Europe, United States, Latin America and Canada, respectively.
The $0.3 million of restructuring and plant realignment costs incurred in the two month period ended April 2, 2011 is comprised of $0.2 million and $0.1 million of severance and other shut-down costs for restructuring activities in the United States and Europe, respectively.
The $0.2 million of restructuring and plant realignment costs incurred in the one month period ended January 28, 2011 is comprised of severance and other shut-down costs for restructuring activities in the United States.
IT Support Initiative
The $0.3 million of costs incurred in the three months ended March 31, 2012 is associated with the Companys initiative to utilize a third party service provider for its IT support tactical functions, including: service desk; desktop/end-user computing; server administration; network services; data center operations; database and applications development; and maintenance. The costs consist primarily of employee termination and severance expenses.
Other Restructuring Initiatives
Other restructuring initiatives consist of expenses associated with less significant restructuring activities resulting from the Companys continuous evaluation of opportunities to optimize its manufacturing processes.
Accrued costs for restructuring and plant realignment efforts are included in Accounts payable and accrued liabilities in the Consolidated Balance Sheets. These costs generally arise from restructuring initiatives intended to result in lower working capital levels and improved operating performance and profitability through: (i) reducing headcount at both the plant and corporate levels and the realignment of management structures; (ii) improving manufacturing productivity and reducing corporate costs; and (iii) rationalizing certain assets, businesses and employee benefit programs.
The following table summarizes the components of the accrued liability with respect to the Companys business restructuring activities as of and for the three month period ended March 31, 2012 (in thousands):
Balance accrued at beginning of period |
$ | 1,100 | ||
2012 restructuring and plant realignment costs: |
1,747 | |||
Cash payments |
(1,533 | ) | ||
Adjustments |
39 | |||
|
|
|||
Balance accrued at end of period |
$ | 1,353 | ||
|
|
18
Acquisition and Merger Related Costs
Blackstone Acquisition Costs
As a result of the Acquisition more fully described in Note 4 Acquisitions, the Company recognized $0.4 million, $24.2 million and $6.1 million of expense associated with professional fees and other transaction-related costs during the three months ended March 31, 2012, the two months ended April 2, 2011 and the one month period ended January 28, 2011, respectively. The Company incurred $19.3 million in direct financing costs associated with the issuance of the Senior Secured Notes (defined in Note 4 Acquisitions) and associated with entering into the ABL Facility (defined in Note 4 Acquisitions). These costs have been recognized as an intangible asset on the Consolidated Balance Sheet as of December 31, 2011.
Accelerated Vesting of Share-Based Awards
Due to a change in control associated with the Acquisition, the Companys predecessor restricted shares and restricted share units granted in accordance with the Companys restricted stock plans became fully vested during the one month period ended January 28, 2011, were canceled and converted into the right to receive (i) upon the effective time of the Merger, an amount in cash equal to the per share closing payment; and (ii) on each escrow release date, an amount in cash equal to the per share escrow payment, in each case, less any applicable withholding taxes. Similarly, during the same period, the Companys predecessor stock options granted in accordance with the Companys stock option plan became fully vested and were canceled and converted into the right to receive, in full satisfaction of the rights of such holder with respect thereto, (i) upon the effective time of the Merger, an amount in cash equal to the number of shares of Company common stock subject to such stock option multiplied by the excess of the per share closing payment over the exercise price for such stock option, which was in all cases $6.00 per share; and (ii) on each date on which amounts are released from the escrow fund to the Companys stockholders, an amount in cash equal to the number of shares of Company common stock subject to such stock option multiplied by the per share escrow payment, in each case, less any applicable withholding taxes.
In accordance with the guidance in ASC 718, the Company recognized $12.7 million of expense during the one month period ended January 28, 2011 associated with the accelerated vesting and cancelation of the share-based awards associated with these plans.
Other Special Charges
Colombia Flood
In December 2010, a severe rainy season impacted many parts of Colombia and caused the Company to temporarily cease manufacturing at its Cali, Colombia facility due to a breach of a levy and flooding at the industrial park where manufacturing facility is located. The Company established temporary offices away from the flooded area and worked with customers to meet their critical needs through the use of our global manufacturing base. The facility re-established manufacturing operations on April 4, 2011 and operations reached full run rates in third quarter 2011.
The Company recognized net expenses in Special Charges, net of $0.1 million and $1.7 million associated with the restoration of the Colombia manufacturing facility during the two months ended April 2, 2011 and the one month period ended January 28, 2011, respectively.
The fiscal year 2011 amounts were net of insurance proceeds (see Note 19 Business Interruption and Insurance Recovery for further discussion of the related insurance recovery). Further, during the two months ended April 2, 2011, the Company capitalized $4.9 million of costs that were incurred to bring the manufacturing equipment to a functional state.
19
Other Charges
Other charges consist of expenses related to the Companys pursuit of other business transaction opportunities.
The Company reviews its business operations on an ongoing basis in the light of current and anticipated market conditions and other factors and, from time to time, may undertake restructuring efforts and/or engage in acquisitions or dispositions of assets or businesses in order to optimize the Companys overall business, performance or competitive position, some of which may be significant. To the extent any such decisions are made, the Company would likely incur costs, expenses and restructuring charges associated with such transactions, which could be material.
Note 4. Acquisitions
Blackstone Acquisition
On January 28, 2011, the closing date of the Acquisition described in Note 1 Description of Business and Basis of Presentation, the following events occurred:
|
Each share of Predecessor Polymers common and preferred stock outstanding immediately prior to the Acquisition was cancelled and converted into the right to receive up to $18.23 in cash for each share, without interest. A portion of the purchase price, approximately $2.91 per share, was deposited in an escrow fund to cover liabilities, costs and expenses related to the application of the personal holding company (PHC) rules of the Internal Revenue Code of 1986, as amended (the Code) (the PHC Matter); |
|
Each outstanding restricted share or restricted share unit convertible into Predecessor Polymer common stock outstanding immediately prior to the Acquisition vested (if unvested) and was cancelled in exchange for the right to receive cash for the excess of up to $18.23 in cash for each share, without interest. As discussed previously, approximately $2.91 per share was deposited in an escrow fund for the PHC Matter; |
|
Each outstanding option to acquire Predecessor Polymer common stock outstanding immediately prior to the Acquisition vested (if unvested) and was cancelled in exchange for the right to receive cash for the excess of up to $18.23 in cash for each share, without interest, over the $6.00 per share exercise price of the option. As discussed previously, approximately $2.91 per share was deposited in an escrow fund for the PHC Matter; |
|
Successor Polymer received $259.9 million in equity contributions and became a wholly-owned subsidiary of Holdings. See Note 16 Shareholders Equity for further information; |
|
Successor Polymer issued $560.0 million aggregate principal amount of 7.75% senior secured notes due 2019 (the Senior Secured Notes). The Senior Secured Notes are fully, unconditionally and jointly and severally guaranteed on a senior secured basis by each of Polymers wholly-owned domestic subsidiaries. See Note 9 Debt and Note 22 Financial Guarantees and Condensed Consolidating Financial Statements for further information; |
|
Successor Polymer entered into a senior secured asset-based revolving credit facility (the ABL Facility) to provide for borrowings not to exceed $50.0 million, subject to borrowing base availability, with a maturity of four years. See Note 9 Debt for further information; and |
|
Successor Polymer repaid approximately $333.9 million of the Companys pre-Acquisition indebtedness. See Note 9 Debt for further information. |
On October 28, 2011, Polymer Group and the Stockholder Representative (as defined in the Merger Agreement) directed the release of $20.2 million from the escrow fund relating to the expiration of the statute of limitations for the 2004 tax year in accordance with the terms of the Merger Agreement, resulting in a remaining
20
escrow amount of $44.3 million as of that date. On November 23, 2011, the Internal Revenue Service (IRS) issued a favorable ruling to the Company determining that the Company was not a Personal Holding Company for the years in question. On December 1, 2011, based on the issuance of the favorable ruling by the IRS, the respective parties agreed to allow the release of the remaining amount in the escrow fund, net of certain expenses
The Acquisition resulted in a 100% change in ownership of Polymer and is being accounted for in accordance with ASC 805, Business Combinations (ASC 805). Accordingly, the assets acquired and liabilities assumed, excluding deferred income taxes, were recorded using their fair value as of January 28, 2011. The purchase price paid and related costs and transaction fees incurred by Blackstone have been accounted for in Polymers consolidated financial statements.
The allocation of purchase price to the assets and liabilities as of January 28, 2011 was determined by management with the assistance of outside valuation experts in the fourth quarter of 2011. Outside experts primarily assisted the Company in determining the fair value of its inventories, property, plant and equipment and intangible assets. The Company had used preliminary estimates of the fair value of assets acquired and liabilities assumed during the first three quarters of fiscal 2011. Pursuant to the guidance of ASC 805-10-25-13, the Company determined, during the completion of its fiscal year 2011 financial statements and footnotes, that retroactive adjustments to the Companys previously reported quarterly unaudited 2011 financial results was appropriate to give effect to the finalization of the valuation work and thus the first quarter 2011 financial results included herein reflect those retroactive adjustments.
21
The following table summarizes the acquisition costs, including professional fees and other related costs, and the assets acquired and liabilities assumed, based on their fair values (in thousands):
At January 28, 2011: |
(In thousands) | |||||||
Purchase price of outstanding equity |
$ | 403,496 | ||||||
|
|
|||||||
Acquisition related costs: |
||||||||
Included in selling, general and administrative expenses: |
||||||||
January 1, 2012 through March 31, 2012 |
$ | 361 | ||||||
January 29, 2011 through December 31, 2011 |
27,919 | |||||||
January 2, 2011 through January 28, 2011 |
6,137 | |||||||
January 3, 2010 through January 1, 2011 |
6,388 | 40,805 | ||||||
|
|
|||||||
Deferred financing costs |
19,252 | |||||||
|
|
|||||||
Total acquisition related costs |
$ | 60,057 | ||||||
|
|
|||||||
Allocation of purchase price: |
||||||||
Cash |
$ | 70,771 | ||||||
Accounts receivable |
130,359 | |||||||
Inventory |
122,006 | |||||||
Net assets of discontinued business operation |
17,284 | |||||||
Other current assets, including restricted cash of $31.1 million |
82,787 | |||||||
Property, plant and equipment |
468,449 | |||||||
Intangible assets: |
||||||||
Technology |
$ | 31,900 | ||||||
Trade names |
23,500 | |||||||
Customer relationships |
16,500 | |||||||
Patents and other intangibles |
92 | 71,992 | ||||||
|
|
|||||||
Goodwill |
86,376 | |||||||
Tax indemnification asset |
16,221 | |||||||
Other noncurrent assets |
30,264 | |||||||
|
|
|||||||
Total assets acquired |
$ | 1,096,509 | ||||||
|
|
|||||||
Total current liabilities, excluding current portion of debt and deferred tax liability |
$ | 230,480 | ||||||
Current portion of long-term debt |
3,586 | |||||||
Long-term debt |
359,010 | |||||||
Deferred tax liability |
36,792 | |||||||
Other long-term liabilities |
55,898 | |||||||
Noncontrolling interest in PGI net assets |
7,247 | |||||||
|
|
|||||||
Total liabilities assumed |
$ | 693,013 | ||||||
|
|
|||||||
Net assets acquired |
$ | 403,496 | ||||||
|
|
The goodwill of $86.4 million arising from the Acquisition represents the excess of the purchase price over specifically identified tangible and intangible assets. Stated differently, the goodwill of $86.4 million represents the synergistic value of the Companys tangible and intangible assets that Merger Sub paid over the historic net asset value of the Company.
22
The following table reflects our allocation of the $86.4 million of goodwill and acquired intangible assets of $72.0 million by our reportable segments (in thousands):
Goodwill | Technology |
Trade names
and Trademarks |
Customer
Relationships |
Patents
and Other Intangibles |
Total | |||||||||||||||||||
Nonwovens |
||||||||||||||||||||||||
US Nonwovens |
$ | 21,166 | $ | 7,817 | $ | 5,758 | $ | 4,044 | $ | | $ | 38,785 | ||||||||||||
Europe Nonwovens |
| | | | 92 | 92 | ||||||||||||||||||
Latin America Nonwovens |
25,262 | 9,329 | 6,873 | 4,826 | | 46,290 | ||||||||||||||||||
Asia Nonwovens |
39,948 | 14,754 | 10,869 | 7,630 | | 73,201 | ||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||
Total Nonwovens |
86,376 | 31,900 | 23,500 | 16,500 | 92 | 158,368 | ||||||||||||||||||
Oriented Polymers |
| | | | | | ||||||||||||||||||
Corporate |
| | | | | | ||||||||||||||||||
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|
|
|
|
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|
|
|
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|||||||||||||
$ | 86,376 | $ | 31,900 | $ | 23,500 | $ | 16,500 | $ | 92 | $ | 158,368 | |||||||||||||
|
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|
|
|
|
|
|
|
|
|
|
As this was a stock acquisition, there is no tax basis in the amounts recorded through purchase accounting as intangible assets (including goodwill); and therefore, there is no tax benefit associated with these assets. The Company recognized a tax indemnification asset of $16.2 million in the opening balance sheet to reflect an offsetting asset for the recorded $16.2 million PHC liability. The $16.2 million asset is supported by the $64.5 million amount of the purchase price that was distributed by the acquirer to the escrow agent associated with the PHC Matter.
Transaction-related expenditures for legal and professional services of $0.4 million, $24.2 million and $6.1 million were reported in Special charges, net in the Consolidated Statements of Operations during the three months ended March 31, 2012, the two months ended April 2, 2011 and the one month ended January 28, 2011, respectively.
China-Noncontrolling Interest Acquisition of Nanhai
On May 26, 2010, the Company signed an equity transfer agreement (the Agreement) to purchase the 20% noncontrolling interest in Nanhai, subject to Chinese government regulatory approval. Pursuant to the Agreement, the Company deposited $1.5 million into an escrow account with a bank to serve as a performance guarantee. On March 9, 2011, the Company received regulatory approval of the transaction and subsequently completed the noncontrolling interest acquisition for a purchase price of $7.2 million.
In accordance with ASC 810 Consolidation (ASC 810), the Company accounted for this transaction as an equity transaction, as the Company had been the 80% controlling interest shareholder since the second quarter of 1999. Thus, no gain or loss was recognized on the transaction.
Spain
On December 2, 2009, the Company completed the initial phase of an acquisition from Grupo Corinpa, S.L. (Grupo Corinpa) of certain assets and the operations of the nonwovens businesses of Tesalca-99, S.A. and Texnovo, S.A. (together with Tesalca-99, S.A., Tesalca-Texnovo or the Sellers), which were headquartered in Barcelona, Spain (the Spanish Transaction). The acquisition was completed by the Company through PGI Spain, which operates as a wholly owned subsidiary of the Company.
The acquired assets included the net operating working capital as of November 30, 2009 (defined as current assets less current liabilities excluding financial liabilities associated with the operations) valued at $10.9 million, the customer lists and the book of business. Concurrent with the Spanish Transaction, the Company entered into
23
a seven year lease (beginning December 2, 2009 and ending December 31, 2016) with Tesalca-Texnovo that provided that PGI Spain was entitled to the full and exclusive use of the Sellers land, building and equipment during the term of the lease (the Building and Equipment Lease). PGI Spain was obligated to make total lease payments of approximately 29.0 million to Tesalca- Texnovo during the term of the Building and Equipment Lease. The first lease payment of approximately 1.25 million was made on March 31, 2010 and further quarterly payments of approximately 1.25 million were due for the first three years of the lease. Further, the quarterly lease payments for the remaining four years was to be approximately 0.9 million per quarter. Pursuant to ASC 840, Leases (ASC 840), the Building and Equipment Lease agreement has been accounted for as an operating lease. Furthermore, pursuant to ASC 840-20-25-2, PGI Spain began to recognize rent expense on a straight-line basis over the seven year lease term in Cost of goods sold in its Consolidated Statements of Operations.
Further, as part of the Spanish Transaction, PGI Spain granted the Sellers a put option over the assets underlying the Building and Equipment Lease (the Phase II Assets) until December 31, 2012 (the Put Option). The Sellers right to exercise the Put Option was dependent upon a future financial performance target of PGI Spain. Furthermore, the Sellers granted PGI Spain a call option over the assets underlying the Phase II Assets, which was due to expire on December 31, 2012 (the Call Option).
Consideration for the acquired assets consisted of approximately 1.049 million shares of the Companys predecessor common stock (Issued Securities), which represented approximately 5.0% of the outstanding share capital of the Company on December 2, 2009, taking into account the Issued Securities. The Issued Securities were subject to certain restrictions, including that the Issued Securities were not registered pursuant to the Securities Act of 1933. On December 2, 2009, the fair value of the Issued Securities approximated $14.5 million.
The Company had recorded intangible assets of 0.6 million and 1.8 million associated with customer relationships and goodwill, respectively, in the purchase price allocation. The Spain goodwill and customer relationships intangible assets were eliminated in the purchase accounting for the aforementioned Acquisition.
On January 28, 2011, immediately prior to the aforementioned Acquisition, the Company exercised the Call Option and thus acquired the Phase II Assets, resulting in the termination of the Building and Equipment Lease (the Spain Phase II Asset Purchase). Consideration for the Spain Phase II Asset Purchase aggregated $41.2 million (30.6 million). See Note 18 Supplemental Cash Flow Information for further discussion regarding the Spain Phase II Asset Purchase.
Note 5. Discontinued Operations
Effective April 28, 2011, the Board of Directors committed to managements plan to dispose of the assets of Difco Performance Fabrics, Inc. (Difco). On April 29, 2011, we entered into an agreement to sell certain assets and the working capital of Difco (the April 2011 Asset Sale), and the sale was completed on May 10, 2011. The April 2011 Asset Sale agreement provided that Difco would continue to produce goods during a three month manufacturing transition services arrangement that expired in the third quarter of 2011. Upon completion of the April 2011 Asset Sale, Difco retained certain of its property, plant and equipment that was eventually sold in the third quarter of 2011 (the September 2011 Asset Sale).
At that time, pursuant to ASC 360, the Company determined that the assets of Difco represented assets held for sale, since the cash flows of Difco have been eliminated from our ongoing operations and the Company has no continuing involvement in the operations of the business after the disposal transaction and wind-down period.
24
As a result, this business has been accounted for as a discontinued operation in accordance with the authoritative guidance for the periods presented in this report. The following amounts, which relate to the Companys Oriented Polymers segment, have been segregated from continuing operations and included in (Loss) income from discontinued operations, net of tax in the Consolidated Statements of Operations (in thousands):
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One
Month
Ended January 28, 2011 |
||||||||||||
Net sales |
$ | | $ | 8,607 | $ | 4,060 | ||||||||
|
|
|
|
|
|
|||||||||
Pre-tax (loss) income |
| (477 | ) | 320 | ||||||||||
Income tax expense |
| 14 | 138 | |||||||||||
|
|
|
|
|
|
|||||||||
Net (loss) income |
$ | | $ | (491 | ) | $ | 182 | |||||||
|
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|
|
|
The tax expense for Difco was $0.01 million and $0.1 million for the two months ended April 2, 2011 and the one month ended January 28, 2011, respectively. The actual tax expense differs from such expense determined at the U.S. statutory rate primarily due to intercompany profits, currency differences, losses with no expectation of future benefits and unrecognized tax benefits (UTB). The differences of the tax expense between respective periods are primarily due to differences in the pre-tax book profits.
The Company received $10.9 million of cash proceeds on the sale of Difco consisting of $9.2 million related to working capital assets from the April 2011 Asset Sale and $1.7 million for the sale of the land, building and remaining equipment from the September 2011 Asset Sale.
Note 6. Inventories, net
Inventories consist of the following (in thousands):
March 31,
2012 |
December 31,
2011 |
|||||||
Finished goods |
$ | 47,009 | $ | 54,089 | ||||
Work in process |
11,981 | 9,574 | ||||||
Raw materials and supplies |
40,220 | 40,248 | ||||||
|
|
|
|
|||||
$ | 99,210 | $ | 103,911 | |||||
|
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|
|
Inventories are net of reserves, primarily for obsolete and slow-moving inventories, of approximately $2.7 million and $2.5 million at March 31, 2012 and December 31, 2011, respectively. Management believes that the reserves are adequate to provide for losses in the normal course of business.
25
Note 7. Goodwill, Intangibles and Loan Acquisition Costs
The changes in the carrying amount of goodwill, by reportable segment, are as follows (in thousands):
December 31,
2011 |
Acquisitions | Impairment |
Foreign
currency and other |
March 31,
2012 |
||||||||||||||||
US Nonwovens |
||||||||||||||||||||
Gross Goodwill |
$ | 21,166 | $ | | $ | | $ | | $ | 21,166 | ||||||||||
Accumulated impairment |
(448 | ) | | | | (448 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Goodwill |
20,718 | | | | 20,718 | |||||||||||||||
|
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|
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|
|||||||||||
Europe Nonwovens |
||||||||||||||||||||
Gross Goodwill |
| | | | | |||||||||||||||
Accumulated impairment |
| | | | | |||||||||||||||
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Goodwill |
| | | | | |||||||||||||||
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|||||||||||
Asia Nonwovens |
||||||||||||||||||||
Gross Goodwill |
41,765 | | | 36 | 41,801 | |||||||||||||||
Accumulated impairment |
(7,199 | ) | | | | (7,199 | ) | |||||||||||||
|
|
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|
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|
|
|
|||||||||||
Goodwill |
34,566 | | | 36 | 34,602 | |||||||||||||||
|
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Latin America Nonwovens |
||||||||||||||||||||
Gross Goodwill |
25,262 | | | | 25,262 | |||||||||||||||
Accumulated impairment |
| | | | | |||||||||||||||
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Goodwill |
25,262 | | | | 25,262 | |||||||||||||||
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Oriented Polymers |
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Gross Goodwill |
| | | | | |||||||||||||||
Accumulated impairment |
| | | | | |||||||||||||||
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Goodwill |
| | | | | |||||||||||||||
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Total |
||||||||||||||||||||
Gross Goodwill |
88,193 | | | 36 | 88,229 | |||||||||||||||
Accumulated impairment |
(7,647 | ) | | | | (7,647 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Goodwill |
$ | 80,546 | $ | | $ | | $ | 36 | $ | 80,582 | ||||||||||
|
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|
|
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|
|
|
|
|
Intangible assets consist of the following (in thousands):
March 31, 2012 | December 31, 2011 | |||||||||||||||||||||||
Gross
cost |
Accumulated
Amortization |
Net total |
Gross
cost |
Accumulated
Amortization |
Net total | |||||||||||||||||||
Intangible assets with finite lives: |
||||||||||||||||||||||||
Technology |
$ | 31,900 | $ | (3,763 | ) | $ | 28,137 | $ | 31,900 | $ | (2,945 | ) | $ | 28,955 | ||||||||||
Customer relationships |
16,862 | (3,079 | ) | 13,783 | 16,855 | (2,459 | ) | 14,396 | ||||||||||||||||
Loan acquisition costs |
19,252 | (3,216 | ) | 16,036 | 19,252 | (2,530 | ) | 16,722 | ||||||||||||||||
Other intangibles, principally patents |
233 | (22 | ) | 211 | 192 | (14 | ) | 178 | ||||||||||||||||
|
|
|
|
|
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|
|
|
|
|
|||||||||||||
68,247 | (10,080 | ) | 58,167 | 68,199 | (7,948 | ) | 60,251 | |||||||||||||||||
Trade names & trademarks with indefinite lives |
23,500 | | 23,500 | 23,500 | | 23,500 | ||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||
Total intangible assets, net |
$ | 91,747 | $ | (10,080 | ) | $ | 81,667 | $ | 91,699 | $ | (7,948 | ) | $ | 83,751 | ||||||||||
|
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26
Goodwill and trade names and trademarks represent the Companys indefinite-lived intangible assets. In accordance with ASC 350, Intangibles Goodwill and Other (ASC 350), the Company tests its indefinite-lived intangible assets for impairment on at least annual basis, in the fourth fiscal quarter. The Company performs its annual impairment testing during the fourth quarter of each fiscal year to be alignment with its annual business planning and budgeting process. As a result, the impairment testing will reflect the result of input from business and other operating personnel in the development of the budget. Indefinite-lived intangible assets are also tested for impairment whenever events or changes in circumstances indicate that the assets may be impaired. Each quarter, the Company assesses whether events or changes in circumstances indicate a potential impairment of these assets considering many factors, including significant changes in cash flow or projected cash flow, the condition of assets, and the manner in which assets are used. Indefinite-lived intangible assets are tested by comparing the carrying value and fair value of each indefinite-lived intangible asset, at the reporting unit level, to determine the amount, if any, of impairment. An impairment loss generally is recognized when the carrying amount of the reporting units net assets exceeds the estimated fair value of the reporting unit. The Company has utilized the services of an outside valuation expert to determine the fair value of the Companys reporting units.
The Company completed its last annual impairment testing of goodwill in fourth quarter 2011, and as a result of that analysis, the Company concluded that it had an impairment of goodwill of approximately $7.6 million, which was attributed to four of our twelve reporting units. As of March 31, 2012, based on the Companys current operating performance as well as future expectations for the business, the Company does not anticipate any material write-downs of its indefinite-lived intangible assets. However, conditions could deteriorate, which could impact the Companys future cash flow estimates, and there exists the potential for further consolidation and restructuring, either of which could result in an impairment charge that could have a material effect on our consolidated financial statements.
Goodwill
Goodwill has been calculated at the respective acquisition dates, measured as the excess of the consideration transferred over the net of the acquisition date amounts of the identifiable assets acquired and liabilities assumed, all measured with ASC 805. As discussed in Note 4 Acquisitions, in conjunction with the Blackstone Acquisition, the Company recognized goodwill of $86.4 million on January 28, 2011.
Trade names & trademarks
The Company maintains trade names and trademarks for the purpose of conducting its business. The Company has recognized an intangible asset attributable to the trade names and trademarks.
Technology
The Company has developed proprietary manufacturing know-how. The Company has recognized an intangible asset attributable to the technology manufacturing know-how. The Company has determined that the technology intangible asset has an economic useful life of 10 years and will be amortized over a 10-year period.
Customer relationships
The Company sells primarily to regional and global manufacturers and distributors, who then sell our products to end consumers. As discussed in Note 4 Acquisitions, in conjunction with the Blackstone Acquisition, the Company recognized an intangible asset attributable to the customer relationships. The Company has determined that the customer relationships intangible asset has an economic useful life of 10 years and will be amortized over a 10-year period.
Loan acquisition costs
The Company incurred $19.3 million of deferred financing costs associated with the aforementioned Senior Secured Notes and ABL Facility. Of the $19.3 million, $16.6 million was attributable to the Senior Secured Notes and the remaining $2.7 million was attributable to the ABL Facility. The Company will amortize the deferred financing costs attributable to the Senior Secured Notes and ABL Facility over an eight and four year period, respectively.
27
Components of amortization expense are shown in the table below (in thousands):
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Amortization of: |
||||||||||||||
Intangibles with finite lives, included in Selling, general and administrative expenses : |
||||||||||||||
Technology |
$ | 818 | $ | 553 | $ | | ||||||||
Customer relationships |
621 | 453 | 13 | |||||||||||
Other intangibles, principally patents |
8 | | 42 | |||||||||||
Other intangibles, included in Special charges, net |
| 23 | 11 | |||||||||||
Loan acquisition costs, included in Interest expense, net |
685 | 475 | 51 | |||||||||||
|
|
|
|
|
|
|||||||||
Total amortization expense |
$ | 2,132 | $ | 1,504 | $ | 117 | ||||||||
|
|
|
|
|
|
Aggregate amortization expense for each of the next five fiscal years, including fiscal year 2012, is expected to be as follows: 2012, $8.6 million; 2013, $8.6 million; 2014, $7.2 million; 2015, $6.6 million; 2016, $6.6 million; and thereafter, $10.5 million.
Note 8. Accounts Payable and Accrued Liabilities
Accounts payable and accrued liabilities consist of the following (in thousands):
March 31,
2012 |
December 31,
2011 |
|||||||
Accounts payable to vendors |
$ | 125,486 | $ | 116,723 | ||||
Accrued salaries, wages, incentive compensation and other fringe benefits |
24,315 | 22,705 | ||||||
Accrued interest |
7,603 | 18,630 | ||||||
Other accrued expenses |
26,757 | 32,458 | ||||||
|
|
|
|
|||||
$ | 184,161 | $ | 190,516 | |||||
|
|
|
|
Note 9. Debt
Long-term debt consists of the following (in thousands):
March 31,
2012 |
December 31,
2011 |
|||||||
7.75% Senior Secured Notes due 2019; denominated in U.S. dollars with interest due semi-annually each February 1st and August 1st |
$ | 560,000 | $ | 560,000 | ||||
Argentine Facility interest at 3.39% and 3.46% as of March 31, 2012 and December 31, 2011, respectively; denominated in U.S. dollars with any remaining unpaid balance due May 2016 |
14,183 | 15,013 | ||||||
Suzhou Credit Facility weighted average interest of 5.47% and 5.58% as of March 31, 2012 and December 31, 2011, respectively; denominated in U.S. dollars with any remaining unpaid balance due November 2013 |
20,000 | 20,000 | ||||||
Other, principally capital leases |
385 | 432 | ||||||
|
|
|
|
|||||
594,568 | 595,445 | |||||||
Less: Current maturities |
(7,549 | ) | (7,592 | ) | ||||
|
|
|
|
|||||
$ | 587,019 | $ | 587,853 | |||||
|
|
|
|
28
As of March 31, 2012, the Company was in compliance with the respective covenants of its outstanding indebtedness.
Senior Secured Notes
As disclosed in Note 4 Acquisitions, concurrent with the Acquisition, Polymer issued $560.0 million of 7.75% senior secured notes due 2019. The Senior Secured Notes are fully, unconditionally and jointly and severally guaranteed on a senior secured basis by each of Polymers wholly-owned domestic subsidiaries (see Note 22 Financial Guarantees and Condensed Consolidating Financial Statements for further information).
Furthermore, the indenture governing the Senior Secured Notes (the Indenture), among other restrictions, limits the Companys ability and the ability of the Companys restricted subsidiaries to: (i) incur or guarantee additional debt or issue disqualified stock or preferred stock; (ii) pay dividends and make other distributions on, or redeem or repurchase, capital stock; (iii) make certain investments; (iv) repurchase stock; (v); incur certain liens; (vi) enter into transactions with affiliates; (vii) merge or consolidate; (viii) enter into agreements that restrict the ability of subsidiaries to make dividends or other payments to Polymer; (ix) designate restricted subsidiaries as unrestricted subsidiaries; and (x) transfer or sell assets.
Subject to certain exceptions, the Indenture permits the Company and its restricted subsidiaries to incur additional indebtedness, including senior indebtedness and secured indebtedness. The Indenture also does not limit the amount of additional indebtedness that Parent or Holdings may incur.
Under the Indenture governing our Senior Secured Notes and under the credit agreement governing our ABL Facility (discussed below), our ability to engage in activities such as incurring additional indebtedness, making investments, refinancing certain indebtedness, paying dividends and entering into certain merger transactions is governed, in part, by our ability to satisfy tests based on Adjusted EBITDA.
The Company defines Adjusted EBITDA as net income (loss) before interest expense (net of interest income), income and franchise taxes and depreciation and amortization, further adjusted to exclude certain unusual, non-cash, non-recurring and other items permitted in calculating covenant compliance under the Indenture and the credit agreement governing our ABL Facility.
ABL Facility
As disclosed in Note 4 Acquisitions, concurrent with the Acquisition, Polymer entered into a senior secured asset-based revolving credit facility to provide for borrowings not to exceed $50.0 million, subject to borrowing base availability, with a maturity of four years. The ABL Facility provides borrowing capacity available for letters of credit and for borrowings on same-day notice, referred to as swing line loans. The ABL Facility is comprised of (i) a revolving tranche of up to $42.5 million (the Tranche 1 Sub-Facility) and (ii) a first-in, last out revolving tranche of up to $7.5 million (the Tranche 2 Sub-Facility).
Based on current borrowing base availability, the borrowings under the ABL Facility will bear interest at a rate per annum equal to, at our option, either (A) Adjusted London Interbank Offered Rate (LIBOR) (adjusted for statutory reserve requirements) plus (i) 3.50% in the case of the Tranche 1 Sub-Facility or (ii) 5.50% in the case of the Tranche 2 Sub-Facility; or (B) the higher of (a) the administrative agents Prime Rate and (b) the federal funds effective rate plus 0.5% plus (x) 2.50% in the case of the Tranche 1 Sub-Facility or (y) 4.50% in the case of the Tranche 2 Sub-Facility.
The ABL Facility contains certain customary representations and warranties, affirmative covenants and events of default, including among other things payment defaults, breach of representations and warranties, covenant defaults, cross-defaults and cross acceleration to certain indebtedness, bankruptcy and insolvency defaults, certain events under ERISA, certain monetary judgment defaults, invalidity of guarantees or security
29
interests, and change of control. If such an event of default occurs, the lenders under the ABL Facility would be entitled to take various actions, including the acceleration of amounts due under the ABL Facility and all actions permitted to be taken by a secured creditor.
As of March 31, 2012, the Company had no borrowings under the ABL Facility. Further, as of March 31, 2012, the borrowing base availability was $34.6 million and since the Company had outstanding letters of credit of $10.9 million, the resulting net availability under the ABL Facility was $23.7 million. The aforementioned letters of credit were primarily provided to certain administrative service providers and financial institutions. None of these letters of credit had been drawn on as of March 31, 2012.
Short-term Borrowings
In the first quarter of 2012, the Company entered into a short-term credit facility to finance insurance premium payments. The outstanding indebtedness under this short-term borrowing facility was $1.4 million as of March 31, 2012. This facility has an interest rate of 2.63% and matures at various dates through October 1, 2012. Borrowings under this facility are included in Short-term borrowings in the Consolidated Balance Sheets.
Subsidiary Indebtedness
Argentina Indebtedness
Short-term borrowings
The Companys subsidiary in Argentina entered into short-term credit facilities to finance working capital requirements. The outstanding indebtedness under these short-term borrowing facilities was $3.0 million and $5.0 million as of March 31, 2012 and December 31, 2011, respectively. These facilities mature at various dates through December 2012. As of March 31, 2012 and December 31, 2011, the weighted average interest rate on these borrowings was 3.87% and 3.00%, respectively. Borrowings under these facilities are included in Short-term borrowings in the Consolidated Balance Sheets.
Long-term borrowings
In January 2007, the Companys subsidiary in Argentina entered into an arrangement (the Argentina Credit Facility) with a banking institution in Argentina to finance the installation of a new spunmelt line at its facility near Buenos Aires, Argentina. The maximum borrowings available under the Argentina Credit Facility, excluding any interest added to principal, were 33.5 million Argentine pesos with respect to an Argentine peso-denominated loan and $26.5 million with respect to a U.S. dollar-denominated loan and are secured by pledges covering (i) the subsidiarys existing equipment lines; (ii) the outstanding stock of the subsidiary; and (iii) the new machinery and equipment being purchased, as well as a trust assignment agreement related to a portion of receivables due from certain major customers of the subsidiary.
As of March 31, 2012 and December 31, 2011, the face amount of the outstanding indebtedness was approximately $14.7 million and $15.5 million, respectively, consisting of the U.S. dollar-denominated loan. Concurrent with the Acquisition, the Company repaid and terminated the Argentine peso-denominated loans.
As a part of the Acquisition purchase accounting process, the Company adjusted the recorded book value of the outstanding Argentina Credit Facility indebtedness that existed as of January 28, 2011 to its fair market value as of that date. As a result, the Company recorded a purchase accounting adjustment that created a contra-liability of $0.63 million and similarly reduced goodwill as of the opening balance sheet date. The Company is amortizing the contra-liability over the remaining term of the loan and including the amortization expense in Interest expense, net in the Consolidated Statements of Operations. The unamortized contra-liability of $0.5 million is included in Long-term debt in the March 31, 2012 Consolidated Balance Sheet. Accordingly, as of March 31, 2012, $14.2 million is the carrying amount of the Argentina Credit Facility.
30
The interest rate applicable to borrowings under these term loans is based on LIBOR plus 290 basis points for the U.S. dollar-denominated loan and Buenos Aires Interbanking Offered Rate plus 475 basis points for the Argentine peso-denominated loan. Principal and interest payments began in July 2008 with the loans maturing as follows: annual amounts of approximately $3.5 million beginning in 2011 and continuing through 2015, and the remaining $1.7 million in 2016.
Suzhou Credit Facility
In the third quarter of 2010, the Companys subsidiary in Suzhou, China entered into a three-year U.S. dollar denominated construction loan arrangement (the Suzhou Credit Facility) with a banking institution in China to finance a portion of the installation of the new spunmelt line at its manufacturing facility in Suzhou, China. The maximum borrowings available under the Suzhou Credit Facility, excluding any interest added to principal, amounts to $20.0 million. As of March 31, 2012, we had borrowed $20.0 million under the Suzhou Credit Facility.
The three-year term of the agreement began with the date of the first draw down on the Suzhou Credit Facility, which occurred in fourth quarter of fiscal 2010. The Company was not required to pledge any security for the benefit of the Suzhou Credit Facility. The interest rate applicable to borrowings under the Suzhou Credit Facility is based on three-month LIBOR plus an amount to be determined at the time of funding based on the lenders internal head office lending rate (400 basis points at the time the credit agreement was executed), but in no event would the interest rate be less than one-year LIBOR plus 250 points. The Company is obligated to repay $4.0 million of the principal balance in the fourth quarter of 2012, with the remaining $16.0 million to be repaid in the fourth quarter of 2013. As of March 31, 2012 and December 31, 2011, the outstanding balance under the Suzhou Credit Facility was $20.0 million.
Other Subsidiary Indebtedness
As of March 31, 2012 and December 31, 2011, the Company also had other documentary letters of credit not associated with the ABL Facility in the amount of $7.2 million and $4.4 million, respectively, which was primarily provided to certain raw material vendors. None of these letters of credit had been drawn on as of either March 31, 2012 or December 31, 2011.
Note 10. Income Taxes
As discussed in Note 1 Description of Business and Basis of Presentation, on January 28, 2011, Polymer merged with Merger Sub, a wholly-owned subsidiary of Parent, and became a member of a new consolidated group for income tax filing purposes for the U.S. federal tax return. As a result of this change in control, the Company will need to evaluate its domestic net operating losses under the provisions of Code Section 382 (Section 382), Limitation on Net Operating Loss Carryforwards and Certain Built-In Losses Following Ownership Change . Although Section 382 limits a companys ability to use net operating losses on an annual basis, management believes the Section 382 limitation will not have a significant impact on the aggregate availability of U.S. federal net operating losses, and will have no material impact on the financial position of the Company.
During the three month period ended March 31, 2012, the Company recognized an income tax expense of $4.5 million on consolidated pre-tax book income from continuing operations of $4.2 million. During the two month period ended April 2, 2011, the Company recognized an income tax expense of $0.1 million on consolidated pre-tax book losses from continuing operations of $35.5 million. During the one month period ended January 28, 2011, the Company recognized an income tax expense of $0.5 million, on consolidated pre-tax book losses from continuing operations of $17.8 million. The Companys income tax expense in any period is different than such expense determined at the U.S. statutory rate primarily due to losses in certain jurisdictions for which no income tax benefits are anticipated, foreign withholding taxes for which tax credits are not anticipated, changes in the amounts recorded
31
for tax uncertainties in accordance with ASC 740, Income Taxes, and foreign taxes calculated at statutory rates different than the U.S. federal statutory rate.
The total unrecognized tax benefit (UTB) of $27.2 million as of March 31, 2012, which includes $13.9 million of interest and penalties, represents the amount of UTBs that, if recognized, would impact the effective income tax rate in future periods. Included in the balance of UTBs as of March 31, 2012 was $3.8 million related to tax positions for which it is reasonably possible that the total amount could significantly change during the next twelve months. This amount represents a decrease in UTBs comprised of items related to the lapse of statutes of limitations.
For the three month period ended March 31, 2012, the Companys liability for UTBs increased by $1.2 million, including interest and penalties of $0.9 million. For the two month period ended April 2, 2011, the Companys UTBs increased by $0.9 million, including interest and penalties of $0.5 million. For the one month period ended January 28, 2011, the Companys UTBs increased by $1.5 million, including interest and penalties of $1.1 million. The Company continues to recognize interest and/or penalties related to income taxes as a component of income tax expense.
Managements judgment is required in determining and evaluating tax positions. Although management believes its tax positions and related provisions reflected in the consolidated financial statements are fully supportable, it recognizes that these tax positions may be challenged by various tax authorities. These tax positions are continuously reviewed and are adjusted as additional information becomes available that may change managements judgment. Changes in the status of on-going tax examinations, interpretations of tax law, case law, statutes of limitations expiration and IRS rulings may all be considered in the continuous analysis.
The major jurisdictions where the Company, or its subsidiaries, files income tax returns include the U.S., Argentina, Canada, China, Colombia, France, Germany, Mexico, The Netherlands, and Spain. The U.S. federal income tax returns have been examined through fiscal 2004 and the foreign jurisdictions generally remain open and subject to examination by the relevant tax authorities for the tax years 2003 through 2011. Although the current tax audits related to open tax years have not been finalized, management believes that the ultimate outcomes will not have a material adverse effect on the Companys financial position, results of operations or cash flows.
Note 11. Pension and Postretirement Benefit Plans
PGI and its subsidiaries sponsor multiple defined benefit plans and other postretirement benefits that cover certain employees. Benefits are primarily based on years of service and the employees compensation. It is the Companys policy to fund such plans in accordance with applicable laws and regulations.
Components of net periodic benefit costs for the specified periods are as follows (in thousands):
Successor | Predecessor | |||||||||||||
Pension Benefits |
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
|||||||||||
Components of net periodic benefit cost: |
||||||||||||||
Current service costs |
$ | 510 | $ | 359 | $ | 159 | ||||||||
Interest costs on projected benefit obligation and other |
1,442 | 1,107 | 492 | |||||||||||
Return on plan assets |
(1,616 | ) | (1,212 | ) | (539 | ) | ||||||||
Amortization of transition costs and other |
(16 | ) | (19 | ) | (8 | ) | ||||||||
|
|
|
|
|
|
|||||||||
Periodic benefit cost, net |
$ | 320 | $ | 235 | $ | 104 | ||||||||
|
|
|
|
|
|
The components of net periodic benefit cost for the 2011 periods have been reclassified in order to conform to the 2012 presentation.
32
Successor | Predecessor | |||||||||||||
Postretirement Benefit Plans |
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
|||||||||||
Components of net periodic benefit cost: |
||||||||||||||
Current service costs |
$ | 18 | $ | 15 | $ | 7 | ||||||||
Interest costs on projected benefit obligation and other |
54 | 51 | 23 | |||||||||||
Amortization of transition costs and other |
6 | (55 | ) | (25 | ) | |||||||||
|
|
|
|
|
|
|||||||||
Periodic benefit cost, net |
$ | 78 | $ | 11 | $ | 5 | ||||||||
|
|
|
|
|
|
As of March 31, 2012 the Company had contributed $1.3 million to its pension and postretirement benefit plans for the 2012 benefit year. The Companys contributions include amounts required to be funded with respect to a defined benefit pension plan relating to the Companys Canadian operations. The Company presently anticipates contributing an additional $3.9 million to fund its plans in 2012, for a total of $5.2 million.
Note 12. Equity Compensation Plans
Successor Polymer Equity Compensation Plans
2011 Scorpio Holdings Corporation Stock Incentive Plan
Effective January 25, 2011, Holdings established an Incentive Stock Plan (the Holdings Plan) for key employees, directors, other service providers, and independent contractors of the Company. The Holdings Plan provides for the award of any option, stock appreciation right or other stock-based award (including restricted stock award or restricted stock unit), as determined solely by the Compensation Committee of the board of directors of Holdings. The maximum number of shares of common stock that may be issued under the Holdings Plan may not exceed 20,789 plus any shares purchased for fair market value under a share purchase program. The maximum number of shares is subject to modification upon certain events set forth in the Holdings Plan, including, but not limited to: (i) equity restructurings, (ii) mergers, reorganizations and other corporate transactions, and (iii) a change in control, etc. Holdings will issue new shares of common stock to satisfy options exercised.
Under the Holdings Plan, as of March 31, 2012, employees and directors of Polymer were granted nonqualified stock options for 16,766.15 shares of Holdings common stock. These options were granted on January 28, 2011, September 22, 2011 and December 21, 2011. Under the terms of the Holdings Plan, nonqualified stock options are to carry exercise prices no less than 100% of the fair market value of Holdings stock on the date of the grant. Since Holdings common stock is not publicly traded, the fair market value of the stock is determined by the Compensation Committee of the board of directors of Holdings in good faith giving consideration to any independent valuation analysis performed for the Company and the most recent valuation of the Company used for purposes of public reporting by Blackstone of the value of its portfolio companies. The 16,766.15 shares of stock underlying the issued options had both a grant date value and exercise value of $1,000 per share, which represented the value per share of Holdings common stock at the effective date of the Acquisition.
The 16,766.15 issued nonqualified stock options provide for time vested options (Time Options), performance vested options (Performance Options), and exit vested options (Exit Options). Of the 16,766.15 issued options, 5,655.40 have been designated as Time Options; 5,480.02 have been designated as Performance Options; and 5,630.73 have been designated as Exit Options. The nonqualified stock options expire on the tenth anniversary date of the grant.
33
With respect to awards to employees, the Time Options vesting is subject to the continuation of employment by the employee and 20% of the Time Options will vest with each of the first five anniversaries of the applicable vesting reference dates as determined by the Compensation Committee of the board of directors of Holdings. The Performance Options vesting is subject to the continuation of employment and 20% of the Performance Options will vest with each of the first five anniversaries of March 31, 2011, if certain annual financial performance targets are met, as defined within the stock option grants. The Exit Options vesting is subject to the continuation of employment by the employee through the applicable vesting date. The Exit Options shall vest on the date, if any, when Holdings shall have received cash proceeds in respect of its investment in the Companys equity securities that meets a specified financial yield, as defined within the stock option grants.
With respect to the awards to directors, the awards vest over a three-year period of time beginning on the date of their participation as a director of the Company.
The Company accounts for the Holdings Plan in accordance with ASC 718. As of March 31, 2012, with respect to the 16,766.15 options to purchase common stock of Holdings under the Holdings Plan, 11,110.75 options are subject to future vesting based on the attainment of future performance or exit targets that the Company has not yet determined to be highly probable of achievement. Accordingly, pursuant to ASC 718, 5,655.40 outstanding options to purchase common stock of Holdings have been considered granted, as of March 31, 2012, under the Holdings Plan.
A summary of option activity under the Holdings Plan is presented below:
Number of
Shares |
Exercise
Price |
|||||||
Outstanding, as of December 31, 2011 |
5,655.40 | $ | 1,000.00 | |||||
Granted |
| | ||||||
Exercised |
| | ||||||
Forfeited |
| | ||||||
Cancelled/expired |
| | ||||||
|
|
|
|
|||||
Outstanding, as of March 31, 2012 |
5,655.40 | $ | 1,000.00 | |||||
|
|
|
|
The estimated fair value of the options when granted is amortized to expense over the options vesting or required service period. With respect to the Time Options, the Company is following a straight-line vesting method for determining the Companys compensation costs. The fair value for these options were estimated, using a third-party valuation specialist, at the date of grant based on the expected life of the option and projected exercise experience, using a Black-Scholes option pricing model with the following assumptions:
January 28,
2011 Issued Options |
September 22,
2011 Issued Options |
December 21,
2011 Issued Options |
||||||||||
Risk-free interest rate |
1.92 | % | 0.79 | % | 0.91 | % | ||||||
Dividend yield |
0.00 | % | 0.00 | % | 0.00 | % | ||||||
Expected volatility factor |
49.54 | % | 49.71 | % | 50.18 | % | ||||||
Expected option life in years |
5.0 | 4.35 | 4.10 |
The risk free interest rate was determined based on an analysis of U.S. Treasury zero-coupon market yields as of the date of the option grant for issues having expiration lives similar to the expected option life. The expected volatility was based on an analysis of the historical volatility of Polymers competitors over the expected life of the Holdings options. As insufficient data exists to determine the historical life of options issued under the Holdings Plan, the expected option life was determined based on the vesting schedule of the options and their contractual life taking into consideration the expected time in which the share price of Holdings would exceed the exercise price of the option. The fair value of each option granted on January 28, 2011, September 22, 2011 and December 21, 2011 was $448.2213 per share, $406.3636 per share and $400.2852 per share, respectively, and was based on a Black-Scholes option pricing model.
34
The compensation cost related to the Holdings Plan was $0.1 million and $0.2 million for the three months ended March 31, 2012 and the two months ended April 2, 2011, respectively, and is included in Selling, general and administrative expenses in the Consolidated Statements of Operations. As of March 31, 2012, the unamortized compensation expense related to stock options was $1.9 million and is expected to be recognized over a period of 5 years from the date of grant.
Other Compensation Arrangement
In contemplation of the Merger, the Companys Chief Executive Officer entered into an employment agreement in October 2010 which became effective as of the effective time of the Merger (the January 2011 CEO Employment Agreement) and superseded the March 2010 CEO Employment Agreement (discussed below). Accordingly, the Chief Executive Officer has no further rights under the March 2010 CEO Employment Agreement.
The January 2011 CEO Employment Agreement provides that as long as the CEO is an employee in good standing on July 23, 2013, that she would be entitled to a one-time grant of shares in Holdings having a value equal to $694,000 (the Equity Award). Further, the Equity Award could be granted to the CEO at an earlier date if the condition of Involuntary Termination has been met, as defined within the January 2011 CEO Employment Agreement. The Company has determined that the Equity Award is not a modification, pursuant to the guidance in ASC 805, of the Retirement Incentive that was set forth within the March 2010 CEO Employment Agreement (discussed below). Accordingly, the Company has concluded that the Equity Award is a new award and should be accounted for as an Equity-Classified Award as defined within ASC 718.
The compensation cost related to the Equity Award was $0.07 million and $0.05 million for the three months ended March 31, 2012 and the two months ended April 2, 2011, and is included in Selling, general and administrative expenses in the Consolidated Statements of Operations. As of March 31, 2012, the unamortized compensation expense related to Equity Award was $0.33 million and is expected to be recognized through April 23, 2013.
Predecessor Polymer Equity Compensation Plans
Concurrent with the Acquisition, the Companys stock options underlying the 2003 Stock Option Plan and the restricted shares and restricted share units underlying the Restricted Stock Plans vested (if unvested) and were canceled and converted into the right to receive on January 28, 2011, (i) an amount in cash equal to the per share closing payment and (ii) on each escrow release date, an amount equal to the per share escrow payment, in each case, less any applicable withholding taxes. For the Companys stock options, the amount in cash was adjusted by the exercise price of $6.00 per share.
As a result of the Acquisition, the Company recognized compensation cost of $12.7 million for the accelerated vesting of Predecessor Polymer Equity Compensation Plans within the one month period ended January 28, 2011.
Other Compensation Arrangement
On March 31, 2010, the Company entered into a new employment agreement with its Chief Executive Officer (the March 2010 CEO Employment Agreement) that provided for a one-time award of equity and cash at the expiration date of the agreement (the Retirement Incentive). The equity award component was dependent upon an ending stock price at the measurement date, defined in the agreement, and would have ranged between 20,000 shares and 100,000 shares. The cash award would have been equal to thirty percent of the future value of the aforementioned equity award component, but would not have been less than $250,000 or greater than $1,000,000. At the time that the Company entered into the March 2010 CEO Employment Agreement, management concluded that the stock award component would be accounted for as a Equity-classified award
35
as defined within ASC 718, since the Company intended to issue PGI common shares. In addition, the Company intended for the future stock award to be issued under the 2008 LTI Stock Plan. Further, management had concluded that the cash award should be accounted for as a Liability-classified award as defined within ASC 718, since the Company intends to pay cash for this compensation component. The Company recognized an immaterial amount of compensation expense, less than $0.04 million in the one month period ended January 28, 2011 associated with the Retirement Incentive.
However, in contemplation of the Merger the Companys Chief Executive Officer entered into the aforementioned January 2011 CEO Employment Agreement which became effective as of the effective time of the Merger and superseded the March 2010 CEO Employment Agreement. Accordingly, the Chief Executive Officer has no further rights under the March 2010 CEO Employment. Accordingly, the Retirement Incentive liability was assigned a zero value in the Companys preliminary purchase accounting, since as disclosed previously the Retirement Incentive was not considered a modification, pursuant to the guidance in ASC 805.
Note 13. Other Operating (Income) Loss, Net and Foreign Currency (Gain) Loss, Net
For the three months ended March 31, 2012, Other operating (income) loss, net was income of $0.4 million associated with foreign currency gains. For the two months ended April 2, 2011, Other operating (income) loss, net was a loss of $0.2 million which included (i) a loss of $0.3 million associated with foreign currency losses and (ii) income of $0.1 associated with a customer licensing agreement related to a third-party manufacture of product. For the one month ended January 28, 2011, Other operating (income) loss, net was income of $0.6 million which included (i) income of $0.5 million associated with foreign currency gains and (ii) income of $0.1 million associated with a customer licensing agreement related to a third-party manufacture of product.
Foreign Currency (Gain) Loss, Net
For international subsidiaries which have the U.S. dollar as their functional currency, local currency transactions are remeasured into U.S. dollars, using current rates of exchange for monetary assets and liabilities. Gains and losses from the remeasurement of such monetary assets and liabilities are reported in Other operating (income) loss, net in the Consolidated Statements of Operations. Likewise, for international subsidiaries which have the local currency as their functional currency, gains and losses from the remeasurement of monetary assets and liabilities not denominated in the local currency are reported in Other operating (income) loss, net in the Consolidated Statements of Operations. Additionally, currency gains and losses have been incurred on intercompany loans between subsidiaries, and to the extent that such loans are not deemed to be permanently invested, such currency gains and losses are also reflected in Foreign currency and other (gain) loss, net in the Consolidated Statements of Operations.
The Company includes gains and losses on receivables, payables and other operating transactions as a component of operating income in Other operating (income) loss, net . Other foreign currency gains and losses, primarily related to intercompany loans and debt and other non-operating activities, are included in Foreign currency and other (gain) loss, net .
The Companys foreign currency (gain) loss, net is shown in the table below (in thousands):
36
Note 14. Derivatives and Other Financial Instruments and Hedging Activities
The Company is exposed to certain risks arising from business operations and economic factors. The Company uses derivative financial instruments to manage market risks and reduce its exposure to fluctuations in interest rates and foreign currencies. All hedging transactions are authorized and executed under clearly defined policies and procedures, which prohibit the use of financial instruments for trading purposes.
On February 8, 2010, the Company entered into a series of foreign exchange forward contracts (put options and call options) with a third-party financial institution (the 2010 FX Forward Contracts) that provided for a floor and ceiling price on payments related to the Companys new medical line under construction in Suzhou, China (the New Suzhou Medical Line). The objective of the 2010 FX Forward Contracts was to hedge the changes in fair value of a firm commitment to purchase equipment attributable to changes in foreign currency rates between the Euro and U.S. dollar through the date of acceptance of the equipment. The original notional amount of the 2010 FX Forward Contracts, which were set to expire on various dates through fiscal 2012, was 25.6 million, which would have resulted in a U.S. dollar equivalent range of $34.6 million to $36.2 million. Cash settlements under the 2010 FX Forward Contracts coincided with the payment dates on the equipment purchase contract.
In August 2010, the Company executed an amendment to the underlying equipment purchase contract which resulted in a 0.7 million reduction of one of the scheduled payments. Accordingly, the Company modified the notional amounts of the 2010 FX Forward Contracts which coincided with the date of the amended payment to maintain the synchronization of the 2010 FX Forward Contracts with the underlying contract payments, as amended. As a result, the 2010 FX Forward Contracts remained highly effective and continued to qualify for hedge accounting treatment, in accordance with ASC 815. The revised notional amount of 24.9 million resulted in a U.S. dollar equivalent range of $33.6 million to $35.1 million.
On January 19, 2011, the Company terminated and settled the 2010 FX Forward Contracts for $0.5 million and entered into new foreign exchange forward contracts with a third party institution (the January 2011 FX Forward Contracts) to purchase fixed amounts of Euros on specified future dates, coinciding with the payment amounts and dates of the New Suzhou Medical Line equipment purchase contract. Through the date of terminating the 2010 FX Forward Contracts, the Company continued to recognize the asset associated with the unrecognized firm commitment and the liability associated with the 2010 FX Forward Contracts. The impact of the 2010 FX Forward Contracts on Foreign currency and other loss, net in the Consolidated Statements of Operations was a gain of $0.03 million for the one month ended January 28, 2011. The objective of the January 2011 FX Forward Contracts is to minimize foreign currency exchange risk on certain future cash commitments related to the New Suzhou Medical Line.
On July 8, 2011, the Company completed commercial acceptance of the New Suzhou Medical Line. The Company recorded a liability for the remaining balance due. In accordance with ASC 815, the hedge designation of the January 2011 FX Forward Contracts was removed at that time. Through the date the hedge was undesignated and the liability recorded, the Company continued to recognize the asset associated with the unrecognized firm commitment and the associated liability. The Company carried the January 2011 FX Forward Contracts at fair value and recorded gains and losses in Foreign currency and other loss, net in the Consolidated Statements of Operations.
The Company remitted the final payment related to the New Suzhou Medical Line equipment purchase contract on March 23, 2012. The January 2011 FX Forward Contracts expired simultaneously with that final payment. The impact of the January 2011 FX Forward Contracts on Foreign currency and other loss, net was a loss of $0.1 million for the three months ended March 31, 2012.
On June 30, 2011, the Company entered into a series of foreign exchange forward contracts with a third-party institution (the June 2011 FX Forward Contracts) to purchase fixed amounts of Euros on specified future dates, coinciding with the payment amounts and dates of the equipment purchase agreement for the Companys
37
new hygiene line under construction in Suzhou, China (the New China Hygiene Line). The objective of the June 2011 FX Forward Contracts is to minimize foreign currency exchange risk on certain future cash commitments related to the New China Hygiene Line.
In January 2012, the Company executed an amendment to the underlying equipment purchase contract which resulted in a change to the payment schedule but did not change the total payment amount of the equipment purchase contract. Accordingly, the Company modified the notional amounts of the June 2011 FX Forward Contracts which coincided with the dates of the amended payments to maintain the synchronization of the June 2011 FX Forward Contracts with the underlying contract payments, as amended. As a result, the June 2011 FX Forward Contracts remain highly effective and continue to qualify for hedge accounting treatment in accordance with ASC 815. As of March 31, 2012, the remaining notional amount of the June 2011 FX Forward Contracts was 25.3 million, which is the equivalent of $36.4 million.
The Company had historically used interest-rate derivative instruments to manage its exposure related to movements in interest rates with respect to its debt instruments. On February 12, 2009, to mitigate its interest rate exposure as required by the Companys predecessor credit facility, the Company entered into the 2009 Interest Rate Swap which, at the time of entering into the agreement, effectively converted the variable LIBOR-based interest payments associated with $240.0 million of the Term Loan to fixed amounts at a LIBOR rate of 1.96%. The 2009 Interest Rate Swap became effective on June 30, 2009 and was due to expire on June 30, 2011. The 2009 Interest Rate Swap had replaced an expiring interest rate swap agreement. Cash settlements were to be made monthly and the floating rate was to be reset monthly, coinciding with the reset dates of the Companys predecessor credit facility. Concurrent with the Acquisition, the Company settled the 2009 Interest Rate Swap liability, since the Company repaid its predecessor credit facility.
In accordance with ASC 815, the Company designated the 2009 Interest Rate Swap as a cash flow hedge of the variability of interest payments with changes in fair value of the 2009 Interest Rate Swap recorded in Accumulated other comprehensive income in the Consolidated Balance Sheets. As of September 17, 2009, in conjunction with the amendment and in accordance with ASC 815-30, the Company concluded that 92% (which represents the approximate percentage of the Tranche 1 Term Loan debt considered extinguished by such amendment of the predecessor credit facility) of the 2009 Interest Rate Swap was no longer effective; accordingly, 92% of $3.9 million related to the 2009 Interest Rate Swap and included in Accumulated Other Comprehensive Income was frozen and was to be reclassified to earnings as future interest payments were made throughout the term of the 2009 Interest Rate Swap. This portion of the notional amount no longer met the criteria for cash flow hedge accounting treatment in accordance with ASC 815.
The impact of the accounting associated with the 2009 Interest Rate Swap on Interest expense, net in the Consolidated Statements of Operations was an increase of $0.2 million for the one month period ended January 28, 2011.
The following table summarizes the aggregate notional amount and estimated fair value of the Companys derivative instruments as of March 31, 2012 and December 31, 2011 (in thousands):
As of March 31, 2011 | As of December 31, 2011 | |||||||||||||||
Notional | Fair Value | Notional | Fair Value | |||||||||||||
Foreign currency hedges: |
||||||||||||||||
Foreign exchange contracts (1) |
$ | 36,390 | $ | (2,581 | ) | $ | 40,265 | $ | (3,807 | ) | ||||||
Foreign exchange contracts undesignated (2) |
| | 3,680 | (147 | ) | |||||||||||
|
|
|
|
|
|
|
|
|||||||||
Net value |
$ | 36,390 | $ | (2,581 | ) | $ | 43,945 | $ | (3,954 | ) | ||||||
|
|
|
|
|
|
|
|
(1) | As disclosed above, the Company entered into the June 2011 FX Forward Contracts on June 30, 2011. |
(2) |
As disclosed above, the Company settled the 2010 FX Forward Contracts on January 19, 2011 and simultaneously entered into the January 2011 FX Forward Contracts. The January 2011 FX Forward |
38
Contracts were undesignated as a hedge on July 8, 2011 due to commercial acceptance of the New Suzhou Medical Line and subsequent recording of the remaining liability. The January 2011 FX Forward Contracts expired in March 2012 in conjunction with the final payment of the equipment purchase contract for the New Suzhou Medical Line. |
The following tables summarize the effect on income by derivative instruments in cash flow hedging relationships for the following periods (in thousands):
Amount of Gain (Loss) Recognized in Accumulated
OCI on Derivative (Effective Portion) |
||||||||||||||
Successor | Predecessor | |||||||||||||
Three
Months Ended March 31, 2012 |
Two
Months Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Derivatives in Cash Flow Hedging Relationship |
||||||||||||||
Derivatives designated as hedging instruments: Interest rate contracts |
N/A | N/A | $ | (3 | ) |
Amount of Gain (Loss) Reclassified from
Accumulated OCI into Income (1) |
||||||||||||||
Successor | Predecessor | |||||||||||||
Three
Months Ended March 31, 2012 |
Two
Months Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Derivatives in Cash Flow Hedging Relationship |
||||||||||||||
Derivatives not designated as hedging instruments |
N/A | N/A | $ | (187 | ) |
(1) | Amount of Gain (Loss) (Effective Portion) Reclassified from Accumulated Other Comprehensive Income into Income is located in Interest Expense, net in the Consolidated Statements of Operations. |
See Note 15, Fair Value of Financial Instruments and Non-Financial Assets and Liabilities for additional disclosures related to the Companys derivative instruments.
Note 15. Fair Value of Financial Instruments and Non-Financial Assets and Liabilities
Fair value is the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date. In the absence of active markets for the identical assets or liabilities, such measurements involve developing assumptions based on market observable data and, in the absence of such data, internal information that is consistent with what market participants would use in a hypothetical transaction that occurs at the measurement date. Observable inputs reflect market data obtained from independent sources, while unobservable inputs reflect the Companys market assumptions. Preference is given to observable inputs. These two types of inputs create the following fair value hierarchy:
Level 1 Inputs are quoted prices (unadjusted) in active markets for identical assets or liabilities that the Company has the ability to access at the measurement date. An active market is defined as a market in which transactions for the assets or liabilities occur with sufficient frequency and volume to provide pricing information on an ongoing basis.
Level 2 Inputs include quoted prices for similar assets and liabilities in active markets, quoted prices for identical or similar assets or liabilities in markets that are not active (markets with few transactions), inputs other than quoted prices that are observable for the asset or liability (i.e., interest rates, yield curves, etc.), and inputs that are derived principally from or are corroborated by observable market data correlation or other means (market corroborated inputs).
39
Level 3 Unobservable inputs, only used to the extent that observable inputs are not available, that reflects the Companys assumptions about the pricing of an asset or liability.
In accordance with the fair value hierarchy described above, the table below shows the fair value of the Companys financial assets and liabilities (in thousands) that are required to be measured at fair value, on a recurring basis, as of March 31, 2012 and December 31, 2011.
As of March 31,
2012 (3) |
Quoted Prices in
Active Markets for Identical Assets (Level 1) |
Significant
Other Observable Inputs (Level 2) |
Unobservable
Inputs (Level 3) |
|||||||||||||
(In Thousands) | ||||||||||||||||
Firm commitment (2) |
$ | 2,581 | | $ | 2,581 | | ||||||||||
Derivative liability: |
||||||||||||||||
Foreign exchange contract (2) |
(2,581 | ) | | (2,581 | ) | |
As of December 31,
2011 (3) |
Quoted Prices in
Active Markets for Identical Assets (Level 1) |
Significant
Other Observable Inputs (Level 2) |
Unobservable
Inputs (Level 3) |
|||||||||||||
(In Thousands) | ||||||||||||||||
Firm commitment (1)(2) |
$ | 3,807 | | $ | 3,807 | | ||||||||||
Derivative liability: |
||||||||||||||||
Foreign exchange contract (1)(2) |
(3,954 | ) | | (3,954 | ) | |
(1) | As more fully disclosed in Note 14 Derivative and Other Financial Instruments and Hedging Activities, the Company terminated and settled the firm commitment and foreign exchange contracts related to the 2010 FX Forward Contracts on January 19, 2011. The January 19, 2011 fair value of the firm commitment was $0.6 million. The asset was written to fair value as of that date and is included at that amount within Property, plant and equipment, net in the Consolidated Balance Sheet. As more fully disclosed in Note 14 Derivative and Other Financial Instruments and Hedging Activities, the Company entered into the January 2011 FX Forward Contracts simultaneously with the termination and settlement of those existing contracts. On July 8, 2011, the Company completed commercial acceptance of the equipment and recognized the related commitment by recording the remaining liability. The July 8, 2011 fair value of the firm commitment was $(0.7) million. The asset was written to fair value as of that date and is included at that amount within Property, plant and equipment, net in the Consolidated Balance Sheet. The net impact of the above activity is a contra-asset of $(0.1) within Property, plant and equipment, net in the Companys December 31, 2011 Consolidated Balance Sheet. In accordance with ASC 815, the fair value of the January 2011 FX Forward Contracts, which is included in the table below, is recorded within Accounts payable and accrued liabilities in the Companys December 31, 2011 Consolidated Balance Sheet. The January 2011 FX Forward Contracts expired simultaneously with the final payment on March 23, 2012. |
(2) | As more fully disclosed in Note 14 Derivative and Other Financial Instruments and Hedging Activities, the Company entered into the June 2011 FX Forward Contracts on June 30, 2011 and subsequently amended these agreements in January 2012. The firm commitment and foreign exchange contracts related to the June 2011 FX Forward Contracts, which are included in the table below, are recorded within Property, plant and equipment, net and Accounts payable and accrued liabilities in the Companys March 31, 2012 and December 31, 2011 Consolidated Balance Sheets. |
(3) | The fair value of the foreign forward exchange contracts are based on indicative price information obtained via a third-party valuation. |
40
The Company has estimated the fair values of financial instruments using available market information and appropriate valuation methodologies. However, considerable judgment is required in interpreting market data to develop estimates of fair value for non-traded financial instruments. Accordingly, such estimates are not necessarily indicative of the amounts that the Company would realize in a current market exchange. The carrying value of cash and cash equivalents, accounts receivable, inventories, accounts payable and accrued liabilities and short-term borrowings are reasonable estimates of their fair values.
The majority of the Companys non-financial instruments, which include goodwill, intangible assets, inventories and property, plant and equipment, are not required to be carried at fair value on a recurring basis. However, in accordance with ASC 350, the Company tests its indefinite-lived intangible assets for impairment at least annually or if certain triggering events occur (as discussed in Note 7 Goodwill, Intangibles and Loan Acquisitions Costs). As such the non-financial instrument would be recorded at the lower of its cost or fair value.
The estimated fair value of the Companys long-term debt as of March 31, 2012 and December 31, 2011 is presented in the following table (in thousands):
As of March 31,
2012 |
Quoted Prices
in Active Markets for Identical Assets (Level 1) |
Significant
Other Observable Inputs (Level 2) |
Unobservable
Inputs (Level 3) |
|||||||||||||
Long-term debt (including current portion) |
$ | 622,365 | | $ | 622,365 | |
As of December 31,
2011 |
Quoted Prices
in Active Markets for Identical Assets (Level 1) |
Significant
Other Observable Inputs (Level 2) |
Unobservable
Inputs (Level 3) |
|||||||||||||
Long-term debt (including current portion) |
$ | 612,418 | | $ | 612,418 | |
The carrying amount of the Companys long-term debt was $594.6 million and 595.4 million as of March 31, 2012 and December 31, 2011, respectively. The fair value of long-term debt is based on quoted market prices or on available rates for debt with similar terms and maturities.
See Note 14 Derivatives and Other Financial Instruments and Hedging Activities for additional disclosures related to the Companys derivative instruments.
Note 16. Shareholders Equity
Due to the Acquisition, more fully described in Note 4 Acquisitions, Successor Polymer has 1,000 shares authorized and outstanding, with a par value of $.01 per share, owned by Parent.
The Company did not pay any dividends during fiscal years 2012 or 2011. The Company intends to retain future earnings, if any, to finance the further expansion and continued growth of the business. In addition, our indebtedness obligations limit certain restricted payments, which include dividends payable in cash, unless certain conditions are met. See Part I, Item 2 Managements Discussion and Analysis of Financial Condition and Results of Operations Liquidity and Capital Resources Debt Obligations, for further details.
Note 17. Commitments and Contingencies
Purchase Commitments
At March 31, 2012, the Company had commitments of approximately $87.0 million, $50.1 million of which related to the purchase of raw materials, $36.4 million represented commitments for the acquisition of the New China Hygiene Line and $0.5 million related to the purchase of maintenance and converting services.
41
China Hygiene Expansion Project
On June 30, 2011, the Company entered into a firm purchase commitment to acquire a spunmelt line to be installed in Suzhou, China that will manufacture nonwoven products primarily for the hygiene market (the New China Hygiene Line). The Company plans to fund the New China Hygiene Line using a combination of existing cash balances, internal cash flows, the existing U.S.-based credit facility and a new China-based financing, as needed. As of March 31, 2012, the estimated total remaining project expenses related to the New China Hygiene Line were approximately $59.0 million, which includes $36.4 million for the remaining payments associated with the acquisition of the new spunmelt line. Of the $59.0 million, $29.9 million and $28.6 million are expected to be expended during the remainder of fiscal year 2012 and 2013, respectively, with the remaining amount in subsequent years.
Environmental
The Company is subject to a broad range of federal, foreign, state and local laws and regulations relating to pollution and protection of the environment. The Company believes that it is currently in substantial compliance with applicable environmental requirements and does not currently anticipate any material adverse effect on its operations, financial or competitive position as a result of its efforts to comply with environmental requirements. Some risk of environmental liability is inherent, however, in the nature of the Companys business and, accordingly, there can be no assurance that material environmental liabilities will not arise.
Litigation
The Company is not currently a party to any pending legal proceedings other than routine litigation incidental to the business of the Company, none of which is deemed material.
Note 18. Supplemental Cash Flow Information
Cash payments of interest and taxes consist of the following (in thousands):
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Cash payments of interest, net of amounts capitalized |
$ | 23,537 | $ | 2,662 | $ | 444 | ||||||||
Cash payments of income taxes |
2,720 | 1,541 | 772 |
Noncash investing or financing transactions for the three months ended March 31, 2012, the two months ended April 2, 2011 and the one month ended January 28, 2011 included $0.6 million, $7.5 million and $0.7 million, respectively, of property, plant and equipment additions for which payment had not been made as of the period end date.
Spain Phase II Asset Purchase
As more fully discussed in Note 4 Acquisitions, the Company exercised its Call Option, prior to the Acquisition and thus acquired the Phase II Assets. Consideration for the Phase II Assets aggregated $41.2 million. Of the $41.2 million, approximately $34.8 million was attributable to the Companys assumption and/or repayment of Tesalca- Texnovos outstanding debt. The remaining $6.4 million was associated with the Companys issuance of 393,675 shares of Predecessor Polymers Class A Common Stock to the sellers (calculated using the closing share price on the transaction date).
42
Note 19. Business Interruption and Insurance Recovery
As discussed in Note 3 Special Charges, Net, in December 2010, a severe rainy season impacted many parts of Colombia and caused the Company to temporarily cease manufacturing at its Cali, Colombia facility due to a breach of a levy and flooding at the industrial park where the facility is located. The Company established temporary offices away from the flooded area and worked with customers to meet their critical needs through the use of its global manufacturing base. The facility re-established manufacturing operations on April 4, 2011 and operations at this facility reached full run rates in the third quarter of 2011.
The Company maintains property and business interruption insurance policies. On March 4, 2011, the Company filed a $6.0 million claim under one of its insurance policies to cover both property damage and business interruption (the Primary Policy). The Primary Policy had a $1.0 million deductible. Subsequent to April 2, 2011 and during fiscal 2011, the Company collected $5.0 million as settlement of its claim under the Primary Policy and $0.7 million as settlement of claims under other insurance policies.
The Companys operating income (loss) for the one month ended January 28, 2011 includes $1.0 million of insurance recovery related to recovery of certain losses recognized during the one month ended January 28, 2011 related to the property damage and business interruption components of the insured losses experienced by the Company in the period. Of the $1.0 million for the one month ended January 28, 2011, $0.3 million and $0.7 million were recorded in Selling, general and administrative expenses and Cost of goods sold , respectively, in the Consolidated Statements of Operations in order to offset the recognized losses included in the Primary Policy. The Company had also recognized in fourth quarter 2010, $2.5 million of insurance recovery related to recovery of certain losses recognized during December 2010 related to the property damage and business interruption components of the insured losses experienced by the Company in the period.
In accordance with ASC 805, the Company recognized an insurance recovery receivable of $2.2 million on its January 28, 2011 opening balance sheet, see Note 4 Acquisitions for further discussion associated with the Companys purchase accounting.
Note 20. Segment Information
The Companys reportable segments consist of U.S. Nonwovens, Europe Nonwovens, Asia Nonwovens, Latin America Nonwovens and Oriented Polymers. This reflects how the overall business is managed by the Companys senior management and reviewed by the Board of Directors. The Nonwovens businesses sell to the same end-use markets, such as hygiene, medical, wipes and industrial markets. Sales to P&G accounted for more than 10% of the Companys sales in each of the periods presented. Sales to this customer are reported primarily in the Nonwovens segments and the loss of these sales would have a material adverse effect on those segments.
The segment information presented in the table below excludes the results of Difco. As discussed in further detail in Note 5 Discontinued Operations, Difco is accounted for as discontinued operations in accordance with the guidance of ASC 205.
As a result of the recently announced internal redesign and restructuring of global operations initiative, as more fully described in Note 23 Subsequent Events, the Company is currently evaluating whether its reportable segments will need to be modified. The Company anticipates that it will conclude its analysis regarding its future reportable segments prior to the filing of its second quarter 2012 Quarterly Report on Form10-Q.
43
Financial data by segment is as follows (in thousands):
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Net sales |
||||||||||||||
U.S. Nonwovens |
$ | 91,225 | $ | 59,477 | $ | 26,132 | ||||||||
Europe Nonwovens |
75,667 | 59,388 | 24,305 | |||||||||||
Asia Nonwovens |
36,423 | 20,446 | 9,403 | |||||||||||
Latin America Nonwovens |
74,668 | 48,461 | 19,961 | |||||||||||
Oriented Polymers |
17,188 | 11,265 | 4,805 | |||||||||||
|
|
|
|
|
|
|||||||||
$ | 295,171 | $ | 199,037 | $ | 84,606 | |||||||||
|
|
|
|
|
|
|||||||||
Operating income (loss) |
||||||||||||||
U.S. Nonwovens |
$ | 6,514 | $ | 1,533 | $ | 2,515 | ||||||||
Europe Nonwovens |
3,647 | (578 | ) | 1,812 | ||||||||||
Asia Nonwovens |
4,011 | 2,607 | 1,718 | |||||||||||
Latin America Nonwovens |
12,775 | 1,145 | 2,080 | |||||||||||
Oriented Polymers |
1,677 | 203 | 553 | |||||||||||
Unallocated Corporate |
(9,368 | ) | (6,856 | ) | (3,603 | ) | ||||||||
Eliminations |
161 | (63 | ) | | ||||||||||
|
|
|
|
|
|
|||||||||
19,417 | (2,009 | ) | 5,075 | |||||||||||
Special charges, net |
(2,419 | ) | (24,948 | ) | (20,824 | ) | ||||||||
|
|
|
|
|
|
|||||||||
$ | 16,998 | $ | (26,957 | ) | $ | (15,749 | ) | |||||||
|
|
|
|
|
|
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Depreciation and amortization expense included in operating income (loss) |
||||||||||||||
U.S. Nonwovens |
$ | 4,746 | $ | 3,066 | $ | 1,152 | ||||||||
Europe Nonwovens |
2,695 | 1,847 | 368 | |||||||||||
Asia Nonwovens |
3,317 | 1,312 | 589 | |||||||||||
Latin America Nonwovens |
3,591 | 2,666 | 1,259 | |||||||||||
Oriented Polymers |
381 | 245 | 36 | |||||||||||
Unallocated Corporate |
437 | 274 | 68 | |||||||||||
|
|
|
|
|
|
|||||||||
Depreciation and amortization expense included in operating income |
15,167 | 9,410 | 3,472 | |||||||||||
Amortization of loan acquisition costs |
685 | 475 | 51 | |||||||||||
|
|
|
|
|
|
|||||||||
$ | 15,852 | $ | 9,885 | $ | 3,523 | |||||||||
|
|
|
|
|
|
|||||||||
Capital spending |
||||||||||||||
U.S. Nonwovens |
$ | 623 | $ | 2,810 | $ | 5,652 | ||||||||
Europe Nonwovens |
2,243 | 646 | 41 | |||||||||||
Asia Nonwovens |
9,709 | 5,561 | 2,507 | |||||||||||
Latin America Nonwovens |
17 | 1,266 | 151 | |||||||||||
Oriented Polymers |
86 | 177 | 38 | |||||||||||
Corporate |
634 | 7 | 16 | |||||||||||
|
|
|
|
|
|
|||||||||
$ | 13,312 | $ | 10,467 | $ | 8,405 | |||||||||
|
|
|
|
|
|
44
March 31, 2012 | December 31, 2011 | |||||||
Division assets |
||||||||
U.S. Nonwovens |
$ | 247,996 | $ | 271,810 | ||||
Europe Nonwovens |
226,011 | 218,151 | ||||||
Asia Nonwovens |
219,516 | 228,448 | ||||||
Latin America Nonwovens |
286,591 | 292,614 | ||||||
Oriented Polymers |
28,558 | 25,474 | ||||||
Corporate |
50,571 | 23,623 | ||||||
Eliminations |
458 | 458 | ||||||
|
|
|
|
|||||
$ | 1,059,701 | $ | 1,060,578 | |||||
|
|
|
|
Geographic Data:
Geographic data for the Companys operations, based on the geographic region that the sale is made from, are presented in the following table (in thousands):
Successor | Predecessor | |||||||||||||
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||||
Net sales |
||||||||||||||
United States |
$ | 92,593 | $ | 60,632 | $ | 26,409 | ||||||||
Canada |
15,821 | 10,110 | 4,529 | |||||||||||
Europe |
75,667 | 59,388 | 24,305 | |||||||||||
Asia |
36,423 | 20,446 | 9,402 | |||||||||||
Latin America |
74,667 | 48,461 | 19,961 | |||||||||||
|
|
|
|
|
|
|||||||||
$ | 295,171 | $ | 199,037 | $ | 84,606 | |||||||||
|
|
|
|
|
|
|||||||||
Operating income (loss) |
||||||||||||||
United States |
$ | (2,138 | ) | $ | (5,227 | ) | $ | (961 | ) | |||||
Canada |
1,135 | 61 | 422 | |||||||||||
Europe |
3,647 | (578 | ) | 1,812 | ||||||||||
Asia |
4,008 | 2,600 | 1,728 | |||||||||||
Latin America |
12,765 | 1,135 | 2,074 | |||||||||||
|
|
|
|
|
|
|||||||||
19,417 | (2,009 | ) | 5,075 | |||||||||||
Special charges, net |
(2,419 | ) | (24,948 | ) | (20,824 | ) | ||||||||
|
|
|
|
|
|
|||||||||
$ | 16,998 | $ | (26,957 | ) | $ | (15,749 | ) | |||||||
|
|
|
|
|
|
|||||||||
Depreciation and amortization expense included in operating income (loss) |
||||||||||||||
United States |
$ | 5,212 | $ | 3,369 | $ | 1,229 | ||||||||
Canada |
352 | 217 | 36 | |||||||||||
Europe |
2,695 | 1,847 | 367 | |||||||||||
Asia |
3,317 | 1,312 | 581 | |||||||||||
Latin America |
3,591 | 2,665 | 1,259 | |||||||||||
Eliminations |
| | | |||||||||||
|
|
|
|
|
|
|||||||||
Depreciation and amortization expense included in operating income |
15,167 | 9,410 | 3,472 | |||||||||||
Amortization of loan acquisition costs |
685 | 475 | 51 | |||||||||||
|
|
|
|
|
|
|||||||||
$ | 15,852 | $ | 9,885 | $ | 3,523 | |||||||||
|
|
|
|
|
|
45
March 31,
2012 |
December 31,
2011 |
|||||||
Property, plant and equipment, net |
||||||||
United States |
$ | 116,514 | $ | 114,288 | ||||
Canada |
6,144 | 6,303 | ||||||
Europe |
93,259 | 91,092 | ||||||
Asia |
119,140 | 122,792 | ||||||
Latin America |
155,150 | 158,877 | ||||||
|
|
|
|
|||||
$ | 490,207 | $ | 493,352 | |||||
|
|
|
|
Note 21. Certain Relationships and Related Party Transactions
Relationship with Blackstone Management Partners V L.L.C.
In connection with the closing of the Acquisition, Holdings entered into a shareholders agreement (the Shareholders Agreement) with Blackstone. The Shareholders Agreement governs certain matters relating to ownership of Holdings, including with respect to the election of directors of our parent companies, restrictions on the issuance or transfer of shares, including tag-along rights and drag-along rights, other special corporate governance provisions and registration rights (including customary indemnification provisions).
The Board of Directors of the Company includes three Blackstone members, two outside members and the Companys Chief Executive Officer. Furthermore, Blackstone has the power to designate all of the members of the Board of Directors of PGI and the right to remove any directors that it appoints.
Management Services Agreement
Merger Sub entered into a management services agreement (Management Services Agreement) with Blackstone Management Partners V L.L.C. (BMP), an affiliate of Blackstone. As discussed in Note 1 Description of Business and Basis of Presentation, Merger Sub merged with and into the Company, with the Company surviving as a direct, wholly-owned subsidiary of Parent. Under the Management Services Agreement, BMP (including through its affiliates) has agreed to provide services, including without limitation, (a) advice regarding the structure, distribution and timing of debt and equity offerings and advice regarding relationships with the Companys lenders and bankers, (b) advice regarding the business and strategy of the Company, including compensation arrangements, (c) advice regarding dispositions and/or acquisitions and (d) such advice directly related or ancillary to the above financial advisory services as may be reasonably requested by the Company.
For advisory and management services, BMP will receive an annual non-refundable advisory fee, at the beginning of each fiscal year, equal to the greater of (i) $3.0 million or (ii) 2.0% of the Companys consolidated EBITDA (as defined under the credit agreement governing our ABL Facility) for such fiscal year. The amount of such fee shall be initially paid based on the Companys then most current estimate of the Companys projected EBITDA amount for the fiscal year immediately preceding the date upon which the advisory fee is paid. After completion of the fiscal year to which the fee relates and following the availability of audited financial statements for such period, the parties will recalculate the amount of such fee based on the actual Consolidated EBITDA for such period and the Company or BMP, as applicable, shall adjust such payment as necessary based on the recalculated amount. Based on the Companys fiscal year 2011 financial performance, the advisory fee was $3.0 million.
The payment with respect to the period beginning on the closing date of the Acquisition and ending December 31, 2011 was made on the Merger Date based on the $3.0 million minimum annual amount. BMP will have no obligation to provide any other services to the Company absent express agreement. In addition, in the absence of an express agreement to provide investment banking or other financial advisory services to the
46
Company, and without regard to whether such services were provided, BMP will be entitled to receive a fee equal to 1.0% of the aggregate transaction value upon the consummation of any acquisition, divestiture, disposition, merger, consolidation, restructuring, refinancing, recapitalization, issuance of private or public debt or equity securities (including an initial public offering of equity securities), financing or similar transaction by the Company.
For fiscal 2012 advisory and management services in connection with the Management Services Agreement, to date the Company has recognized fees of $0.8 million for the three months ended March 31, 2012, which are included in Selling, general and administrative expenses in the Consolidated Statements of Operations.
For fiscal 2011 advisory and management services in connection with the Management Services Agreement, the Company had recognized fees of $0.6 million for the two months ended April 2, 2011, which are included in Selling, general and administrative expenses in the Consolidated Statements of Operations.
At any time in connection with or in anticipation of a change of control of the Company, a sale of all or substantially all of the Companys assets or an initial public offering of common equity of the Company or parent entity of the Company or their successors, BMP may elect to receive, in consideration of BMPs role in facilitating such transaction and in settlement of the termination of the services, a single lump sum cash payment equal to the then-present value of all then-current and future annual advisory fees payable under the Management Services Agreement, assuming a hypothetical termination date of the Management Service Agreement to be the twelfth anniversary of such election. The Management Service Agreement will continue until the earlier of the twelfth anniversary of the date of the agreement or such date as the Company and BMP may mutually determine. The Company will agree to indemnify BMP and its affiliates, directors, officers, employees, agents and representatives from and against all liabilities relating to the services contemplated by the transaction and advisory fee agreement and the engagement of BMP pursuant to, and the performance of BMP and its affiliates of the services contemplated by, the Management Services Agreement.
BMP also received transaction fees in connection with services provided related to the Acquisition. Pursuant to the Management Services Agreement, BMP received, at the closing of the Merger, an $8.0 million transaction fee as consideration for BMP undertaking financial and structural analysis, due diligence and other assistance in connection with the Merger. In addition, the Company agreed to reimburse BMP for any out-of-pocket expenses incurred by BMP and its affiliates in connection with the Merger and the provision of services under the Management Services Agreement.
Accordingly, for advisory services associated with the Acquisition pursuant to the Management Services Agreement, in February 2011, the Company recognized fees of $7.9 million which are included in Special charges, net in the Consolidated Statements of Operations in the two months ended April 2, 2011. Further, the Company capitalized, as of January 28, 2011, $0.8 million of fees as deferred financing costs.
Blackstone Advisory Agreement
On April 5, 2010, the Company entered into an advisory services arrangement (the Advisory Agreement) with Blackstone Advisory Partners L.P. (Blackstone Advisory), an affiliate of Blackstone. Pursuant to the terms of the Advisory Agreement, the Company paid a fee of approximately $2.0 million following announcement of the parties having entered into the Merger Agreement, and a fee of approximately $4.5 million following consummation of the Merger. In addition, the Company has reimbursed Blackstone Advisory for its reasonable documented expenses, and agreed to indemnify Blackstone Advisory and related persons against certain liabilities arising out of its advisory engagement.
Accordingly, in connection with the Advisory Agreement, the Company recognized fees of $4.5 million and $2.0 million for the one month ended January 28, 2011 and fiscal year 2010, respectively, which are included in Special charges, net in the Consolidated Statements of Operations.
47
Scorpio Holdings Corporation
Holdings stock based compensation costs relate to certain employees of the Company and were incurred for the Companys benefit, and accordingly are included in Selling, general and administrative expenses in the Consolidated Statements of Operations (see Note 12 Equity Compensation Plans for further information).
Other Relationships
Blackstone and its affiliates have ownership interests in a broad range of companies. We have entered into commercial transactions in the ordinary course of our business with some of these companies, including the sale of goods and services and the purchase of goods and services.
Note 22. Financial Guarantees and Condensed Consolidating Financial Statements
Polymers Senior Secured Notes are fully, unconditionally and jointly and severally guaranteed on a senior secured basis by each of Polymers 100% owned domestic subsidiaries (collectively, the Guarantors). Substantially all of Polymers operating income and cash flow is generated by its subsidiaries. As a result, funds necessary to meet Polymers debt service obligations may be provided, in part, by distributions or advances from its subsidiaries. Under certain circumstances, contractual and legal restrictions, as well as the financial condition and operating requirements of Polymers subsidiaries, could limit Polymers ability to obtain cash from its subsidiaries for the purpose of meeting its debt service obligations, including the payment of principal and interest on the Senior Secured Notes. Although holders of the Senior Secured Notes will be direct creditors of Polymers principal direct subsidiaries by virtue of the guarantees, Polymer has subsidiaries that are not included among the Guarantors (collectively, the Non-Guarantors), and such subsidiaries will not be obligated with respect to the Senior Secured Notes. As a result, the claims of creditors of the Non-Guarantors will effectively have priority with respect to the assets and earnings of such companies over the claims of creditors of Polymer, including the holders of the Senior Secured Notes.
The following Condensed Consolidating Financial Statements are presented to satisfy the disclosure requirements of Rule 3-10 of Regulation S-X. In accordance with Rule 3-10, the subsidiary guarantors are all 100% owned by PGI (the Issuer). The guarantees on the Senior Secured Notes are full and unconditional and all guarantees are joint and several. The information presents Condensed Consolidating Balance Sheets as of March 31, 2012 and December 31, 2011; Condensed Consolidating Statements of Operations and Condensed Consolidating Statements of Cash Flows for the three months ended March 31, 2012 (Successor), the two months ended April 2, 2011 (Successor) and the one month ended January 28, 2011 (Predecessor) of (1) PGI (Issuer), (2) the Guarantors, (3) the Non-Guarantors and (4) consolidating eliminations to arrive at the information for the Company on a consolidated basis.
48
Condensed Consolidating
Balance Sheet
As of March 31, 2012
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Current Assets: |
||||||||||||||||||||
Cash and cash equivalent |
$ | 6,196 | $ | 10,851 | $ | 62,574 | $ | | $ | 79,621 | ||||||||||
Accounts receivable, net |
| 24,376 | 117,488 | | 141,864 | |||||||||||||||
Inventories, net |
| 28,689 | 70,521 | | 99,210 | |||||||||||||||
Deferred income taxes |
80 | | 3,886 | 458 | 4,424 | |||||||||||||||
Other current assets |
3,392 | 8,319 | 25,751 | | 37,462 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current assets |
9,668 | 72,235 | 280,220 | 458 | 362,581 | |||||||||||||||
Property, plant and equipment, net |
12,520 | 107,861 | 369,826 | | 490,207 | |||||||||||||||
Goodwill |
| 20,718 | 59,864 | | 80,582 | |||||||||||||||
Intangible assets, net |
26,638 | 44,540 | 10,489 | | 81,667 | |||||||||||||||
Net investment in and advances to (from) to subsidiaries |
722,835 | 759,389 | (223,373 | ) | (1,258,851 | ) | | |||||||||||||
Deferred income taxes |
| | 1,938 | | 1,938 | |||||||||||||||
Other noncurrent assets |
40 | 5,835 | 36,850 | | 42,725 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total assets |
$ | 771,701 | $ | 1,010,578 | $ | 535,814 | $ | (1,258,393 | ) | $ | 1,059,700 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Current liabilities: |
||||||||||||||||||||
Short-term borrowings |
$ | 1,364 | $ | | $ | 3,005 | $ | | $ | 4,369 | ||||||||||
Accounts payable and accrued liabilities |
16,865 | 32,312 | 134,984 | | 184,161 | |||||||||||||||
Income taxes payable |
| (558 | ) | 2,190 | | 1,632 | ||||||||||||||
Deferred income taxes |
| 1,016 | 1,692 | (1,016 | ) | 1,692 | ||||||||||||||
Current portion of long-term debt |
107 | | 7,442 | | 7,549 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current liabilities |
18,336 | 32,770 | 149,313 | (1,016 | ) | 199,403 | ||||||||||||||
Long-term debt |
560,110 | | 26,909 | | 587,019 | |||||||||||||||
Deferred income taxes |
670 | 7,623 | 25,205 | 1,474 | 34,972 | |||||||||||||||
Other noncurrent liabilities |
| 17,365 | 28,356 | | 45,721 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities |
579,116 | 57,758 | 229,783 | 458 | 867,115 | |||||||||||||||
Common stock |
| | 36,083 | (36,083 | ) | | ||||||||||||||
Other shareholders equity |
192,585 | 952,820 | 269,948 | (1,222,768 | ) | 192,585 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total equity |
192,585 | 952,820 | 306,031 | (1,258,851 | ) | 192,585 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities and equity |
$ | 771,701 | $ | 1,010,578 | $ | 535,814 | $ | (1,258,393 | ) | $ | 1,059,700 | |||||||||
|
|
|
|
|
|
|
|
|
|
49
Condensed Consolidating
Balance Sheet
As of December 31, 2011
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Current Assets: |
||||||||||||||||||||
Cash and cash equivalents |
$ | 3,135 | $ | 14,574 | $ | 55,033 | $ | | $ | 72,742 | ||||||||||
Accounts receivable, net |
| 18,270 | 122,902 | | 141,172 | |||||||||||||||
Inventories, net |
| 34,381 | 69,530 | | 103,911 | |||||||||||||||
Deferred income taxes |
80 | | 3,866 | 458 | 4,404 | |||||||||||||||
Other current assets |
1,173 | 8,783 | 26,088 | | 36,044 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current assets |
4,388 | 76,008 | 277,419 | 458 | 358,273 | |||||||||||||||
Property, plant and equipment, net |
9,267 | 111,469 | 372,616 | | 493,352 | |||||||||||||||
Goodwill |
| 20,718 | 59,828 | | 80,546 | |||||||||||||||
Intangible assets, net |
27,545 | 45,247 | 10,959 | | 83,751 | |||||||||||||||
Net investment in and advances (from) to subsidiaries |
739,121 | 727,290 | (238,038 | ) | (1,228,373 | ) | | |||||||||||||
Deferred income taxes |
| | 1,939 | | 1,939 | |||||||||||||||
Other noncurrent assets |
409 | 5,424 | 36,884 | | 42,717 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total assets |
$ | 780,730 | $ | 986,156 | $ | 521,607 | $ | (1,227,915 | ) | $ | 1,060,578 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Current liabilities: |
||||||||||||||||||||
Short-term borrowings |
$ | | $ | | $ | 5,000 | $ | | $ | 5,000 | ||||||||||
Accounts payable and accrued liabilities |
32,524 | 26,897 | 130,940 | 155 | 190,516 | |||||||||||||||
Income taxes payable |
| 37 | 986 | | 1,023 | |||||||||||||||
Deferred income taxes |
| 1,016 | 1,691 | (1,016 | ) | 1,691 | ||||||||||||||
Current portion of long-term debt |
107 | | 7,485 | | 7,592 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current liabilities |
32,631 | 27,950 | 146,102 | (861 | ) | 205,822 | ||||||||||||||
Long-term debt |
560,132 | | 27,721 | | 587,853 | |||||||||||||||
Deferred income taxes |
670 | 7,624 | 25,039 | 1,474 | 34,807 | |||||||||||||||
Other noncurrent liabilities |
| 17,230 | 27,569 | | 44,799 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities |
593,433 | 52,804 | 226,431 | 613 | 873,281 | |||||||||||||||
Common stock |
| | 36,083 | (36,083 | ) | | ||||||||||||||
Other shareholders equity |
187,297 | 933,352 | 259,093 | (1,192,445 | ) | 187,297 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total equity |
187,297 | 933,352 | 295,176 | (1,228,528 | ) | 187,297 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities and equity |
$ | 780,730 | $ | 986,156 | $ | 521,607 | $ | (1,227,915 | ) | $ | 1,060,578 | |||||||||
|
|
|
|
|
|
|
|
|
|
50
Condensed Consolidating
Statement of Operations
For the Three Months Ended March 31, 2012
Successor
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Net Sales |
$ | | $ | 95,414 | $ | 204,541 | $ | (4,784 | ) | $ | 295,171 | |||||||||
Cost of goods sold |
(17 | ) | 82,447 | 164,338 | (4,784 | ) | 241,984 | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Gross profit |
17 | 12,967 | 40,203 | | 53,187 | |||||||||||||||
Selling, general and administrative expenses |
9,291 | 5,917 | 18,923 | | 34,131 | |||||||||||||||
Special charges, net |
1,478 | 216 | 725 | | 2,419 | |||||||||||||||
Other operating (income) loss, net |
| (103 | ) | (258 | ) | | (361 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Operating (loss) income |
(10,752 | ) | 6,937 | 20,813 | | 16,998 | ||||||||||||||
Other expense (income): |
||||||||||||||||||||
Interest expense, net |
11,275 | (3,315 | ) | 4,888 | | 12,848 | ||||||||||||||
Intercompany royalty and technical service fees, net |
(1,490 | ) | (1,811 | ) | 3,301 | | | |||||||||||||
Foreign currency and other loss (gain), net |
30 | 163 | (255 | ) | | (62 | ) | |||||||||||||
Equity in earnings of subsidiaries |
18,165 | 9,151 | | (27,316 | ) | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
(Loss) income before income tax (benefit)
|
(2,402 | ) | 21,051 | 12,879 | (27,316 | ) | 4,212 | |||||||||||||
Income tax (benefit) expense |
(2,137 | ) | 2,832 | 3,782 | | 4,477 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net (loss) income |
$ | (265 | ) | $ | 18,219 | $ | 9,097 | $ | (27,316 | ) | $ | (265 | ) | |||||||
|
|
|
|
|
|
|
|
|
|
51
Condensed Consolidating
Statement of Operations
For the Two Months Ended April 2, 2011
Successor
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Net Sales |
$ | | $ | 62,259 | $ | 139,888 | $ | (3,110 | ) | $ | 199,037 | |||||||||
Cost of goods sold |
77 | 55,903 | 121,459 | (3,110 | ) | 174,329 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Gross profit |
(77 | ) | 6,356 | 18,429 | | 24,708 | ||||||||||||||
Selling, general and administrative expenses |
6,970 | 4,783 | 14,734 | | 26,487 | |||||||||||||||
Special charges, net |
24,565 | 226 | 157 | | 24,948 | |||||||||||||||
Acquisition and integration |
| | | | | |||||||||||||||
Other operating (income) loss, net |
(118 | ) | (52 | ) | 400 | | 230 | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Operating (loss) income |
(31,494 | ) | 1,399 | 3,138 | | (26,957 | ) | |||||||||||||
Other expense (income): |
||||||||||||||||||||
Interest expense, net |
7,800 | (2,456 | ) | 2,884 | | 8,228 | ||||||||||||||
Intercompany royalty and technical service
|
(1,331 | ) | (1,651 | ) | 2,982 | | | |||||||||||||
Foreign currency and other loss, net |
3 | 144 | 202 | | 349 | |||||||||||||||
Equity in earnings of subsidiaries |
380 | (2,837 | ) | | 2,457 | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
(Loss) income before income tax expense and discontinued operations |
(37,586 | ) | 2,525 | (2,930 | ) | 2,457 | (35,534 | ) | ||||||||||||
Income tax (benefit) expense |
(1,423 | ) | 2,140 | (638 | ) | | 79 | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
(Loss) income before discontinued operations |
(36,163 | ) | 385 | (2,292 | ) | 2,457 | (35,613 | ) | ||||||||||||
Loss from discontinued operations, net of tax |
| | (491 | ) | | (491 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net (loss) income |
(36,163 | ) | 385 | (2,783 | ) | 2,457 | (36,104 | ) | ||||||||||||
Net income attributable to noncontrolling interests |
| | (59 | ) | | (59 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net (loss) income attributable to
|
$ | (36,163 | ) | $ | 385 | $ | (2,842 | ) | $ | 2,457 | $ | (36,163 | ) | |||||||
|
|
|
|
|
|
|
|
|
|
52
Condensed Consolidating
Statement of Operations
For the One Month Ended January 28, 2011
Predecessor
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Net Sales |
$ | | $ | 27,052 | $ | 58,887 | $ | (1,333 | ) | $ | 84,606 | |||||||||
Cost of goods sold |
(24 | ) | 22,587 | 47,301 | (1,333 | ) | 68,531 | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Gross profit |
24 | 4,465 | 11,586 | | 16,075 | |||||||||||||||
Selling, general and administrative expenses |
3,620 | 1,873 | 6,071 | | 11,564 | |||||||||||||||
Special charges, net |
18,944 | 170 | 1,710 | | 20,824 | |||||||||||||||
Acquisition and integration |
| | | | | |||||||||||||||
Other operating (income) loss, net |
(1 | ) | (42 | ) | (521 | ) | | (564 | ) | |||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Operating (loss) income |
(22,539 | ) | 2,464 | 4,326 | | (15,749 | ) | |||||||||||||
Other expense (income): |
||||||||||||||||||||
Interest expense, net |
1,859 | (1,176 | ) | 1,239 | | 1,922 | ||||||||||||||
Intercompany royalty and technical service fees, net |
(546 | ) | (683 | ) | 1,229 | | | |||||||||||||
Foreign currency and other loss (gain), net |
28 | 85 | (31 | ) | | 82 | ||||||||||||||
Equity in earnings of subsidiaries |
5,198 | 1,672 | | (6,870 | ) | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
(Loss) income before income tax expense and discontinued operations |
(18,682 | ) | 5,910 | 1,889 | (6,870 | ) | (17,753 | ) | ||||||||||||
Income tax (benefit) expense |
(479 | ) | 706 | 322 | | 549 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
(Loss) income before discontinued operations |
(18,203 | ) | 5,204 | 1,567 | (6,870 | ) | (18,302 | ) | ||||||||||||
Income from discontinued operations,
|
| | 182 | | 182 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net (loss) income |
(18,203 | ) | 5,204 | 1,749 | (6,870 | ) | (18,120 | ) | ||||||||||||
Net income attributable to noncontrolling interests |
| | (83 | ) | | (83 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net (loss) income attributable to Polymer Group, Inc. |
$ | (18,203 | ) | $ | 5,204 | $ | 1,666 | $ | (6,870 | ) | $ | (18,203 | ) | |||||||
|
|
|
|
|
|
|
|
|
|
53
Condensed Consolidating
Statement of Cash Flows
For the Three Months Ended March 31, 2012
Successor
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Net cash provided by (used in) operating activities |
$ | 2,430 | $ | (5,013 | ) | $ | 22,197 | $ | | $ | 19,614 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Investing activities: |
||||||||||||||||||||
Purchases of property, plant and equipment |
(8,316 | ) | (623 | ) | (4,373 | ) | | (13,312 | ) | |||||||||||
Proceeds from the sale of assets |
| 1,646 | 11 | | 1,657 | |||||||||||||||
Acquisition of intangibles and other |
(56 | ) | | | | (56 | ) | |||||||||||||
Net activity in investment in and advances (from) to subsidiaries |
7,661 | 267 | (7,928 | ) | | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash (used in) provided by investing activities |
(711 | ) | 1,290 | (12,290 | ) | | (11,711 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Financing activities: |
||||||||||||||||||||
Proceeds from long-term debt |
| | 24 | | 24 | |||||||||||||||
Proceeds from short-term borrowings |
1,436 | | 5 | | 1,441 | |||||||||||||||
Repayment of long-term debt |
(22 | ) | | (918 | ) | | (940 | ) | ||||||||||||
Repayment of short-term borrowings |
(72 | ) | | (2,000 | ) | | (2,072 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) financing activities |
1,342 | | (2,889 | ) | | (1,547 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Effect of exchange rate changes on cash |
| | 523 | | 523 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net increase (decrease) in cash and cash equivalents |
3,061 | (3,723 | ) | 7,541 | | 6,879 | ||||||||||||||
Cash and cash equivalents at beginning of period |
3,135 | 14,574 | 55,033 | | 72,742 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Cash and cash equivalents at end of period |
$ | 6,196 | $ | 10,851 | $ | 62,574 | $ | | $ | 79,621 | ||||||||||
|
|
|
|
|
|
|
|
|
|
54
Condensed Consolidating
Statement of Cash Flows
For the Two Months Ended April 2, 2011
Successor
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Net cash (used in) provided by operating activities |
$ | (23,368 | ) | $ | 19,402 | $ | (11,297 | ) | $ | | $ | (15,263 | ) | |||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Investing activities: |
||||||||||||||||||||
Acquisition of Polymer Group, Inc. |
(403,496 | ) | | | | (403,496 | ) | |||||||||||||
Purchases of property, plant and equipment |
(2,853 | ) | (2,799 | ) | (17,923 | ) | 13,108 | (10,467 | ) | |||||||||||
Proceeds from the sale of assets |
13,108 | | | (13,108 | ) | | ||||||||||||||
Acquisition of noncontrolling interest |
| | (7,246 | ) | | (7,246 | ) | |||||||||||||
Acquisition of intangibles and other |
(40 | ) | | | | (40 | ) | |||||||||||||
Net activity in investment in and advances (from) to subsidiaries |
(50,316 | ) | (14,247 | ) | 64,563 | | | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash (used in) provided by investing activities |
(443,597 | ) | (17,046 | ) | 39,394 | | (421,249 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Financing activities: |
||||||||||||||||||||
Proceeds from issuance of senior notes |
560,000 | | | | 560,000 | |||||||||||||||
Issuance of common stock |
259,865 | | | | 259,865 | |||||||||||||||
Proceeds from long-term debt |
| | 7,000 | | 7,000 | |||||||||||||||
Proceeds from short-term borrowings |
| | 2,245 | | 2,245 | |||||||||||||||
Repayment of term loan |
(286,470 | ) | | | | (286,470 | ) | |||||||||||||
Repayment of long-term debt |
(31,500 | ) | | (16,764 | ) | | (48,264 | ) | ||||||||||||
Repayment of short-term borrowings |
(140 | ) | | (31,861 | ) | | (32,001 | ) | ||||||||||||
Loan acquisition costs |
(19,252 | ) | | | | (19,252 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) financing activities |
482,503 | | (39,380 | ) | | 443,123 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Effect of exchange rate changes on cash |
| | 390 | | 390 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net increase (decrease) in cash and cash equivalents |
15,538 | 2,356 | (10,893 | ) | | 7,001 | ||||||||||||||
Cash and cash equivalents at beginning of period |
42 | 3,210 | 67,519 | | 70,771 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Cash and cash equivalents at end of period |
$ | 15,580 | $ | 5,566 | $ | 56,626 | $ | | $ | 77,772 | ||||||||||
|
|
|
|
|
|
|
|
|
|
55
Condensed Consolidating
Statement of Cash Flows
For the One Month Ended January 28, 2011
Predecessor
(In Thousands)
PGI (Issuer) | Guarantors | Non-Guarantors | Eliminations | Consolidated | ||||||||||||||||
Net cash (used in) provided by operating activities |
$ | (34,725 | ) | $ | 1,636 | $ | 7,819 | $ | | $ | (25,270 | ) | ||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Investing activities: |
||||||||||||||||||||
Purchases of property, plant and equipment |
(28 | ) | (5,652 | ) | (2,725 | ) | | (8,405 | ) | |||||||||||
Proceeds from the sale of assets |
| 65 | 40 | | 105 | |||||||||||||||
Acquisition of intangibles and other |
(5 | ) | | | | (5 | ) | |||||||||||||
Net activity in investment in and advances (to) from subsidiaries |
2,055 | 2,872 | (4,927 | ) | | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) investing activities |
2,022 | (2,715 | ) | (7,612 | ) | | (8,305 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Financing activities: |
||||||||||||||||||||
Proceeds from long-term debt |
31,500 | | | | 31,500 | |||||||||||||||
Proceeds from short-term borrowings |
631 | | | | 631 | |||||||||||||||
Repayment of long-term debt |
| | (24 | ) | | (24 | ) | |||||||||||||
Repayment of short-term borrowings |
| | (665 | ) | | (665 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) financing activities |
32,131 | | (689 | ) | | 31,442 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Effect of exchange rate changes on cash |
| | 549 | | 549 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net (decrease) increase in cash and cash equivalents |
(572 | ) | (1,079 | ) | 67 | | (1,584 | ) | ||||||||||||
Cash and cash equivalents at beginning of period |
614 | 4,289 | 67,452 | | 72,355 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
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Cash and cash equivalents at end of period |
$ | 42 | $ | 3,210 | $ | 67,519 | $ | | $ | 70,771 | ||||||||||
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Note 23. Subsequent Events
Internal Redesign and Restructuring of Global Operations
On April 10, 2012, the Board of Directors of Polymer Group, Inc. (the Company) approved an internal redesign and restructuring of global operations for the purposes of realigning and repositioning the Company to consolidate the benefits of its global footprint, align resources and capabilities with future growth opportunities and provide for a more efficient structure to serve existing markets.
The Company anticipates that these actions, when fully implemented, will result in pre-tax cost savings of approximately $9.0 million to $10.5 million on an annualized basis. The cost reductions are expected to be achieved primarily from a reduction in the Companys global salaried workforce. The Company expects the substantial majority of the restructuring activities to be completed by the end of fiscal year 2012.
The restructuring constitutes a plan of termination described under ASC 420 which will result in material charges. Total pre-tax restructuring costs are expected to be within a range of $6.8 million to $9.7 million. The portion of the estimated restructuring charges related to employee termination expenses is expected to be approximately $5.5 million to $8.0 million. The remaining costs of $1.3 million to $1.7 million are expected to consist primarily of consultant fees and other miscellaneous costs. Approximately $6.0 million to $9.0 million of these restructuring charges are expected to require future cash expenditures.
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ITEM 2. | MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS |
The following discussion and analysis provides information which management believes is relevant to an assessment and understanding of our consolidated results of operations and financial condition. The discussion should be read in conjunction with the consolidated financial statements and notes thereto contained in Item 1 of Part I to this Quarterly Report on Form 10-Q. It should be noted that our gross profit margins may not be comparable to other companies since some entities classify shipping and handling costs in cost of goods sold and others, including us, include such costs in selling, general and administrative expenses. Similarly, some entities, including us, include foreign currency gains and losses resulting from operating activities as a component of operating income, and some entities classify all foreign currency gains and losses outside of operating income.
Overview
We are a leading global innovator, manufacturer and marketer of engineered materials, focused primarily on the production of nonwoven products. Nonwovens are a high-performance and low-cost fabric-like alternative to traditional textiles, paper and other materials. They can be made with specific value-added characteristics including absorbency, tensile strength, softness and barrier properties, among others. Our nonwoven products are critical components used in consumer and industrial products, including hygiene, medical, wipes and industrial applications. Hygiene applications include baby diapers, feminine hygiene products and adult incontinence products; medical applications include surgical gowns and drapes; wiping applications include household, personal care and commercial cleaning wipes; and industrial applications include filtration, house wrap and furniture and bedding.
Based on available market information, we estimate that annual sales in the nonwovens market are estimated to exceed $25.0 billion. We believe we are the third-largest merchant manufacturer of nonwovens in the world, the leading merchant supplier of nonwovens for disposable applications and the largest or second-largest supplier of nonwovens for disposable applications in most of the regional markets where we operate, in each case as measured by revenue. We believe that disposable applications are less cyclical than other applications.
We have one of the largest global platforms in our industry, with 13 manufacturing and converting facilities in nine countries throughout the world, including a significant presence in emerging markets like Asia and Latin America. Our manufacturing facilities are strategically located near many of our key customers in order to increase our effectiveness in addressing local and regional demand, as many of our products do not ship economically over long distances. We work closely with our customers, which include well-established multinational and regional consumer and industrial product manufacturers, to provide engineered solutions to meet increasing demand for more sophisticated products. We believe that we have one of the broadest and most advanced technology portfolios in the industry.
We have undertaken a series of capital expansions and business acquisitions that have broadened our technology base, increased our product lines and expanded our global presence. In the past five years, we have invested in several capacity expansion projects, installing three state-of-the-art spunmelt lines to support strong volume growth in our core applications and markets. At the end of 2009, we completed the initial phase of our acquisition of assets from Tesalca-Texnovo (discussed in further detail below), the only spunmelt manufacturer in Spain, making us a meaningful supplier of nonwovens for hygiene applications in Europe. Simultaneously, we have taken a number of actions to refocus our global footprint and optimize our operations around disposable applications and high-growth markets, including several plant rationalization projects to exit certain low-margin legacy operations. In the first half of 2010, we completed the last of our planned plant consolidation initiatives. As a result of the third quarter 2011 installation of our new U.S. and China lines, approximately 79% of our nameplate nonwovens capacity will utilize spunmelt technology (up from approximately 55% in 2005). Our management team believes our remaining non-spunmelt assets utilizing carded and Spinlace technology (approximately 17% and 4% of our nonwovens capacity, respectively) will continue serving applications where
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they are advantaged in producing certain desired product attributes, such as product strength or softness.
We have several competitors in the markets where we sell products that have announced or installed additional capacity in excess of what we believe to be current market demand in certain regions, such as the U.S., Europe and the Middle East. As additional nonwovens manufacturing capacity enters into commercial production, in excess of market demand, the short term to mid-term excess supply can create unfavorable market dynamics, including downward pressure on selling prices. As we look into 2012 and beyond, we may be challenged by the fact that new nonwovens manufacturing capacity has either entered or will enter all of the regional markets in which we conduct our business.
We review our business on an ongoing basis in the light of current and anticipated market conditions and other factors and, from time to time, may undertake restructuring efforts and/or engage in acquisitions or dispositions of assets or businesses in order to optimize our overall business, performance or competitive position. These restructuring efforts and/or acquisitions or dispositions may be significant. To the extent any such decisions are made, we would likely incur costs, expenses and restructuring charges associated with such transactions, which could be material.
In fiscal year 2011, we generated net sales of $1,187.5 million. Our sales are geographically diversified, with 30% generated in the United States, 27% in Europe, 26% in Latin America, 12% in Asia and 5% in Canada for the same period. In the twelve months ended March 31, 2012, we generated net sales of $1,199.0 million. Our sales are geographically diversified, with 30% generated in the United States, 26% in Europe, 26% in Latin America, 13% in Asia and 5% in Canada for the same period.
Revenue Drivers
Our net sales are driven principally by the following factors:
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Volumes sold, which are tied to our available production capacity and customer demand for our products; |
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Prices, which are tied to the quality of our products, the overall supply and demand dynamics in our regional markets, and the cost of our raw material inputs, as changes in input costs have historically been passed through to customers through either contractual mechanisms or business practices. This can result in significant increases in total net sales during periods of sustained raw material cost increases and declines in net sales during periods of raw material cost declines; and |
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Product mix, which is tied to demand from various markets and customers, along with the type of available capacity and technological capabilities of our facilities and equipment. Average selling prices can vary for different product types, which impacts our total revenue trends. |
Cost and Gross Margin Drivers
Our primary costs of goods sold (COGS) include:
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Raw materials (primarily polypropylene resins, which generally comprise over 75% of our raw material purchases) represent approximately 60% to 70% of COGS. We purchase raw materials, including polypropylene resins, from a number of qualified vendors located in the regions in which we operate. Polypropylene is a petroleum-based commodity material and its price historically has exhibited volatility. As discussed in the revenue factors above, we have historically been able to mitigate volatility in polypropylene prices through changes in our selling prices to customers, enabling us to maintain a more stable gross profit per kilogram; |
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Other variable costs include utilities (primarily electricity), direct labor, and variable overhead. Utility rates vary depending on the regional market and provider. In Asia, we have experienced a trend of increasing utility rates that we do not expect to stabilize in the near-term. Our focus on operating |
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efficiencies and initiatives associated with sustainability has resulted in a general trend of lower kilowatts used per ton produced over the last three years. Labor generally represents less than 10% of COGS and varies by region. Historically, we have been able to mitigate wage rate inflation with operating initiatives resulting in higher productivity and improvements in throughput and yield; and |
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Fixed overhead consists primarily of depreciation expense, which is impacted by our level of capital investments and structural costs related to our locations. We believe our strategically located manufacturing facilities provide sufficient scale to maintain competitive unit manufacturing costs. |
As a result of changes in raw material costs, the level of our revenue and COGS, and as a result, our gross profit margin as a percent of net sales, can vary significantly from period to period. As such, we believe total gross profit provides a clearer representation of our operating trends. Changes in raw material costs historically have not resulted in a significant sustained impact on gross profit, as we have been able to effectively mitigate changes in raw material costs through changes in our selling prices to customers in order to maintain a more steady gross profit per kilogram sold.
Working Capital
Our working capital is primarily driven by accounts receivable, inventory, accounts payable and accrued liabilities, which fluctuate due to business performance; changes in customer selling prices and raw material costs; and the amount of customer receivable sold under factoring agreements. We will continue to focus on managing our working capital levels while simultaneously maintaining customer service and production levels. We have historically relied on internally generated cash flows and borrowings under credit facilities. Our primary source of liquidity will continue to be cash on hand, cash flows from operations, cash inflows from the sale of certain accounts receivables through our factoring arrangements, borrowing availability under our existing credit facilities and our ABL Facility.
Capital Expenditures
Our capital expenditures primarily include strategic capacity expansions and maintenance requirements to sustain our current operations. Our annual maintenance capital expenditures are presently estimated to be less than $15 million. As most of our facilities are currently operating at high capacity utilization, our strategy for growth includes strategic capacity expansion projects, including the capacity expansion projects in China and the United States. See Recent Transactions and Events for additional disclosures associated with our capacity expansion projects.
We provide further information on these factors below under Results of Operations.
Recent Developments
Internal Redesign and Restructuring of Global Operations
On April 10, 2012, our Board of Directors approved an internal redesign and restructuring of our global operations for the purposes of realigning and repositioning our operations to consolidate the benefits of our global footprint, align resources and capabilities with future growth opportunities and provide for a more efficient structure to serve existing markets.
We anticipate that these actions, when fully implemented, will result in pre-tax cost savings of approximately $9.0 million to $10.5 million on an annualized basis. The cost reductions are expected to be achieved primarily from a reduction in our global salaried workforce. We expect the substantial majority of the restructuring activities to be completed by the end of fiscal year 2012.
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The restructuring constitutes a plan of termination described under Financial Accounting Standards Board (FASB) Accounting Standards Codification (Codification or ASC) 420 Exit or Disposal Cost Obligations (ASC 420), specifically ASC 420-10-25-4, and will result in material charges. Total pre-tax restructuring costs are expected to be within a range of $6.8 million to $9.7 million. The portion of the estimated restructuring charges related to employee termination expenses is expected to be approximately $5.5 million to $8.0 million. The remaining costs of $1.3 million to $1.7 million are expected to consist primarily of consultant fees and other miscellaneous costs. Approximately $6.0 million to $9.0 million of these restructuring charges are expected to require future cash expenditures.
Recent Transactions and Events
Recent Expansion Initiatives
We have completed three capacity expansions in the past three years, including two new spunmelt lines in the high growth regions of Latin America and Asia, to address growing demand for hygiene and medical products. Aggregate capital expenditures during the three-year period ended December 31, 2011 totaled approximately $155.6 million. Of the $155.6 million, approximately $121.3 million was for three fully commercialized spunmelt lines, as follows:
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In the third quarter of fiscal 2011, our state-of-the-art spunmelt line in Waynesboro, Virginia commenced commercial production. The plant expansion increased capacity to meet demand for nonwoven materials in medical and hygiene applications in the U.S. The new U.S. spunmelt line was principally funded via an equipment lease with a seven year duration, which commenced on October 7, 2011 (the Equipment Lease Agreement). The capitalized cost amount under the Equipment Lease Agreement was approximately $53.6 million. From the commencement of the lease to its fourth anniversary date, we will make annual lease payments of approximately $8.3 million. From the fourth anniversary date to the end of the lease term, our annual lease payments may change, as defined in the Equipment Lease Agreement. The aggregate monthly lease payments under the Equipment Lease Agreement, subject to adjustment, are expected to approximate $57.9 million; |
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In the third quarter of fiscal 2011, our state-of-the-art spunmelt medical line in Suzhou, China commenced commercial production (the New Suzhou Medical Line). The plant expansion increased capacity to meet demand for nonwoven materials in medical applications in China; and |
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In the second quarter of 2009, our state-of-the-art spunmelt line in San Luis Potosi, Mexico commenced commercial production. The plant expansion increased capacity to meet demand for nonwoven materials in medical and hygiene applications in the U.S. and Mexico. |
Of the remaining $34.3 million in capital expenditures over the past three years, $11.6 million has been expended to upgrade one of Spains spunmelt manufacturing lines for the production of fine fiber nonwovens materials; and $6.4 million has been expended on the New China Hygiene Line (defined and discussed below). Further, we anticipate that we will incur future capital expenditures of approximately $4.4 million associated with the New Suzhou Medical Line.
To capitalize on continued demand growth for our products in China, in fiscal 2011, we entered into a firm purchase commitment to acquire a spunmelt line (the New China Hygiene Line) to be installed in Suzhou, China, which will manufacture nonwoven products primarily for the hygiene market. As of March 31, 2012, the estimated total remaining project expenses related to the New China Hygiene Line were approximately $59.0 million, which includes $36.4 million for the remaining payments associated with the acquisition of the new spunmelt line. Of the $59.0 million, $29.9 million and $28.6million are expected to be expended during the remainder of fiscal year 2012 and 2013, respectively, with the remaining amount in subsequent years. We plan to fund the New China Hygiene Line using a combination of existing cash balances, internal cash flows, the existing U.S.-based credit facility and new China-based financing, as needed.
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Plant Consolidation and Realignment
We actively and continuously pursue initiatives to prolong the useful life of our assets through product and process innovation. In some instances, we have determined that our fixed cost structure would be enhanced through consolidation. While investing in several new state-of-the-art lines in high-growth regions (as described above), we have simultaneously undertaken a number of initiatives to rationalize low-margin legacy operations and relocate certain assets to improve our cost structure.
Our strategy with respect to past consolidation efforts in the U.S. and Europe was focused on the elimination of costs associated with underutilized legacy capacity, and we believe our current footprint reflects an appropriate and sustainable asset base. As a result of the third quarter 2011 installation of our new U.S. and China lines, approximately 79% of our nonwovens nameplate capacity will be spunmelt equipment. We expect to continue to grow our core operations through ongoing investments in new capacity, and do not expect the same level of decline in legacy businesses as has occurred in the past.
Business Acquisitions and Divestitures
Acquisition of Polymer Group, Inc. by Blackstone (Merger)
On October 4, 2010, Polymer Group, Merger Sub, Holdings and Matlin Patterson Global Opportunities Partners L.P. entered into the Merger Agreement. On January 28, 2011, Merger Sub merged with and into Polymer Group, with Polymer Group surviving the Merger as a direct, wholly-owned subsidiary of Parent following the Merger. Parent is owned 100% by Holdings, and Blackstone and certain members of our senior management own 100% of the outstanding equity of Holdings. As a result, Polymer Group became a privately-held company. Blackstone and the management investors invested $259.9 million in equity (including management rollover) in Holdings and management investors received options to acquire shares of Holdings. In addition, Successor Polymer issued $560.0 million aggregate principal amount of 7.75% senior secured notes due 2019 (the Senior Secured Notes) and entered into a senior secured asset-based revolving credit facility (the ABL Facility) to provide for borrowings not to exceed $50.0 million, subject to borrowing base availability, with a maturity of four years. See Note 9 Debt in Item 1 of Part I to this Quarterly Report on Form 10-Q for further details. The Merger, the equity investment by the Investor Group, the issuance of the Senior Secured Notes, the entering into the ABL Facility, the repayment of certain existing indebtedness of Polymer Group and its subsidiaries and the payment of related fees and expenses are collectively referred to in this Quarterly Report on Form 10-Q as the Transactions.
At the effective time of the Merger, each holder of outstanding shares of our common stock (other than (i) shares owned by Parent, Merger Sub, Polymer Group or any subsidiary of Polymer Group or (ii) shares in respect of which appraisal rights were properly exercised under Delaware law) received $18.23 in cash for each such share (which shares were automatically cancelled). A portion of the aggregate Merger consideration totaling $64.5 million, subject to adjustment as provided in the Merger Agreement, or approximately $2.91 per share (calculated on a fully diluted basis), was deposited in an escrow fund to cover liabilities, costs and expenses related to the application of PHC rules of the Code to Polymer Group and its subsidiaries in periods prior to the effective time of the Merger (the PHC Matter). Polymer Groups financial statements as of January 1, 2011, reflected a liability for uncertain tax positions associated with the PHC Matter of approximately $16.2 million. As provided under the Merger Agreement, the Stockholder Representative (as defined in the Merger Agreement) filed a ruling request with the IRS to determine whether or not Polymer Group, Inc. or any of its subsidiaries were in fact a PHC and subject to taxation as a PHC. The initial ruling request was filed on December 15, 2010, with supplemental filings on June 2, 2011 and June 20, 2011. In September 2011, the statute of limitations for the 2004 tax year expired. Pursuant to the Merger Agreement, the amount in respect of potential PHC liability being held in the escrow related to the 2004 taxable year was subject to release. On October 28, 2011, Polymer Group and the Stockholder Representative directed the release of $20.2 million from the escrow fund relating to the expiration of the statute of limitations for the 2004 tax year in accordance with the terms of the Merger Agreement, resulting in a remaining escrow amount of $44.3 million as of that date. On November 23, 2011, the
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IRS issued a favorable ruling determining that we were not a Personal Holding Company for the years in question. On December 1, 2011, based on the issuance of the favorable ruling by the IRS, the respective parties agreed to allow the release of the remaining amount in the escrow fund, net of certain expenses.
In connection with the Transactions, we incurred significant indebtedness and became highly leveraged. See Liquidity and Capital Resources for further details.
The Merger is being accounted for in accordance with accounting principles generally accepted in the United States (U.S. GAAP) for business combinations. Pursuant to ASC 805 Business Combinations (ASC 805), our assets and liabilities, excluding deferred income taxes, were recorded at their fair value as of January 28, 2011.
Although Polymer Group continued as the same legal entity after the Merger, the application of push down accounting represents the termination of the old reporting entity and the creation of a new one. In addition, the basis of presentation is not consistent between the Successor and Predecessor entities and the financial statements are not presented on a comparable basis. As a result, the accompanying consolidated statements of operations, cash flows, and comprehensive income (loss) are presented for two different reporting entities: Predecessor and Successor, which related to the periods and balance sheets preceding the Merger (prior to January 28, 2011), and the period and balance sheet succeeding the Merger, respectively.
As a result of the Transactions described above and the corresponding purchase accounting adjustments, there is a substantial amount of one-time costs impacting the first half of 2011 results. Based on our valuation of acquired assets, we increased our inventory value by $12.5 million. The 2011 results reflect higher than normal cost of sales due to the turnaround effect of the $12.5 million stepped-up inventory values.
Acquisition of China Noncontrolling Interest
On May 26, 2010, we signed an equity transfer agreement to purchase the 20% noncontrolling ownership interest in our Chinese subsidiary, Nanhai Nanxin (Nanhai), from our minority partner for a purchase price of approximately 49.5 million RMB. In the first quarter of 2011, we completed the China Noncontrolling Interest Acquisition for a purchase price of $7.2 million. Pursuant to ASC 810 Consolidation (ASC 810), we have accounted for this transaction as an equity transaction, and no gain or loss has been recognized on the transaction.
Acquisition of Spain Business Operation
On December 2, 2009, we completed the initial phase of the acquisition of certain assets and operations of the nonwovens businesses of Tesalca-Texnovo, which are headquartered in Barcelona, Spain. We completed the initial phase of the Spain Business Acquisition through our wholly-owned subsidiary PGI Spain. As a result of the acquisition, PGI Spain now manufactures spunmelt polypropylene nonwoven products with six production lines in Spain, specializing in the hygiene sector, including feminine hygiene, diapers and adult incontinence products.
The assets acquired in the initial phase of the Spain Business Acquisition included the net operating working capital as of November 30, 2009 (defined as current assets less current liabilities excluding financial liabilities associated with the operations), the customer lists and the current book of business. Concurrent with the completion of the initial phase of the Spain Business Acquisition, we entered into a seven year lease (beginning December 2, 2009 and ending December 31, 2016) with Tesalca-Texnovo that provided that PGI Spain was entitled to the full and exclusive use of Tesalca-Texnovos land, building and equipment during the term of the lease (the Building and Equipment Lease). PGI Spain was obligated to remit approximately 29.0 million to Tesalca-Texnovo during the term of the Building and Equipment Lease. The first lease payment of approximately 1.25 million was made on March 31, 2010 and further quarterly payments of approximately 1.25 million were made until the Building and Equipment Lease was terminated (as described below). Pursuant
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to ASC 840, Leases (ASC 840), the Building and Equipment Lease agreement has been accounted for as an operating lease. Furthermore, pursuant to ASC 840-20-25-2, PGI Spain began to recognize rent expense on a straight-line basis over the seven year lease term.
Consideration for the acquired assets consisted of approximately 1.049 million shares of our common stock (the Issued Securities), which represented approximately 5.0% of our outstanding share capital on December 2, 2009, taking into account the Issued Securities. The Issued Securities were subject to certain restrictions, including that the Issued Securities were not registered pursuant to the Securities Act of 1933. On December 2, 2009, the fair value of the Issued Securities was approximately $14.5 million. The Issued Securities were converted into the right to receive merger consideration in connection with the Merger.
Further, as part of the Spain Business Acquisition, the Sellers granted PGI Spain a call option over the assets underlying the Building and Equipment Lease (the Phase II Assets), which was due to expire on December 31, 2012 (the Spain Call Option). In conjunction with the closing of the Merger, we exercised the Spain Call Option and as a result, the Building and Equipment Lease was terminated. Consideration for the exercise of the Spain Call Option included 393,675 shares of common stock (which was converted into the right to receive Merger consideration in connection with the Merger) and the assumption and repayment of approximately $34.8 million (25.8 million, using the to $ exchange rate as of January 19, 2011) of existing Tesalca-Texnovo indebtedness that was repaid in connection with the closing of the Transactions.
Divestiture of Difco
Effective April 28, 2011, the Board of Directors committed to managements plan to dispose of the assets of Difco Performance Fabrics, Inc. On April 29, 2011, we entered into an agreement to sell certain assets and the working capital of Difco (the April 2011 Asset Sale), and the sale was completed on May 10, 2011. The April 2011 Asset Sale agreement provided that Difco would continue to produce goods during a three month manufacturing transition services arrangement that expired in the third quarter of 2011. Upon completion of the April 2011 Asset Sale, Difco retained certain of its property, plant and equipment that was eventually sold in the third quarter of 2011.
We have recognized a gain of $0.1 million on the sale of Difcos assets, based on the $10.9 million of cash that we received in 2011.
Pursuant to ASC 360, Property, Plant and Equipment, we determined that the assets of Difco represented assets held for sale, since the cash flows of Difco will be eliminated from our ongoing operations and we will have no continuing involvement in the operations of the business after the disposal transaction. Accordingly, the results of operations of Difco, previously included in the Oriented Polymers segment, have been segregated from continuing operations and included in (Loss) income from discontinued operations, net of tax in the Consolidated Statements of Operations included in this Quarterly Report on Form 10-Q.
Results of Operations
Reportable Segments
We operate in five segments: U.S. Nonwovens, Europe Nonwovens, Asia Nonwovens, Latin America Nonwovens (collectively, the Nonwovens Segments) and Oriented Polymers. This reflects how the overall business was managed by our senior management and reviewed by the Board of Directors through the end of March 31, 2012. We are in the process of reassessing our Reportable Segments due to our April 10, 2012 decision to redesign and restructuring our global operations, see Recent Developments Internal Redesign and Restructuring of Global Operations Liquidity and Capital Resources for further details. We anticipate that we will have concluded on our analysis regarding our future reportable segments prior to the filing of our second quarter 2012 Quarterly Report on Form10-Q.
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Results of Operations One Month Ended January 28, 2012 and January 28, 2011 and the Two Months Ended March 31, 2012 and April 2, 2011
The following sets forth the percentage relationships to net sales of certain Consolidated Statements of Operations items for the one month ended January 28, 2012 and the two months ended March 31, 2012 in comparison to such items for the one month ended January 28, 2011 and the two months ended April 2, 2011:
Results of Operations |
Successor | Predecessor | Successor | |||||||||||||
One Month Ended | Two Months Ended | |||||||||||||||
January 28,
2012 |
January 28,
2011 |
March 31,
2012 |
April 2,
2011 |
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Net sales |
100.0 | % | 100.0 | % | 100.0 | % | 100.0 | % | ||||||||
Cost of goods sold: |
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Materials |
52.5 | % | 53.7 | % | 54.3 | % | 59.6 | % | ||||||||
Labor |
6.7 | % | 6.6 | % | 6.6 | % | 6.9 | % | ||||||||
Overhead |
21.8 | % | 20.7 | % | 21.5 | % | 21.1 | % | ||||||||
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81.0 | % | 81.0 | % | 82.4 | % | 87.6 | % | |||||||||
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Gross profit |
19.0 | % | 19.0 | % | 17.6 | % | 12.4 | % | ||||||||
Selling, general and administrative expenses |
12.1 | % | 13.7 | % | 11.3 | % | 13.3 | % | ||||||||
Special charges, net |
0.7 | % | 24.6 | % | 0.9 | % | 12.5 | % | ||||||||
Other operating (income) loss, net |
(0.7 | )% | (0.7 | )% | 0.1 | % | 0.1 | % | ||||||||
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Operating income (loss) |
6.9 | % | (18.6 | )% | 5.3 | % | (13.5 | )% | ||||||||
Other expense (income): |
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Interest expense, net |
4.7 | % | 2.3 | % | 4.2 | % | 4.1 | % | ||||||||
Foreign currency and other (gain) loss, net |
0.3 | % | 0.1 | % | (0.2 | )% | 0.2 | % | ||||||||
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Income (loss) before income taxes and discontinued operations |
1.9 | % | (21.0 | )% | 1.2 | % | (17.9 | )% | ||||||||
Income tax expense |
1.4 | % | 0.6 | % | 1.5 | % | 0.0 | % | ||||||||
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Loss from continuing operations |
0.5 | % | (21.6 | )% | (0.3 | )% | (17.9 | )% | ||||||||
(Loss) income from discontinued operations |
0.0 | % | 0.2 | % | 0.0 | % | (0.2 | % | ||||||||
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Net loss |
0.5 | % | (21.4 | )% | (0.3 | )% | (18.1 | )% | ||||||||
Net income attributable to noncontrolling interests |
0.0 | % | (0.1 | )% | 0.0 | % | 0.0 | % | ||||||||
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Net loss attributable to Polymer Group, Inc. |
0.5 | % | (21.5 | )% | (0.3 | )% | (18.2 | )% | ||||||||
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In addition, variability in raw material costs, including polypropylene resin and other resins and fibers, significantly impacts our net sales, COGS and gross margins as a percent of net sales. The comparison of our results for 2012 with 2011 is affected by such fluctuations.
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Comparison of Successor One Month Ended January 28, 2012 and Predecessor One Month January 28, 2011
The following table sets forth components of our net sales and operating income (loss) by operating division for the one month ended January 28, 2012, the one month ended January 28, 2011 and the corresponding change (dollars in millions):
One Month Ended | ||||||||||||
Successor | Predecessor | |||||||||||
January 28,
2012 |
January 28,
2011 |
Change | ||||||||||
Net sales: |
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Nonwovens Segments |
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U.S. Nonwovens |
$ | 27.0 | $ | 26.1 | $ | 0.9 | ||||||
Europe Nonwovens |
22.8 | 24.3 | (1.5 | ) | ||||||||
Asia Nonwovens |
9.4 | 9.4 | | |||||||||
Latin America Nonwovens |
22.7 | 20.0 | 2.7 | |||||||||
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Total Nonwovens Segments |
81.9 | 79.8 | 2.1 | |||||||||
Oriented Polymers |
4.1 | 4.8 | (0.7 | ) | ||||||||
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$ | 86.0 | $ | 84.6 | $ | 1.4 | |||||||
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Operating income (loss): |
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U.S. Nonwovens |
$ | 2.3 | $ | 2.5 | $ | (0.2 | ) | |||||
Europe Nonwovens |
1.0 | 1.8 | (0.8 | ) | ||||||||
Asia Nonwovens |
1.3 | 1.7 | (0.4 | ) | ||||||||
Latin America Nonwovens |
3.4 | 2.1 | 1.3 | |||||||||
Oriented Polymers |
0.5 | 0.6 | (0.1 | ) | ||||||||
Unallocated Corporate, net of eliminations |
(2.0 | ) | (3.6 | ) | 1.6 | |||||||
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6.5 | 5.1 | 1.4 | ||||||||||
Special charges, net |
(0.6 | ) | (20.8 | ) | 20.2 | |||||||
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$ | 5.9 | $ | (15.7 | ) | $ | 21.6 | ||||||
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The amounts for acquisition and integration expenses and special charges, net have not been allocated to our reportable business divisions because our management does not evaluate such charges on a division-by-division basis. Division operating performance is measured and evaluated before such items.
Net Sales
Net sales were $86.0 million for the one month ended January 28, 2012, an increase of $1.4 million, or 1.7%, from net sales of $84.6 million from the comparable period of fiscal 2011. Net sales for 2012 increased in the Nonwovens Segments from 2011 by 2.6%, and net sales in 2012 in the Oriented Polymers segment decreased 14.6% from 2011 results. A reconciliation of the change in net sales between the one month ended January 28, 2011 and the one month ended January 28, 2012 is presented in the following table (dollars in millions):
Nonwovens | ||||||||||||||||||||||||||||
US | Europe | Asia |
Latin
America |
Total |
Oriented
Polymers |
Total | ||||||||||||||||||||||
One month ended January 28, 2011 |
$ | 26.1 | $ | 24.3 | $ | 9.4 | $ | 20.0 | $ | 79.8 | $ | 4.8 | $ | 84.6 | ||||||||||||||
Change in sales due to: |
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Volume |
1.3 | 0.2 | | 3.4 | 4.9 | (1.0 | ) | 3.9 | ||||||||||||||||||||
Price/mix |
(0.4 | ) | (0.9 | ) | (0.1 | ) | 0.3 | (1.1 | ) | 0.3 | (0.8 | ) | ||||||||||||||||
Foreign currency translation |
| (0.8 | ) | 0.1 | (1.0 | ) | (1.7 | ) | | (1.7 | ) | |||||||||||||||||
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One month ended January 28, 2012 |
$ | 27.0 | $ | 22.8 | $ | 9.4 | $ | 22.7 | $ | 81.9 | $ | 4.1 | $ | 86.0 | ||||||||||||||
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Nonwovens Segments:
Of the $4.9 million aggregate volume increase in the Nonwoven Segments sales, $6.8 million was associated with the disruption in operations in fiscal 2011 at our Cali, Colombia facility due to the impacts of the previously discussed flood at the location. In our Latin America region, excluding the Cali Colombia site, our sales volume decreased $3.4 million year-over-year due to lower sales in the hygiene and industrial markets, partially offset by higher demand in the healthcare market. The U.S. volumes improved principally due to higher demand in the consumer wipes, commercial wipes and healthcare markets and to a lesser extent in the hygiene and industrial markets. The European volume increase was due to the stabilization of underlying demand in our industrial markets and an increase in volumes in our consumer disposables, including higher wipes volumes.
A decrease in sales price/mix of $1.1 million was primarily associated with the Europe and U.S. regions, partially offset by Latin America. The decreases resulted from selling price decreases related to the pass-through of lower raw material costs associated with both index-based selling agreements and market-based pricing trends. Additionally, foreign currency translation rates resulted in lower sales for 2012 compared to the prior year period of $1.7 million. Further discussion of foreign currency exchange rate risk is contained in Quantitative and Qualitative Disclosures About Market Risk included below.
Oriented Polymers:
The Oriented Polymers segment reflects the financial results of our Fabrene business operation in Canada. The $1.0 million volume decrease in sales was principally attributable to lower demand in the industrial packaging and agriculture markets, partially offset by higher demand in the building products markets. The $0.3 million increase in sales price/mix was due to higher sales pricing, primarily related to the pass-through of higher raw material costs associated with both index-based selling agreements and market-based pricing trends.
Gross Margin
Gross margin as a percent of net sales was 19% for both the one month ended January 28, 2012 and 2011. The raw material component of COGS as a percentage of net sales decreased from 53.7% in 2011 to 52.5% for 2012, whereas our labor and overhead components of the COGS increased as a percentage of net sales from 2011 to 2012. As a percentage of net sales, labor increased from 6.6% to 6.7% and overhead increased from 20.7% to 21.8%. As a percentage of net sales, depreciation expense (a component of overhead costs) increased from 3.9% in 2011 to 4.4% for 2012.
The decrease in raw material costs as a percentage of net sales was due to lower polypropylene resin, other resins and fibers raw material costs. All of the above percentages were impacted by the changes in our selling prices resulting from the pass-through of higher raw material costs.
66
Operating Income
A reconciliation of the change in operating income between the one month ended January 28, 2011 and the one month ended January 28, 2012 is presented in the following table (dollars in millions):
Nonwovens | ||||||||||||||||||||||||||||||||
US | Europe | Asia |
Latin
America |
Total
Nonwovens |
Oriented
Polymers |
Corporate/
Other |
Total | |||||||||||||||||||||||||
One month ended January 28, 2011 |
$ | 2.5 | $ | 1.8 | $ | 1.7 | $ | 2.1 | $ | 8.1 | $ | 0.6 | $ | (24.4 | ) | $ | (15.7 | ) | ||||||||||||||
Change in operating income due to: |
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Volume |
(0.1 | ) | (0.1 | ) | (0.3 | ) | 1.2 | 0.7 | (0.3 | ) | | 0.4 | ||||||||||||||||||||
Price/mix |
(0.4 | ) | (0.8 | ) | | 0.3 | (0.9 | ) | 0.3 | | (0.6 | ) | ||||||||||||||||||||
Lower raw material costs |
0.6 | 0.2 | 0.1 | 2.7 | 3.6 | 0.2 | | 3.8 | ||||||||||||||||||||||||
(Higher) lower manufacturing costs |
(0.3 | ) | 0.3 | 0.3 | (2.3 | ) | (2.0 | ) | (0.2 | ) | | (2.2 | ) | |||||||||||||||||||
Foreign currency |
| (0.2 | ) | (0.1 | ) | (0.6 | ) | (0.9 | ) | (0.1 | ) | 0.8 | (0.2 | ) | ||||||||||||||||||
(Higher) lower depreciation and amortization expense |
(0.3 | ) | (0.3 | ) | (0.5 | ) | 0.1 | (1.0 | ) | (0.1 | ) | (0.1 | ) | (1.2 | ) | |||||||||||||||||
Purchase accounting adjustments, primarily inventory value impacts |
| | | | | | | | ||||||||||||||||||||||||
Lower special charges, net |
| | | | | | 20.2 | 20.2 | ||||||||||||||||||||||||
All other, including lower S,G&A spending |
0.3 | 0.1 | 0.1 | (0.1 | ) | 0.4 | 0.1 | 0.9 | 1.4 | |||||||||||||||||||||||
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One month ended January 28, 2012 |
$ | 2.3 | $ | 1.0 | $ | 1.3 | $ | 3.4 | $ | 8.0 | $ | 0.5 | $ | (2.6 | ) | $ | 5.9 | |||||||||||||||
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Consolidated operating income improved by $21.6 million, from a loss of $15.7 million for the one month ended January 28, 2011 to income of $5.9 million for the one month ended January 28, 2012. The predominant contributing factor was lower special charges of $20.2 million, primarily associated with costs resulting from the Merger. Raw material costs were lower by $3.8 million, but were partially offset by increases in sales price/mix of $0.6 million. The sales price/mix was negatively impacted from selling price decreases related to the pass-through of lower raw material costs associated with both index-based selling agreements and market-based pricing trends, and changes in product mix. The net effect of raw material cost decreases and sales price changes resulted in an increase in our operating income of $3.2 million in 2012 compared to the comparable period of 2011. Manufacturing costs were $2.2 million higher than the prior year, predominantly due to unfavorable results from the Latin America region. In addition, the U.S. region incurred incremental manufacturing costs of $0.7 million, year-over-year, due to the inclusion of the lease expense associated with the new U.S. spunmelt manufacturing line.
Selling, general and administrative expenses were $10.5 million in the one month ended January 28, 2012 compared to $11.6 million for the same period in 2011. The $1.1 million year-over-year decrease in selling, general and administrative costs was principally due to: (i) $1.0 million of lower stock compensation expense; (ii) $0.4 million higher amortization expense, attributable to our higher intangible assets resulting from the Blackstone Acquisition purchase accounting; (iii) $0.3 million decrease in volume-related expenses, such as distribution (including shipping and handling) costs, selling and marketing costs, and sales related taxes; and (iii) $0.2 million lower spending in other categories. Selling, general and administrative costs as a percent of net sales decreased from 13.7% in one month ended January 28, 2011 to 12.1% in one month ended January 28, 2012.
Special charges for the one month ended January 28, 2012 were $0.6 million and consisted of (i) $0.4 million of employee termination and severance expenses associated with our plant realignment cost initiatives; (ii) $0.2 million of professional fees associated with the Blackstone Acquisition and other items. Special charges for the one month ended January 28, 2011 were $20.8 million and consisted of (i) $6.2 million of professional
67
fees and other transaction costs associated with the Blackstone Acquisition; (ii) $12. 7 million of accelerated vesting of share-based awards due to a change in control associated with the Merger; (iii) costs of $1.7 million, primarily equipment repair, to restore our Cali, Colombia site to operational status after the severe effects of the flooding that occurred in December 2010; and (iv) $0.2 million of employee termination and severance expenses associated with our plant realignment cost initiatives.
Interest and Other Expense
Net interest expense increased from $1.9 million for the one month ended January 28, 2011 to $4.0 million for the one month ended January 28, 2012. The $2.1 million increase in net interest expense was largely due to higher debt balances and interest rates on the Senior Secured Notes issued in connection with the Transactions as compared to various term loan borrowings and the impact of having a cash flow hedge (Interest Rate Swap) in the Predecessor period. The Senior Secured Notes accrue interest at the rate of 7.75%, whereas under our predecessor credit facility, substantially all of the borrowings under such credit facilities were subject to a LIBOR floor of 2.5% with an effective rate of 7.0%.
Foreign currency and other loss was $0.3 million and $0.1 million for the one month periods ended January 28, 2012 and January 28, 2011, respectively.
Income Tax (Benefit) Expense
During the one month ended January 28, 2012, we recognized an income tax expense of $1.2 million on consolidated pre-tax book income from operations of $1.6 million. During the one month ended January 28, 2011, we recognized income tax expense of $0.5 million on consolidated pre-tax book loss from continuing operations of $17.8 million.
Our income tax expense for the one month of January 2012 and 2011 is different than such expense determined at the U.S. federal statutory rate due to losses in certain jurisdictions for which no income tax benefits are anticipated, in amounts of $0.8 million and $6.6 million, respectively; foreign withholding taxes for which tax credits are not anticipated, in amounts of $0.1 million and $0.2 million, respectively; foreign taxes calculated at statutory rates different than the U.S. federal statutory rate, in amounts of $(0.3) million and $(0.06) million, respectively; U.S. state taxes, in amounts of $0.03 million and $0.03 million, respectively; and miscellaneous items (none of which are material individually).
Income from Discontinued Operations
Discontinued operations were comprised of the net operating results of Difco for the one month period ending January 28, 2011. As stated in Business Acquisitions and Divestitures, we divested the Difco business in the second quarter of 2011. Accordingly, we have presented Difco as a discontinued operation for past and present periods. Income from discontinued operations was $0.2 million for the one month ended January 28, 2011.
Net Loss Attributable to Noncontrolling Interests
Noncontrolling interests represents the minority partners interest in the income or loss of consolidated subsidiaries which are not wholly-owned by us. During the first quarter 2011, these interests included a 20% noncontrolling interest in our Chinese subsidiary, Nanhai Nanxin. We completed the China Noncontrolling Interest Acquisition in the first quarter of 2011.
Net Income Attributable to Polymer Group, Inc.
As a result of the above, we recognized a net income attributable to Polymer Group, Inc. of $0.4 million for the one month ended January 28, 2012 compared to net loss of $18.2 million for the one month ended January 28, 2011.
68
Comparison of Successor Two Months Ended March 31, 2012 and April 2, 2011
The following table sets forth components of our net sales and operating income (loss) by operating division for the two months ended March 31, 2012, the two months ended April 2, 2011 and the corresponding change (dollars in millions):
Two Months Ended | ||||||||||||
March 31,
2012 |
April 2,
2011 |
Change | ||||||||||
Net sales: |
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Nonwovens Segments |
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U.S. Nonwovens |
$ | 64.2 | $ | 59.5 | $ | 4.7 | ||||||
Europe Nonwovens |
52.9 | 59.4 | (6.5 | ) | ||||||||
Asia Nonwovens |
27.0 | 20.4 | 6.6 | |||||||||
Latin America Nonwovens |
52.0 | 48.4 | 3.6 | |||||||||
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Total Nonwovens Segments |
196.1 | 187.7 | 8.4 | |||||||||
Oriented Polymers |
13.1 | 11.3 | 1.8 | |||||||||
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$ | 209.2 | $ | 199.0 | $ | 10.2 | |||||||
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Operating income (loss): |
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U.S. Nonwovens |
$ | 4.2 | $ | 1.5 | $ | 2.7 | ||||||
Europe Nonwovens |
2.6 | (0.6 | ) | 3.2 | ||||||||
Asia Nonwovens |
2.7 | 2.6 | 0.1 | |||||||||
Latin America Nonwovens |
9.4 | 1.1 | 8.3 | |||||||||
Oriented Polymers |
1.2 | 0.2 | 1.0 | |||||||||
Unallocated Corporate, net of eliminations |
(8.4 | ) | (31.2 | ) | 22.8 | |||||||
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11.7 | (26.4 | ) | 38.1 | |||||||||
Special charges, net |
(0.6 | ) | (0.6 | ) | | |||||||
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$ | 11.1 | $ | (27.0 | ) | $ | 38.1 | ||||||
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The amounts for acquisition and integration expenses and special charges, net have not been allocated to our reportable business divisions because our management does not evaluate such charges on a division-by-division basis. Division operating performance is measured and evaluated before such items.
Net Sales
Net sales were $209.2 million for the two months ended March 31, 2012, an increase of $10.2 million, or 5.1%, from net sales of $199.0 million from the comparable period of fiscal 2011. Net sales for 2012 increased in the Nonwovens Segments from 2011 by 4.5%, and net sales in 2012 in the Oriented Polymers segment improved 15.9% from 2011 results. A reconciliation of the change in net sales between the two months ended April 2, 2011 and the two months ended March 31, 2012 is presented in the following table (dollars in millions):
Nonwovens | ||||||||||||||||||||||||||||
US | Europe | Asia |
Latin
America |
Total |
Oriented
Polymers |
Total | ||||||||||||||||||||||
Two months ended April 2, 2011 |
$ | 59.5 | $ | 59.4 | $ | 20.4 | $ | 48.4 | $ | 187.7 | $ | 11.3 | $ | 199.0 | ||||||||||||||
Change in sales due to: |
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Volume |
6.8 | (2.7 | ) | 5.5 | 6.4 | 16.0 | 0.8 | 16.8 | ||||||||||||||||||||
Price/mix |
(2.1 | ) | (1.1 | ) | 0.6 | (2.0 | ) | (4.6 | ) | 1.1 | (3.5 | ) | ||||||||||||||||
Foreign currency translation |
| (2.7 | ) | 0.5 | (0.8 | ) | (3.0 | ) | (0.1 | ) | (3.1 | ) | ||||||||||||||||
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Two months ended March 31, 2012 |
$ | 64.2 | $ | 52.9 | $ | 27.0 | $ | 52.0 | $ | 196.1 | $ | 13.1 | $ | 209.2 | ||||||||||||||
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Nonwovens Segments:
Of the $16.0 million aggregate volume increase in the Nonwoven Segments sales, $15.3 million was associated with the disruption in operations in fiscal 2011 at our Cali, Colombia facility due to the impacts of the previously discussed flood at the location. In our Latin America region, excluding the Cali Colombia site, our sales volume decreased $8.9 million due to lower sales in the hygiene and industrial markets, partially offset by higher demand in the healthcare market. The U.S. volumes improved principally due to higher demand in the hygiene market and to a lesser extent in the consumer wipes, commercial wipes, healthcare and industrial markets. The Asia volume increase was due to higher demand in the healthcare market. The European volume decrease was due to weak demand in all markets with the exception of the healthcare market.
A decrease in sales price/mix of $4.6 million was primarily associated with the U.S., Latin America and Europe regions, partially offset by Asia. The decreases resulted from selling price decreases related to the pass-through of lower raw material costs associated with both index-based selling agreements and market-based pricing trends. Additionally, foreign currency translation rates resulted in lower sales for 2012 compared to the prior year period of $3.0 million. Further discussion of foreign currency exchange rate risk is contained in Quantitative and Qualitative Disclosures About Market Risk included below.
Oriented Polymers:
The Oriented Polymers segment reflects the financial results of our Fabrene business operation in Canada. The $0.8 million volume increase in sales was principally attributable to higher demand in the building products markets, partially offset by lower demand in the industrial packaging and agriculture markets. The $1.1 million increase in sales price/mix was due to higher sales pricing, primarily related to the pass-through of higher raw material costs associated with both index-based selling agreements and market-based pricing trends.
Gross Margin
Gross margin as a percent of net sales for the two months ended March 31, 2012 increased to 17.6% from 12.4% in the comparative period in 2011. The raw material component of COGS as a percentage of net sales decreased from 59.6% in 2011 to 54.3% for 2012. The labor component of COGS as a percentage of net sales decreased from 6.9% in 2011 to 6.6% for 2012. The overhead component of COGS as a percentage of net sales increased from 21.1% in 2011 to 21.5% for 2012. As a percentage of net sales, depreciation expense (a component of overhead costs) increased from 3.7% in 2011 to 4.5% for 2012.
The decrease in raw material costs as a percentage of net sales was due to lower polypropylene resin, other resins and fibers raw material costs. All of the above percentages were impacted by the changes in our selling prices resulting from the pass-through of higher raw material costs.
70
Operating Income
A reconciliation of the change in operating income between the two months ended April 2, 2011 and the two months ended March 31, 2012 is presented in the following table (dollars in millions):
Nonwovens | ||||||||||||||||||||||||||||||||
US | Europe | Asia |
Latin
America |
Total
Nonwovens |
Oriented
Polymers |
Corporate/
Other |
Total | |||||||||||||||||||||||||
Two months ended April 2, 2011 |
$ | 1.5 | $ | (0.6 | ) | $ | 2.6 | $ | 1.1 | $ | 4.6 | $ | 0.2 | $ | (31.8 | ) | $ | (27.0 | ) | |||||||||||||
Change in operating income due to: |
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Volume |
0.5 | (1.2 | ) | 1.7 | 4.1 | 5.1 | 0.1 | | 5.2 | |||||||||||||||||||||||
Price/mix |
(2.1 | ) | (1.1 | ) | 0.7 | (2.1 | ) | (4.6 | ) | 1.1 | | (3.5 | ) | |||||||||||||||||||
Lower (higher) raw material costs |
2.3 | 0.5 | (1.4 | ) | 0.2 | 1.6 | (0.9 | ) | 0.2 | 0.9 | ||||||||||||||||||||||
(Higher) lower manufacturing costs |
(1.1 | ) | (0.1 | ) | (0.8 | ) | 2.2 | 0.2 | (0.2 | ) | | | ||||||||||||||||||||
Foreign currency |
0.1 | 0.7 | | 1.0 | 1.8 | | (1.0 | ) | 0.8 | |||||||||||||||||||||||
(Higher) lower depreciation and amortization expense |
(0.2 | ) | (0.2 | ) | (0.9 | ) | 0.2 | (1.1 | ) | | | (1.1 | ) | |||||||||||||||||||
Purchase accounting adjustments, primarily inventory value impacts |
2.8 | 4.0 | 1.3 | 1.8 | 9.9 | 0.6 | | 10.5 | ||||||||||||||||||||||||
Lower special charges, net |
| | | | | | 23.2 | 23.2 | ||||||||||||||||||||||||
All other, including lower S,G&A spending |
0.4 | 0.6 | (0.5 | ) | 0.9 | 1.4 | 0.3 | 0.4 | 2.1 | |||||||||||||||||||||||
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Two months ended March 31, 2012 |
$4.2 | $2.6 | $2.7 | $9.4 | $18.9 | $1.2 | $ | (9.0 | ) | $ | 11.1 | |||||||||||||||||||||
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Consolidated operating income improved by $38.1 million, from a loss of $27.0 million for the two months ended April 2, 2011 to income of $11.1 million for the two months ended March 31, 2012. Of the $38.1 million improvement in operating income, $33.7 million was due to lower special charges of $23.2 million, primarily associated with costs resulting from the Transactions, and $10.5 million of purchase accounting adjustments primarily associated with stepped-up inventory values. The net impact of the previously discussed increase in volumes due to the disruption in operations in fiscal 2011 at our Cali, Colombia facility, combined with, other changes in the business, resulted in an increase in operating income due to volume of $5.2 million. Raw material costs were lower by $0.9 million, but were fully offset by decreases in sales price/mix of $3.5 million. The sales price/mix was negatively impacted from selling price decreases related to the pass-through of lower raw material costs associated with both index-based selling agreements and market-based pricing trends, and changes in product mix. The net effect of raw material cost decreases and sales price changes resulted in a decrease in our operating income of $2.6 million in 2012 compared to the comparable period of 2011. The U.S. region incurred incremental manufacturing costs of $1.4 million, year-over-year, due to the inclusion of the lease expense associated with the new U.S. spunmelt manufacturing line.
Selling, general and administrative expenses were $23.7 million in the two months ended March 31, 2012 compared to $26.5 million for the same period in 2011. The $2.8 million year-over-year decrease in selling, general and administrative costs was principally due to: (i) $1.8 million decrease in volume-related expenses, such as distribution (including shipping and handling) costs, selling and marketing costs, and sales related taxes; (ii) $0.8 million of lower expense associated with our short-term incentive compensation plan; and (iii) $0.2 million lower spending in other categories. Selling, general and administrative costs as a percent of net sales decreased from 13.3% in two months ended April 2, 2011 to 11.3% in the two months ended March 31, 2012.
Special charges for the two months ended March 31, 2012 were $1.8 million and consisted of (i) $0.7 million of professional fees associated with our recently announced internal redesign and restructuring of global operations initiative, see Recent Developments Internal Redesign and Restructuring of Global Operations and Liquidity and Capital Resources for further details; (ii) $0.3 million of employee termination and severance expenses associated with out IT support outsource initiative; (iii) $0.3 million of employee termination and severance expenses associated with our plant realignment cost initiatives; (iv) $0.2 million of
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professional fees associated with the Blackstone Acquisition; and (v) $0.3 million of other restructuring costs and other charges related to our pursuit of other business transaction opportunities. Special charges for the two months ended April 2, 2011 were $24.9 million and consisted of (i) $24.2 million of professional fees and other transaction costs associated with the Blackstone Acquisition; (ii) $0.3 million of other charges related to our pursuit of other business transaction opportunities; (iii) $0.3 million of employee termination and severance expenses associated with our plant realignment cost initiatives; and (iv) $0.1 million of site clean-up costs to restore our Cali, Colombia manufacturing site to operational status after the severe effects of the flooding that occurred in December 2010;
Interest and Other Expense
Net interest expense increased from $8.2 million for the two months ended April 2, 2011 to $8.8 million for the two months ended March 31, 2012. The $0.6 million increase in net interest expense was due to higher debt balances and lower amounts of capitalized interest with respect to our capacity expansion initiatives.
Foreign currency and other loss was a gain of $0.3 million and a loss $0.3 million for the two month periods ended March 31, 2012 and April 2, 2011, respectively.
Income Tax (Benefit) Expense
During the two months ended March 31, 2012, we recognized an income tax expense of $3.3 million on consolidated pre-tax book income from operations of $2.6 million. During the two months ended April 2, 2011, we recognized income tax expense of $0.1 million on consolidated pre-tax book loss from continuing operations of $35.5 million.
Our income tax expense in any period is different than such expense determined at the U.S. statutory rate primarily due to losses in certain jurisdictions for which no income tax benefits are anticipated, foreign withholding taxes for which tax credits are not anticipated, changes in the amounts recorded for tax uncertainties in accordance with ASC 740-10, Income Taxes, and foreign taxes calculated at statutory rates different than the U.S. federal statutory rate.
Income from Discontinued Operations
Discontinued operations were comprised of the net operating results of Difco for the two months ending April 2, 2011. As stated in Business Acquisitions and Divestitures, we divested the Difco business in the second quarter of 2011. Accordingly, we have presented Difco as a discontinued operation for past and present periods. Loss from discontinued operations was $0.5 million for the two months ended April 2, 2011.
Net Loss Attributable to Noncontrolling Interests
Noncontrolling interests represents the minority partners interest in the income or loss of consolidated subsidiaries which are not wholly-owned by us. During the first quarter 2011, these interests included a 20% noncontrolling interest in our Chinese subsidiary, Nanhai Nanxin. We completed the China Noncontrolling Interest Acquisition in the first quarter of 2011.
Net Income Attributable to Polymer Group, Inc.
As a result of the above, we recognized a net loss attributable to Polymer Group, Inc. of $0.7 million for the two months ended March 31, 2012 compared to net loss of $36.2 million for the two months ended April 2, 2011.
Liquidity and Capital Resources
Our primary source of liquidity continues to be cash balances on hand, cash flows from operations, cash inflows from the sale of certain account receivables through our factoring arrangements, borrowing availability under our existing credit facilities, our ABL facility, and a potential new China based financing arrangement for our New China Hygiene Line.
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Of our $79.6 million of cash and cash equivalents balance as of March 31, 2012, $62.6 million was held by subsidiaries outside of the U.S., the vast majority of which was available for repatriation through various intercompany arrangements.
We currently have intercompany loan agreements in place that allow us to permanently repatriate foreign subsidiary cash balances to the U.S. without being subject to significant amounts of either foreign jurisdiction withholding taxes or adverse U.S. taxation. In addition, our U.S. legal entities have royalty arrangements, associated with our foreign subsidiaries use of U.S. legal entities intellectual property rights that allow us to permanently repatriate foreign subsidiary cash balances, subject to foreign jurisdiction withholding tax requirements, ranging from 5% to 10%. Should we decide to permanently repatriate foreign jurisdiction earnings by means of a dividend, the repatriated cash would be subject to foreign jurisdiction withholding tax requirements, ranging from 5% to 10%. We believe that any such dividend activity and the related tax effect would not be material.
Our U.S. legal entities in the past have also borrowed cash, on a temporary basis, from our foreign subsidiaries to meet U.S. obligations via short-term intercompany loans. Our U.S. legal entities may in the future borrow from our foreign subsidiaries.
Comparison as of March 31, 2012 and December 31, 2011
March 31,
2012 |
December 31,
2011 |
|||||||
(Dollars in millions) | ||||||||
Balance Sheet Data: |
||||||||
Cash and cash equivalents |
$ | 79.6 | $ | 72.7 | ||||
Working capital |
163.2 | 152.5 | ||||||
Total assets |
1,059.7 | 1,060.6 | ||||||
Total debt |
598.9 | 600.4 | ||||||
Total PGI shareholders equity |
192.6 | 187.3 |
We had working capital (which consists of current assets less current liabilities) of approximately $163.2 million at March 31, 2012 compared with $152.5 million at December 31, 2011. As compared to December 31, 2011, our working capital balances increased $10.7 million. Current assets increased by $4.3 million and current liabilities decreased $6.4 million. The $10.7 million increase was due to: (i) a $6.3 million decrease in accounts payable and accrued liabilities balances; (ii) a $6.9 million increase in cash-on-hand; (iii) a $4.7 million reduction in inventories; (iv) a $1.4 million increase in other current assets primarily due to higher prepaid expense balances (the annual Blackstone management advisory paid at the beginning of the fiscal year, prepaid insurance, etc.), higher amounts due from factoring agents, which was partially offset by lower VAT receivables and lower amounts attributable to assets held for sale; (v) a $0.7 million increase in trade and other accounts receivable; (vi) a $0.7 million decrease in short-term borrowings and current portion of long-term debt, principally due to lower borrowings of $2.0 million under the Argentina short-term working capital borrowing facility, which was partially offset by a $1.4 million Corporate short-term borrowing facility associated with our annual property insurance premium; and (vii) a $0.6 million increase in income taxes payable.
Accounts receivable at March 31, 2012 were $141.9 million as compared to $141.2 million at December 31, 2011, an increase of $0.7 million. The net increase in accounts receivable was primarily attributable to higher overall selling prices associated with product sold to customers during first quarter 2012 as compared to fourth quarter 2011. We believe that our reserves adequately protect us against foreseeable increased collection risk. Accounts receivable represented approximately 44 days of sales outstanding at March 31, 2012 and December 31, 2011.
Inventories at March 31, 2012 were $99.2 million, a decrease of $4.7 million from inventories at December 31, 2011 of $103.9 million. The $4.7 million decrease in inventory was comprised of a $7.1 million decrease in finished goods; partially offset by an increase in work-in process of $2.4 million. We had inventory
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representing approximately 37 days of cost of sales on hand at March 31, 2012 compared to 39 days of cost of sales on hand at December 31, 2011.
Accounts payable and accrued liabilities at March 31, 2012 were $184.2 million as compared to $190.5 million at December 31, 2011, a decrease of $6.3 million. Our accrued liability balances decreased by $15.1 million, while our accounts payable balances increased by $8.8 million. Of the $15.1 million decrease in accrued liabilities, $11.0 million was associated with accrued interest on the Senior Secured Notes. Interest on the Senior Secured Notes is payable twice annually on February 1st and August 1st. Of the remaining $4.1 million reduction in accrued liabilities, $3.5 million was due to our first quarter 2012 installment payment to a key supplier in the first quarter of 2012 for the aforementioned New Suzhou Medical Line. The $8.8 million increase in accounts payable was due to higher prices for raw materials. Accounts payable and accrued liabilities balances were also impacted by accruals with respect to incentive compensation plans and the timing of payroll cycles, acceptance of vendor discounts, changes in terms regarding purchases of raw materials from certain vendors, and changes in restructuring accruals and various other accruals for non-income taxes and other third-party fees. Accounts payable and accrued liabilities represented approximately 70 days of cost of sales outstanding at March 31, 2012 compared to 71 days of cost of sales outstanding at December 31, 2011.
Comparison as of Three Months Ended March 31, 2012, Two Months Ended April 2, 2011 and One Month Ended January 28, 2011
Three Months
Ended March 31, 2012 |
Two Months
Ended April 2, 2011 |
One Month
Ended January 28, 2011 |
||||||||||
Successor | Successor | Predecessor | ||||||||||
(Dollars in millions) | ||||||||||||
Cash Flow Data: | ||||||||||||
Net cash provided by (used in) operating activities |
$ | 19.6 | $ | (15.3 | ) | $ | (25.3 | ) | ||||
Net cash used in investing activities |
(11.7 | ) | (421.2 | ) | (8.3 | ) | ||||||
Net cash (used in) provided by financing activities |
(1.5 | ) | 443.1 | 31.4 |
Operating Activities
As sales volumes and raw material costs change, inventory and accounts receivable balances are expected to rise and fall, accordingly, and thus results in changes in our levels of working capital balances and cash flow from operations.
Net cash provided by operating activities was $19.6 million in the three months ended March 31, 2012, compared to cash used in operating activities of $15.3 million in the two months ended April 2, 2011, and compared to cash used in operating activities of $25.3 million in the one month ended January 28, 2011.
Three Months Ended March 31, 2012
Of the $19.6 million of cash provided by operating activities in the three month period ended March 31, 2012, $15.6 million was attributable to net income, excluding the adjustments for non-cash transactions, and $4.0 million was associated with an increase in other assets and liabilities, partially offset by a decrease in working capital.
Two Months Ended April 2, 2011
The $15.3 million of cash used in operating activities in the two month period ended April 2, 2011, was influenced by the following activities related to the Transactions: (i) we had $24.2 million of cash outlays for professional fees, excluding direct financing costs; and (ii) we had a favorable movement in other current assets as a result of the utilization of $31.1 million of restricted cash. Our operating cash flows for the two month period were negatively impacted due to the disruption of our manufacturing activities at our Cali, Colombia manufacturing facility.
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One Month Ended January 28, 2011
The $25.3 million of cash used in operating activities in the one month period ended January 28, 2011, was influenced by the following activities related to the Transactions: (i) we had $6.1 million of cash outlays for professional fees, excluding direct financing costs; and (ii) we had an unfavorable movement in other current assets due to the reclassification of $31.1 million of cash and cash equivalents as restricted cash. Our operating cash flows for the one month period were negatively impacted due to the disruption of our manufacturing activities at our Cali, Colombia manufacturing facility.
We review our business on an ongoing basis relative to current and expected market conditions, attempting to match our production capacity and cost structure to the demands of the markets in which we participate, and strive to continuously streamline our manufacturing operations consistent with world-class standards. Accordingly, in the future we may decide to undertake certain restructuring efforts to improve our competitive position. To the extent from time to time further decisions are made to restructure our business, such actions could result in cash restructuring charges and asset impairment charges, which could be material.
Cash tax payments are significantly influenced by, among other things, actual operating results in each of our tax jurisdictions, changes in tax law, changes in our tax structure and any resolutions of uncertain tax positions.
Investing Activities
Net cash used in investing activities amounted to $11.7 million, $421.2 million and $8.3 million in the three months ended March 31, 2012, the two months ended April 2, 2011 and the one month ended January 28, 2011, respectively.
Of the $11.7 million of cash used in investing activities in the three month period ended March 31, 2012, $13.3 million was associated with capital expenditures; and $1.6 million was due to cash proceeds associated with the disposal of assets.
Of the $421.2 million of cash used in investing activities in the two month period ended April 2, 2011, $403.5 million was attributable to the Merger, representing the purchase price; $10.5 million was associated with capital expenditures; and $7.2 million of cash was used to acquire the remaining noncontrolling interest in Nanhai, China.
Of the $8.3 million of cash used in investing activities in the one month period ended January 28, 2011, $8.4 million was associated with capital expenditures and $0.1 million was due to cash proceeds associated with the disposal of assets.
Capital expenditures in all three periods were predominantly associated with our strategic capacity expansion projects (see Recent Transactions and Events Recent Expansion Initiatives for further details) and our annual maintenance requirements to sustain our current operations. We estimate our annual maintenance capital expenditures to be less than $15.0 million.
As business conditions and working capital requirements change, we actively seek to manage our capital expenditures where possible, enabling us to appropriately balance cash flows from operations with capital expenditures.
Financing Activities
Net cash used in financing activities amounted to $1.5 million in the three months ended March 31, 2012, while net cash provided by financing activities amounted to $443.1 million and $31.4 million in the two months ended April 2, 2011 and the one month ended January 28, 2011, respectively.
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Of the $1.5 million of cash used in financing activities in the three month period ended March 31, 2012, $1.5 million of cash proceeds was attributable to borrowings and $3.0 million of cash was used to repay borrowings.
Of the $443.1 million of cash provided by financing activities in the two month period ended April 2, 2011, $435.6 million was attributable to the Transactions and the remaining $7.5 million was associated with post-Transaction business activities. Of the $435.6 million net cash proceeds associated with the Transactions, $560.0 million of cash inflows resulted from the issuance of the Senior Secured Notes; $365.0 million of cash outlays was associated with the repayment of our pre-merger debt; $259.9 million of cash inflows related to the issuance of our common stock; and $19.3 million of cash outlays associated with loan acquisition costs. Of the remaining $7.5 million of net cash proceeds associated with post-Transactions business activities, $9.2 million were associated with cash proceeds from borrowings; and $1.7 million represented cash outlays for the repayment of debt.
Of the $31.4 million of cash provided by financing activities in the one month period ended January 28, 2011, $31.5 million of cash proceeds was attributable to borrowings in connection with the Transactions and the remaining $0.1 million net cash outlays were attributable to pre-Transactions business activities.
While we have experienced stabilization in most of our end-use markets, we continue to experience volatility in raw material pricing, including a significant increase in near term pricing and tight raw material supply conditions and increased competitive pricing pressures as new capacity comes into the market. However, based on our ability to generate positive cash flows from operations and the financial flexibility provided by our credit facilities, we believe that we have the financial resources necessary to meet our operating needs, fund our capital expenditures and make all necessary contributions to our retirement plans in the foreseeable future. In addition to cash from operations, we have access to the ABL Facility (subject to the available borrowing base) as a result of the Transactions, cash on our balance sheet, our factoring agreements and our credit facility in Argentina to provide liquidity going forward.
Contractual Obligations
The following table sets forth our contractual obligations under existing debt agreements, operating leases and capital leases that have initial or non-cancellable lease terms in excess of one year as of March 31, 2012 and purchase commitments as of March 31, 2012 (dollars in millions):
Payments Due by Period | ||||||||||||||||||||
Total |
Less
than 1 Year |
1 - 3
Years |
3 - 5
Years |
More
than 5 Years |
||||||||||||||||
Debt, including short-term borrowings (1) |
$ | 599.0 | $ | 11.8 | $ | 22.9 | $ | 4.3 | $ | 560.0 | ||||||||||
Obligations under third-party, nonaffiliated operating lease agreements (2) |
62.4 | 11.6 | 20.5 | 17.6 | 12.7 | |||||||||||||||
Capital lease obligations (3) |
0.4 | 0.2 | 0.2 | | | |||||||||||||||
Purchase commitments (4) |
87.0 | 74.2 | 12.8 | | | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total (5) |
$ | 748.8 | $ | 97.8 | $ | 56.4 | $ | 21.9 | $ | 572.7 | ||||||||||
|
|
|
|
|
|
|
|
|
|
(1) | Excludes estimated cash interest payments of approximately $45.5 million, $87.9 million, $86.9 million and $86.8 million for periods less than 1 year, 1 to 3 years, 3 to 5 years and more than 5 years, respectively, based on the assumption that the rate of interest remains unchanged from March 31, 2012 and only required amortization payments are made. |
(2) | We lease certain manufacturing, warehousing and other facilities and equipment under operating leases. The leases on most of the properties contain renewal provisions. |
(3) | Represents rental payments under capital leases with initial or remaining non-cancelable terms in excess of one year. |
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(4) | Represents our commitments related to the purchase of raw materials, maintenance, converting services and capital projects, including our obligations associated with the China Capital Expansion Projects (discussed in further detail below). As of March 31, 2012, we have documentary letters of credit related to $7.2 million of raw material purchases that are included in this amount. |
(5) | See Other Obligations and Commitments below for further discussion of other contractual obligations, including unrecognized tax obligations. |
Debt Obligations
In connection with the Transactions, we incurred significant indebtedness and became highly leveraged.
Our liquidity requirements are significant, primarily due to debt service requirements. We believe that our existing cash, plus the amounts we expect to generate from operations and amounts available through our ABL Facility, will be sufficient to meet our operating needs for the next twelve months, including working capital requirements, capital expenditures and debt repayment obligations.
As market conditions warrant, we and our major equity holders, including the Sponsor and its affiliates, may from time to time, seek to repurchase our debt securities or repay loans, including the Senior Secured Notes and loans under the ABL Facility, in privately negotiated or open market transactions, by tender offer or otherwise.
Senior Secured Notes
In connection with the Transactions, Polymer Group issued the Senior Secured Notes which are fully, unconditionally and jointly and severally guaranteed on a senior secured basis by each of Polymer Groups existing wholly-owned domestic subsidiaries.
The indenture governing the Senior Secured Notes, among other restrictions, limits our ability and the ability of our restricted subsidiaries to: (i) incur or guarantee additional debt or issue disqualified stock or preferred stock; (ii) pay dividends and make other distributions on, or redeem or repurchase, capital stock; (iii) make certain investments; (iv) repurchase stock; (v); incur certain liens; (vi) enter into transactions with affiliates; (vii) merge or consolidate; (viii) enter into agreements that restrict the ability of subsidiaries to make dividends or other payments to Polymer Group; (ix) designate restricted subsidiaries as unrestricted subsidiaries; and (x) transfer or sell assets.
Subject to certain exceptions, the indenture permits us and our restricted subsidiaries to incur additional indebtedness, including senior indebtedness and secured indebtedness. The indenture also does not limit the amount of additional indebtedness that Parent or Holdings may incur.
ABL Facility
In connection with the Transactions, we entered into a senior secured asset-based revolving credit facility to provide for borrowings not to exceed $50.0 million, subject to borrowing base availability, with a maturity of four years. The ABL Facility provides borrowing capacity available for letters of credit and for borrowings on same-day notice, referred to as swing line loans. The ABL Facility is comprised of (i) a revolving tranche of up to $42.5 million and (ii) a first-in, last out revolving tranche of up to $7.5 million.
The ABL Facility contains certain customary representations and warranties, affirmative covenants and events of default, including among other things payment defaults, breach of representations and warranties, covenant defaults, cross-defaults and cross acceleration to certain indebtedness, bankruptcy and insolvency defaults, certain events under ERISA, certain monetary judgment defaults, invalidity of guarantees or security interests, and change of control. If such an event of default occurs, the lenders under the ABL Facility would be entitled to take various actions, including the acceleration of amounts due under the ABL Facility and all actions permitted to be taken by a secured creditor.
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As of March 31, 2012, we had no borrowings under the ABL Facility. As of March 31, 2012, the borrowing base was $34.6 million and since we had outstanding standby letters of credit of $10.9 million, the resulting net availability under the ABL Facility was $23.7 million. The aforementioned letters of credit were primarily provided to certain administrative service providers and financial institutions. None of these letters of credit had been drawn on as of March 31, 2012.
Short-term borrowings
In the first quarter of 2012, we entered into a short-term credit facility to finance insurance premium payments. The outstanding indebtedness under this short-term borrowing facility was $1.4 million as of March 31, 2012. This facility has an interest rate of 2.63% and matures at various dates through October 1, 2012. Borrowings under this facility are included in Short-term borrowings in our Consolidated Balance Sheets.
Subsidiary Indebtedness
Argentina Indebtedness
Short-term borrowings
Our subsidiary in Argentina entered into short-term credit facilities to finance working capital requirements. The outstanding indebtedness under these short-term borrowing facilities was $3.0 million as of March 31, 2012. These facilities mature at various dates through December 2012. As of March 31, 2012, the weighted average interest rate on these borrowings was 3.87%. Borrowings under these facilities are included in Short-term borrowings in our Consolidated Balance Sheets.
Long-term borrowings
In January 2007, our subsidiary in Argentina entered into an arrangement (the Argentina Credit Facility) with a banking institution in Argentina to finance the installation of a new spunmelt line at its facility near Buenos Aires, Argentina. The maximum borrowings available under the Argentina Credit Facility, excluding any interest added to principal, amount to 33.5 million Argentine pesos with respect to an Argentine peso-denominated loan and $26.5 million with respect to a U.S. dollar-denominated loan and are secured by pledges covering (i) the subsidiarys existing equipment lines; (ii) the outstanding stock of the subsidiary; and (iii) the new machinery and equipment being purchased, as well as a trust assignment agreement related to a portion of receivables due from certain major customers of the subsidiary. As of March 31, 2012, the face amount of the outstanding indebtedness was approximately $14.7 million, consisting of the U.S. dollar-denominated loan. Concurrent with the Merger, we repaid and terminated the Argentine peso-denominated loans.
As a part of the Acquisition purchase accounting process, we adjusted the recorded book value of the outstanding Argentina Credit Facility indebtedness that existed as of January 28, 2011 to the fair market value as of that date. As a result, we recorded a purchase accounting adjustment that created a contra-liability of $0.63 million and similarly reduced goodwill as of the opening balance sheet date. We are amortizing the contra-liability over the remaining term of the loan and including the amortization expense in Interest expense, net in the Consolidated Statements of Operations. The unamortized contra-liability of $0.5 million is included in Long-term debt in our March 31, 2012 Consolidated Balance Sheet. Accordingly, as of March 31, 2012, the carrying amount of the Argentina Credit Facility was $14.2 million.
The interest rate applicable to borrowings under these term loans is based on LIBOR plus 290 basis points for the U.S. dollar-denominated loan. Principal and interest payments began in July 2008 with the loans maturing as follows: annual amounts of approximately $3.5 million beginning in 2011 and continuing through 2015, and the remaining $1.7 million in 2016.
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China Facility
As discussed earlier, we entered into the China Facility in the third quarter of 2010 to finance a portion of the installation of the New Suzhou Medical Line at our manufacturing facility in Suzhou, China. The maximum borrowings available under the China Facility, excluding any interest added to principal, amounts to $20.0 million. As of March 31, 2012, we had borrowed $20.0 million under the China Facility.
The three-year term of the agreement begins with the date of the first draw down on the China Facility. We were not required to pledge any security for the benefit of the China Facility. The interest rate applicable to borrowings under the China Facility is based on three-month LIBOR plus an amount to be determined at the time of funding based on the lenders internal head office lending rate (400 basis points at the time the credit agreement was executed), but in no event would the interest rate be less than one-year LIBOR plus 250 points. We are obligated to repay $4.0 million of the principal balance in the fourth quarter of 2012, with the remaining $16.0 million to be repaid in the fourth quarter of 2013.
Other Subsidiary Indebtedness
As of March 31, 2012, our subsidiaries also had other letters of credit in the amount of $7.2 million, which was primarily provided to certain raw material vendors. None of these letters of credit had been drawn on as of March 31, 2012.
Operating Lease Obligations
We lease certain manufacturing, warehousing and other facilities and equipment under operating leases. The leases on most of the properties contain renewal provisions. Rent expense (net of sub-lease income), including incidental leases, approximated $3.5 million, $1.0 million and $0.9 million for the three months ended March 31, 2012, the two months ended April 2, 2011 and the one month ended January 28, 2011. The expenses are recognized on a straight-line basis over the life of the lease. Certain of these leases associated with our PGI Spain business were cancelled in conjunction with the Transactions. If we were to exclude the impact of the cancelled leases on our predecessor financial periods, our rent expense would have been approximately $0.5 million for the one month ended January 28, 2011.
On October 7, 2011, an equipment lease agreement associated with our new U.S. spunmelt line commenced (the Equipment Lease Agreement). The capitalized cost amount under the Equipment Lease Agreement was approximately $53.6 million. From the commencement of the lease to its fourth anniversary date, we will make annual lease payments of approximately $8.3 million. In the first quarter of 2011, we paid $2.1 million pursuant to the Equipment Lease Agreement. From the fourth anniversary date to the end of the lease term, our annual lease payments may change, as defined in the Equipment Lease Agreement. The aggregate monthly lease payments under the Equipment Lease Agreement, subject to adjustment, are expected to approximate $57.9 million.
Purchase Commitments
Of our $87.0 million of purchase commitments at March 31, 2012, $50.1 million related to the future purchase of raw materials, $36.4 million represents commitments for the acquisition of the New China Hygiene Line in China and $0.5 million related to the purchase of maintenance and converting services.
China Hygiene Expansion Project. On June 30, 2011, we entered into a firm purchase commitment to acquire a spunmelt line, the New China Hygiene Line. We plan to fund the New China Hygiene Line using a combination of existing cash balances, internal cash flows, the existing U.S.-based credit facility and new China-based financing, as needed. As of March 31, 2012, the estimated total remaining project expenses related to the New China Hygiene Line were approximately $59.0 million, which includes $36.4 million for the remaining payments associated with the acquisition of the new spunmelt line. Of the $59.0 million, $29.9 million and $28.6 million are expected to be
79
expended during the remainder of fiscal year 2012 and 2013, respectively, with the remaining amount in subsequent years. On June 30, 2011, we entered into a series of foreign exchange forward contracts with a third party institution (the June 2011 FX Forward Contracts) to purchase fixed amounts of Euros on specified future dates, coinciding with the payment amounts and dates of the new spunmelt equipment purchase contract. The objective of the June 2011 FX Forward Contracts is to minimize foreign currency exchange risk on certain future cash commitments related to the New China Hygiene Line. As of March 31, 2012, the remaining notional amount of the June 2011 FX Forward Contracts was 25.3 million, which is the equivalent of $36.4 million.
Other Obligations and Commitments
Factoring Agreements
We have entered into factoring agreements to sell, without recourse or discount, certain of our U.S. and non-U.S. company-based receivables to unrelated, third-party financial institutions for a fee based upon the gross amount of the receivables sold.
Under the terms of the factoring agreement related to the sale of U.S. company-based receivables, the maximum amount of outstanding advances at any one time is $20.0 million, which limitation is subject to change based on the level of eligible receivables, restrictions on concentrations of receivables and the historical performance of the receivables sold. Under the terms of the factoring agreements that our Mexico, Colombia and Spain subsidiaries have entered into associated with the sale of non-U.S. company-based receivables, the maximum amount of outstanding advances at any one time is $48.0 million, which limitation is subject to change based on the level of eligible receivables, restrictions on concentrations of receivables and the historical performance of the receivables sold.
The sale of our receivables under our factoring agreements accelerates the collection of cash associated with trade receivables and reduces customer credit exposure. The net amount of trade receivables due from the factoring entities, and therefore, excluded from our accounts receivable, was $8.1 million as of March 31, 2012. We may in the future increase the sale of receivables or enter into additional factoring agreements.
Other Obligations
We may be required to make significant cash outlays related to our unrecognized tax benefits. However, due to the uncertainty of the timing of future cash outflows associated with our unrecognized tax benefits, we are unable to make reasonably reliable estimates of the period of cash settlement, if any, with the respective taxing authorities. Accordingly, unrecognized tax benefits, including interest and penalties, of $27.2 million as of March 31, 2012 have been excluded from the contractual obligations table above. Through March 31, 2012, we have contributed $1.1 million and plan to contribute an additional $4.1 million to our pension and postretirement plans in 2012. Contributions in subsequent years will be dependent upon various factors, including actual return on plan assets, regulatory requirements and changes in actuarial assumptions such as the discount rate on projected benefit obligations.
Covenant Compliance
Under the indenture governing the Senior Secured Notes and under the credit agreement governing our ABL Facility, our ability to engage in activities such as incurring additional indebtedness, making investments, refinancing certain indebtedness, paying dividends and entering into certain merger transactions is governed, in part, by our ability to satisfy tests based on Adjusted EBITDA.
Our Senior Secured Notes and ABL Facility generally define Adjusted EBITDA as net income (loss) before interest expense (net of interest income), income and franchise taxes and depreciation and amortization, further adjusted to exclude certain unusual, non-cash, non-recurring and other items permitted in calculating covenant compliance under the indenture governing the Senior Secured Notes and the credit agreement governing our ABL Facility.
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We believe that Adjusted EBITDA provides useful information about flexibility under our covenants to investors, lenders, financial analysts and rating agencies since these groups have historically used EBITDA related measures in our industry, along with other measures, to estimate the value of a company, to make informed investment decisions, and to evaluate a companys ability to meet its debt service requirements. Adjusted EBITDA eliminates the effect of certain non-cash depreciation of tangible assets and amortization of intangible assets, along with the effects of interest rates and changes in capitalization which management believes may not necessarily be indicative of a companys underlying operating performance.
We believe that the presentation of Adjusted EBITDA is appropriate to provide additional information to investors about the calculation of, and compliance with, certain financial covenants in the indenture governing the Senior Secured Notes and in our ABL Facility. Adjusted EBITDA is a material component of these covenants.
Adjusted EBITDA is not a recognized term under U.S. GAAP, and should not be considered in isolation or as a substitute for a measure of our liquidity or performance prepared in accordance with U.S. GAAP and is not indicative of income from operations as determined under GAAP. Adjusted EBITDA and other non-U.S. GAAP financial measures have limitations which should be considered before using these measures to evaluate our liquidity or financial performance. Adjusted EBITDA, as presented by us, may not be comparable to similarly titled measures of other companies due to varying methods of calculation.
The following table reconciles net loss to Adjusted EBITDA (dollars in millions):
Three Months
Ended March 31, 2012 |
Twelve Months
Ended March 31, 2012 |
|||||||
Net loss |
$ | (0.3 | ) | $ | (40.3 | ) | ||
Loss from discontinued operations |
| 5.1 | ||||||
Loss from sale of discontinued operations |
| 0.7 | ||||||
Interest expense, net |
12.8 | 51.0 | ||||||
Income and franchise tax expense |
4.5 | 1.3 | ||||||
Depreciation & amortization (a) |
15.2 | 60.4 | ||||||
Adjustments resulting from application from purchase accounting (b) |
0.3 | 3.5 | ||||||
Non-cash compensation (c) |
0.2 | 0.7 | ||||||
Special charges (d) |
2.4 | 18.8 | ||||||
Foreign currency and other non-operating (gain) loss, net (e) |
(0.4 | ) | 20.9 | |||||
Severance and relocation expenses (f) |
0.8 | 2.9 | ||||||
Unusual or non-recurring charges, net |
0.1 | 1.3 | ||||||
Business optimization expense (g) |
0.4 | 0.9 | ||||||
Management, monitoring and advisory fees (h) |
0.8 | 3.2 | ||||||
Annualized incremental contribution from Cali, Colombia spunmelt lines (i) |
| 10.0 | ||||||
|
|
|
|
|||||
Adjusted EBITDA |
$ | 36.8 | $ | 140.4 | ||||
|
|
|
|
(a) | Excludes loan amortization costs that are included in interest expense. |
(b) | Reflects adjustments to inventory related to the step-up in value pursuant to U.S. GAAP resulting from the application of purchase accounting in relation to the Transactions. |
(c) | Reflects non-cash compensation costs related to employee and director restricted stock, restricted stock units and stock option plans. |
(d) | Reflects costs associated with non-cash asset impairment charges, the restructuring and realignment of manufacturing operations and management organizational structures, pursuit of certain transaction opportunities and other charges included in Special charges, net in our consolidated statement of operations. |
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(e) | Reflects (gains) losses from foreign currency translation of intercompany loans, unrealized (gains) losses on interest rate and foreign currency hedging transactions, (gains) losses on sales of assets outside the ordinary course of business, factoring costs and certain other non-operating (gains) losses recorded in Foreign Currency and Other (Gain) Loss, net above as well as (gains) losses from foreign currency transactions recorded in Other Operating (Income) Loss, net above. |
(f) | Reflects severance and relocation expenses not included under Special charges above. |
(g) | Reflects costs incurred to improve IT and accounting functions, costs associated with establishing new facilities and certain other expenses. |
(h) | Reflects management, monitoring and advisory fees paid under the Sponsor management agreement. |
(i) | Represents the annualized earnings of our spunmelt lines in Cali, Colombia for the period the plant was down due to the flooding. The adjustment is based on the actual earnings of the spunmelt lines in Colombia during the third quarter of 2010. |
Hedging Activities
Foreign Exchange Forward Contracts
On June 30, 2011, we entered into the June 2011 FX Forward Contracts to purchase fixed amounts of Euros on specified future dates, coinciding with the payment amounts and dates of the new spunmelt equipment purchase contract. The objective of the June 2011 FX Forward Contracts is to minimize foreign currency exchange risk on certain future cash commitments related to the New China Hygiene Line. As of March 31, 2012, the remaining notional amount of the June 2011 FX Forward Contracts was 25.3 million, which is the equivalent of $36.4 million.
Interest Rate Swap Contracts
Prior to the Transactions, we maintained a portion of our position in a cash flow hedge agreement originally entered in February 2007. The cash flow hedge agreement effectively converted $240.0 million of notional principal amount of our predecessor credit facility from a variable LIBOR rate to a fixed LIBOR rate. In connection with the Transactions, we settled the 2009 Interest Rate Swap for a cost of $2.1 million.
Further details associated with our predecessor interest rate swap contracts are discussed in Note 14 Derivative and Other Financial Instruments and Hedging Activities to the consolidated financial statements included in Item 1 of Part I to this Quarterly Report on Form 10-Q.
Off-Balance Sheet Arrangements
We do not have any off-balance sheet arrangements.
Effects of Inflation
Inflation generally affects us by increasing the costs of labor, overhead, and equipment. The impact of inflation on our financial position and results of operations was not significant during 2012 and 2011. However, we continue to be impacted by rising raw material costs. See our Quantitative and Qualitative Disclosures About Market Risk included below within this Quarterly Report.
Recent Accounting Standards
In May 2011, the FASB issued ASU 2011-04 to amend certain guidance in ASC 820, Fair Value Measurement. This update provides guidance to improve the consistency of the fair value measurement and disclosure requirements between U.S. GAAP and International Financial Reporting Standards (IFRS). The provisions of this guidance change certain of the fair value principles related to the highest and best use premise,
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the consideration of blockage factors and other premiums and discounts, the measurement of financial instruments held in a portfolio and instruments classified within shareholders equity. Further, the guidance provides additional disclosure requirements surrounding Level 3 fair value measurements, the uses of nonfinancial assets in certain circumstances and identification of the level in the fair value hierarchy used for assets and liabilities which are not recorded at fair value, but where fair value is disclosed. We adopted this guidance effective January 1, 2012. The adoption of this guidance did not have a significant effect on our consolidated financial statements.
In June 2011, the FASB issued ASU 2011-05 to amend certain guidance in ASC 220, Comprehensive Income. This update requires total comprehensive income, the components of net income and the components of other comprehensive income to be presented either in a single continuous statement or in two separate but consecutive statements. Further, the guidance requires an entity to present reclassification adjustments from other comprehensive income to net income on the face of the financial statements. In December 2011, the FASB issued ASU 2011-12 which indefinitely deferred the requirement to present reclassification adjustments from other comprehensive income to net income on the face of the financial statements. We adopted this guidance effective January 1, 2012. The adoption of this guidance did not have a significant effect on our consolidated financial statements.
In September 2011, the FASB issued ASU 2011-08 to amend certain guidance in ASC 350, Intangibles-Goodwill and Other. This update allows an entity the option to first assess qualitative factors to determine whether it is necessary to perform the two-step quantitative goodwill impairment test for a reporting unit. If the entity elects the option and determines that the qualitative factors indicate that it is not more likely than not that a reporting units fair value is less than its carrying amount, the entity is not required to calculate the fair value of the reporting unit and no further evaluation is necessary. We adopted this guidance effective January 1, 2012. The adoption of this guidance did not have a significant effect on our consolidated financial statements.
In December 2011, the FASB issued ASU 2011-11 to amend certain guidance in ASC 210-20, Balance Sheet: Offsetting. This update enhances disclosures about financial instruments and derivative instruments that are either offset in accordance with US GAAP or are subject to an enforceable master netting arrangement or similar agreement. The amended guidance is effective for annual reporting periods beginning on or after January 1, 2013, and interim periods within those annual periods and should be applied retrospectively to all comparative periods presented. We are still assessing the potential impact of adoption.
Critical Accounting Policies and Other Matters
The analysis and discussion of our financial position and results of operations is based upon our consolidated financial statements that have been prepared in accordance with U.S. GAAP. The preparation of financial statements in conformity with U.S. GAAP requires the appropriate application of certain accounting policies, many of which require management to make estimates and assumptions about future events that may affect the reported amounts of assets, liabilities, revenues and expenses, and the disclosure of contingent assets and liabilities. Since future events and their impact cannot be determined with certainty, the actual results will inevitably differ from the estimates. We evaluate these estimates and assumptions on an ongoing basis including, but not limited to, those related to revenue recognition, accounts receivable, including concentration of credit risks, acquisitions, inventories, income taxes, impairment of long-lived assets, impairment of indefinite-lived intangible assets, stock-based compensation and restructuring. Estimates and assumptions are based on historical and other factors believed to be reasonable under the circumstances. The impact and any associated risks related to estimates, assumptions, and accounting policies are discussed within Managements Discussion and Analysis of Financial Condition and Results of Operations, as well as in the notes to the consolidated financial statements, if applicable, where such estimates, assumptions, and accounting policies affect our reported and expected results.
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We believe the following accounting policies are critical to our business operations and the understanding of results of operations and affect the more significant judgments and estimates used in the preparation of our consolidated financial statements:
Revenue Recognition. Revenue from product sales is recognized when title and risks of ownership pass to the customer, which is on the date of shipment to the customer, or upon delivery to a place named by the customer, depending upon contract terms and when collectability is reasonably assured and pricing is fixed or determinable. Revenue includes amounts billed to customers for shipping and handling. Provision for rebates, promotions, product returns and discounts to customers is recorded as a reduction in determining revenue in the same period that the revenue is recognized. We base our estimate of the expense to be recorded each period on historical returns and allowance levels. We do not believe the likelihood is significant that materially higher deduction levels will result based on prior experience.
Accounts Receivable and Concentration of Credit Risks. Accounts receivable potentially expose us to a concentration of credit risk. We provide credit in the normal course of business and perform ongoing credit evaluations on our customers financial condition as deemed necessary, but generally do not require collateral to support such receivables. We also establish an allowance for doubtful accounts based upon factors surrounding the credit risk of specific customers, historical trends and other information. Also, in an effort to reduce our credit exposure to certain customers, as well as accelerate our cash inflows from product sales, we have sold, on a non-recourse basis, certain of our receivables pursuant to factoring agreements. At March 31, 2012, a reserve of $1.1 million has been recorded as an allowance against trade accounts receivable. We believe that the allowance is adequate to cover potential losses resulting from uncollectible accounts receivable and deductions resulting from sales returns and allowances. While our credit losses have historically been within our calculated estimates, it is possible that future losses could differ significantly from these estimates.
Acquisitions. We account for acquired businesses using the purchase method of accounting. Under the purchase method, our consolidated financial statements reflect the operations of an acquired business starting from the completion of the acquisition. In addition, the assets acquired and liabilities assumed are recorded at the date of acquisition at their respective estimated fair values, with any excess of the purchase price over the estimated fair values of the net assets acquired recorded as goodwill.
Significant judgment is required in estimating the fair value of intangible assets and in assigning their respective useful lives. Accordingly, we typically obtain the assistance of third-party valuation specialists for significant items. The fair value estimates are based on available historical information and on future expectations and assumptions deemed reasonable by management, but are inherently uncertain.
We typically use an income method to estimate the fair value of intangible assets, which is based on forecasts of the expected future cash flows attributable to the respective assets. Significant estimates and assumptions inherent in the valuation reflect a consideration of the marketplace, and include the amount and timing of future cash flows, the underlying technology life cycles, economic barriers to entry and the discount rate applied to the cash flows. Unanticipated market or macroeconomic events or circumstances may occur which could affect the accuracy or validity of the estimates and assumptions.
Inventories. We maintain reserves for inventories which are primarily valued using the first in, first out (FIFO) method. Such reserves for inventories can be specific to certain inventory or general based on judgments about the overall condition of the inventory. Specific reserves are established based on a determination of the obsolescence of the inventory and whether the inventory value exceeds amounts to be recovered through the expected sales price of such inventories, less selling costs. Reserves are also established based on percentage write-downs applied to inventories aged for certain time periods, or for inventories that are slow-moving. Estimating sales prices, establishing markdown percentages and evaluating the condition of the inventories require judgments and estimates, which may impact the inventory valuation and gross profits. We believe, based on our prior experience of managing and evaluating the recoverability of our slow moving or obsolete inventory, that such established reserves are materially adequate. If actual market conditions and product sales were less favorable than we have projected, additional inventory write-downs may be necessary.
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Income Taxes. We record an income tax valuation allowance when, based on the weight of the evidence, it is more likely than not that some portion, or all, of the deferred tax asset will not be realized. The ultimate realization of the deferred tax asset depends on our ability to generate sufficient taxable income of the appropriate character in the future and in the appropriate taxing jurisdictions. In assessing the realization of the deferred tax assets, consideration is given to, among other factors, the trend of historical and projected future taxable income, the scheduled reversal of deferred tax liabilities, the carryforward period for net operating losses and tax credits, as well as tax planning strategies available to us. Additionally, we have not provided U.S. income taxes for undistributed earnings of certain foreign subsidiaries that are considered to be retained indefinitely for reinvestment. Certain judgments, assumptions and estimates are required in assessing such factors and significant changes in such judgments and estimates may materially affect the carrying value of the valuation allowance and deferred income tax expense or benefit recognized in our consolidated financial statements.
We recognize a tax benefit associated with an uncertain tax position when, in our judgment, it is more likely than not that the position will be sustained upon examination by a taxing authority. For a tax position that meets the more-likely than-not recognition threshold, we initially and subsequently measure the tax benefit as the largest amount that we judge to have a greater than 50% likelihood of being realized upon ultimate settlement with a taxing authority. The liability associated with unrecognized tax benefits is adjusted periodically due to changing circumstances, such as the progress of tax audits, case law developments and new or emerging legislation. Such adjustments are recognized entirely in the period in which they are identified. The effective tax rate includes the net impact of changes in the liability for unrecognized tax benefits and subsequent adjustments as considered appropriate by management.
A number of years may elapse before a particular matter for which a liability related to an unrecognized tax benefit is audited and finally resolved. The number of years with open tax audits varies by jurisdiction. While it is often difficult to predict the final outcome or the timing of resolution of any particular tax matter, we believe our liability for unrecognized tax benefits is adequate. Favorable resolution of an unrecognized tax benefit could be recognized as a reduction in the effective tax rate in the period of resolution. Unfavorable settlement of an unrecognized tax benefit could increase the effective tax rate and may require the use of cash in the period of resolution. Accordingly, our future results may include favorable or unfavorable adjustments due to the closure of tax examinations, new regulatory or judicial pronouncements, changes in tax laws or other relevant events.
Impairment of Long-Lived Assets. Long-lived assets, excluding goodwill, are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amounts may not be recoverable. For assets held and used, an impairment may occur if projected undiscounted cash flows are not adequate to cover the carrying value of the assets. In such cases, additional analysis is conducted to determine the amount of the loss to be recognized. The impairment loss is determined by the difference between the carrying amount of the asset and the fair value measured by future discounted cash flows. The analysis, when conducted, requires estimates of the amount and timing of projected cash flows and, where applicable, judgments associated with, among other factors, the appropriate discount rate. Such estimates are critical in determining whether any impairment charge should be recorded and the amount of such charge if an impairment loss is deemed to be necessary. In addition, future events impacting cash flow for existing assets could render a write-down necessary that previously required no write-down.
For assets held for disposal, an impairment charge is recognized if the carrying value of the assets exceeds the fair value less costs to sell. Estimates are required of fair value, disposal costs and the time period to dispose of the assets. Such estimates are critical in determining whether any impairment charge should be recorded and the amount of such charge if an impairment loss is deemed to be necessary. Actual cash flows received or paid could differ from those used in estimating the impairment loss, which would impact the impairment charge ultimately recognized. As of March 31, 2012, based on our current operating performance, as well as future expectations for the business, we do not anticipate any material write-downs for long-lived asset impairments. However, conditions could deteriorate, which could impact our future cash flow estimates, and there exists the potential for further consolidation and restructuring, either of which could result in an impairment charge that could have a material effect on our consolidated financial statements.
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Impairment of Indefinite-Lived Intangible Assets. Our indefinite-lived intangible assets are comprised of the goodwill and the trade name and trademarks that we recognized as a result of the Transactions. We test goodwill for impairment on at least an annual basis. Our impairment test for goodwill requires us to compare the carrying value of reporting units with assigned goodwill to fair value. If the carrying value of a reporting unit exceeds its fair value, we may be required to record an impairment charge to goodwill. When testing goodwill, we make assumptions regarding the amount and the timing of estimated future cash flows similar to those when testing long-lived assets for impairment, as described above. In the event that our estimates or related assumptions change in the future, we may be required to record an impairment charge.
Our annual goodwill impairment testing date is during the fourth quarter of each fiscal year to be in alignment with our annual business planning and budgeting process. As a result, the goodwill impairment testing will reflect the result of input from business and other operating personnel in the development of the budget. We completed our last annual impairment testing of goodwill in fourth quarter 2011, and as a result of that analysis, we concluded that we had an impairment of goodwill of approximately $7.6 million which was attributed to four of our twelve reporting units. As of March 31, 2012, based on our current operating performance, as well as future expectations for the business, we do not anticipate any material write-downs for our indefinite-lived intangible assets. However, conditions could deteriorate, which could impact our future cash flow estimates, and there exists the potential for further consolidation and restructuring, either of which could result in an impairment charge that could have a material effect on our consolidated financial statements.
Stock-Based Compensation. We account for stock-based compensation related to our employee share-based plans in accordance with the methodology defined in the current authoritative guidance for stock compensation. The compensation costs related to all new grants and any unvested portion of prior grants have been measured based on the grant-date fair value of the award. Consistent with the authoritative guidance, awards are considered granted when all required approvals are obtained and when the participant begins to benefit from, or be adversely affected by, subsequent changes in the price of the underlying shares and, regarding awards containing performance conditions, when we and the participant reach a mutual understanding of the key terms of the performance conditions. Additionally, accruals for compensation costs for share-based awards with performance conditions are based on the probability of the achievement of such performance conditions.
We have estimated the fair value of each stock option grant by using the Black-Scholes option-pricing model. Under the option pricing model, the estimate of fair value is based on the share price and other pertinent factors at the grant date (as defined in the authoritative guidance), such as expected volatility, expected dividend yield, risk-free interest rate, forfeitures and expected lives. Assumptions are evaluated and revised, as necessary, to reflect market conditions and experience. Although we believe the assumptions are appropriate, differing assumptions would affect compensation costs.
Restructuring. Accruals have been recorded in conjunction with our restructuring actions. These accruals include estimates primarily related to facility consolidations and closures, census reductions and contract termination costs. Actual costs may vary from these estimates. Restructuring-related accruals are reviewed on a quarterly basis, and changes to the restructuring actions are appropriately recognized when identified.
Environmental
We are subject to a broad range of federal, foreign, state and local laws and regulations relating to the pollution and protection of the environment. We believe that we are in substantial compliance with current applicable environmental requirements and do not currently anticipate any material adverse effect on our operations, financial or competitive position as a result of our efforts to comply with environmental requirements. In the past several years, we have witnessed increased climate change related legislation and regulation on a variety of levels, both within the U.S. and throughout the international community. In summary, the risk of environmental liability is inherent due to the nature of our business, and accordingly, there can be no assurance that material environmental liabilities will not arise.
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ITEM 3. | QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK |
We are exposed to market risks for changes in foreign currency rates and interest rates and we have exposure to commodity price risks, including prices of our primary raw materials. The overall objective of our financial risk management program is to seek a reduction in the potential negative earnings impact of changes in interest rates, foreign exchange rates and raw material pricing arising in our business activities. We manage these financial exposures primarily through operational means and secondarily by using various financial instruments. These practices may change as economic conditions change.
Long-Term Debt and Interest Rate Market Risk
Our long-term financing consists of $560.0 million of 7.75% senior secured notes due 2019. As fixed-rate debt, the interest would not change with a change in the market interest rate. Certain of our subsidiary indebtedness have variable interest rates, for which we have not hedged the risks attributable to fluctuations in interest rates. Hypothetically, a 1% change in the interest rate affecting our outstanding variable interest rate subsidiary indebtedness, as of March 31, 2012, would change our interest expense by approximately $0.3 million.
The estimated fair value of our outstanding long-term debt, including current portion, as of March 31, 2012, was approximately $622.4 million.
Foreign Currency Exchange Rate Risk
We manufacture, market and distribute certain of our products in Europe, Canada, Latin America and Asia. As a result, our results of operations could be significantly affected by factors such as changes in foreign currency rates in the foreign markets in which we maintain a manufacturing or distribution presence. However, such currency fluctuations have much less effect on our local operating results because we, to a significant extent, sell our products within the countries in which they are manufactured. During 2012 and 2011, certain currencies of countries in which we conduct foreign currency denominated business moved against the U.S. dollar and had a significant impact on sales, with a lesser effect on operating income.
On June 30, 2011, we entered into the June 2011 FX Forward Contracts to purchase fixed amounts of Euros on specified future dates, coinciding with the payment amounts and dates of the new spunmelt equipment purchase contract. The objective of the June 2011 FX Forward Contracts is to minimize foreign currency exchange risk on certain future cash commitments related to the New China Hygiene Line. As of March 31, 2012, the remaining notional amount of the June 2011 FX Forward Contracts was 25.3 million, which is the equivalent of $36.4 million.
Raw Material and Commodity Risks
The primary raw materials used in the manufacture of most of our products are polypropylene resin, polyester fiber, polyethylene resin, and, to a lesser extent, rayon and tissue paper. The prices of polypropylene, polyethylene and polyester are a function of, among other things, manufacturing capacity, demand and the price of crude oil and natural gas liquids. In certain regions of the world, we may source certain key raw materials from a limited number of suppliers or on a sole source basis. In addition, to the extent that we cannot procure our raw material requirements from a local country supplier, we will import raw materials from outside refiners. We believe that the loss of any one or more of our suppliers would not have a long-term material adverse effect on us because other suppliers with whom we conduct business would be able to fulfill our long-term requirements. However, the loss of certain of our suppliers or the delay in the import of raw materials could, in the short-term, adversely affect our business until alternative supply arrangements are secured and the respective suppliers were qualified with our customers, or when importation delays of raw material are resolved. We have not historically experienced, and do not expect, any significant disruptions in the long-term supply of raw materials.
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We have not historically hedged our exposure to raw material increases with synthetic financial instruments. However, we have certain customer contracts with price adjustment provisions which provide for index-based pass-through of changes in the underlying raw material costs, although there is often a delay between the time we incur the new raw material cost and the time that we are able to adjust the selling price to our customers. Raw material costs as a percentage of net sales have decreased from 58.2% in fiscal 2011 to 53.8% for the three months ended March 31, 2012. On a global basis, raw material costs continue to fluctuate in response to certain global economic factors, including the regional supply versus demand dynamics for the raw materials and the volatile price of oil.
In periods of rising raw material costs, to the extent we are not able to pass along price increases of raw materials, or to the extent any such price increases are delayed, our COGS would increase and our operating profit would correspondingly decrease. By way of example, if the price of polypropylene was to rise $.01 per pound, and we were not able to pass along any of such increase to our customers, we would realize a decrease of approximately $5.2 million, on an annualized basis based on current purchase volumes in our reported pre-tax operating income. Significant increases in raw material prices that cannot be passed on to customers could have a material adverse effect on our results of operations and financial condition. In periods of declining raw material costs, if sales prices do not decrease at a corresponding rate, our COGS would decrease and our operating profit would correspondingly increase.
ITEM 4. | CONTROLS AND PROCEDURES |
Evaluation of Disclosure Controls and Procedures
The Company maintains disclosure controls and procedures as such term is defined in Rule 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended (the Exchange Act), that are designed to ensure that information required to be disclosed in Securities and Exchange Commission reports is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commissions rules and forms, and that such information is accumulated and communicated to the Companys management, including the Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosure. There are inherent limitations to the effectiveness of any system of disclosure controls and procedures, including the possibility of human error and the circumvention or overriding of the controls and procedures. Accordingly, even effective disclosure controls and procedures can provide only reasonable assurance of achieving their control objectives.
Under the supervision and with the participation of our management, including our Chief Executive Officer and the Chief Financial Officer, the Company has evaluated the effectiveness of its disclosure controls and procedures, as of the end of the period covered by this report. Based on that evaluation, the Companys Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were effective, as of the end of the period covered by this report, in ensuring that material information required to be disclosed in reports that we file or submit under the Securities Exchange Act of 1934, is recorded, processed, summarized and reported within the requisite time periods and is accumulated and communicated to our management, including our Chief Executive Officer and our Chief Financial Officer, as appropriate to allow timely decisions regarding disclosure.
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ITEM 1. | LEGAL PROCEEDINGS |
We are not currently a party or subject to any pending legal proceedings other than ordinary routine litigation incidental to our business, none of which are deemed material.
ITEM 1A. | RISK FACTORS |
Not applicable.
ITEM 2. | UNREGISTERED SALES OF EQUITY PROCEEDS AND USE OF PROCEEDS |
Not applicable.
ITEM 3. | DEFAULTS UPON SENIOR SECURITIES |
Not applicable.
ITEM 4. | MINE SAFETY DISCLOSURES |
Not applicable.
ITEM 5. | OTHER INFORMATION |
Not applicable.
ITEM 6. | EXHIBITS |
Exhibits required to be filed in connection with this Quarterly Report on Form 10-Q are listed below.
Exhibit
|
Description |
|
10.1 | Third Amendment to Equipment Lease Agreement, dated as of February 28, 2012, between Chicopee, Inc., as Lessee and Gossamer Holdings, LLC, as Lessor | |
31.1 | Certifications pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 by the Chief Executive Officer | |
31.2 | Certifications pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 by the Chief Financial Officer | |
32.1 | Certifications pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 by the Chief Executive Officer | |
32.2 | Certifications pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 by the Chief Financial Officer | |
100 | XBLR related documents | |
101 | Interactive data file |
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Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
P OLYMER G ROUP , I NC . | ||||
Date: May 15, 2012 | By: | / S / V ERONICA M. H AGEN | ||
Veronica M. Hagen Chief Executive Officer |
||||
Date: May 15, 2012 | By: | / S / D ENNIS E. N ORMAN | ||
Dennis E. Norman Chief Financial Officer (Principal Financial Officer) |
||||
Date: May 15, 2012 | By: | /s/ James L. Anderson | ||
James L. Anderson Chief Accounting Officer (Principal Accounting Officer) |
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Exhibit 10.1
Execution Version
THIRD AMENDMENT
TO EQUIPMENT LEASE AGREEMENT
This THIRD AMENDMENT, dated as of February 28, 2012 (this Amendment ), to that certain Equipment Lease Agreement, dated as of June 24, 2010 (as amended through the date hereof, the Equipment Lease Agreement ), between CHICOPEE, INC., a Delaware corporation (the Lessee or the Company ) and GOSSAMER HOLDINGS, LLC, a Delaware limited liability company (the Lessor ).
W I T N E S S E T H:
WHEREAS, the Lessee and the Lessor have agreed to make certain amendments to the Equipment Lease Agreement on the terms and conditions contained herein;
NOW THEREFORE, the parties hereto hereby agree as follows:
1. Defined Terms . Unless otherwise defined herein, terms defined in the Equipment Lease Agreement and used herein shall have the meanings given to them in the Equipment Lease Agreement.
2. Amendment to Equipment Lease Agreement . The Equipment Lease Agreement is hereby amended by deleting Section 5(e) in its entirety and inserting in lieu thereof the following:
(e) As soon as available, and in any event no later than 90 days after the end of each fiscal year of PGI, a detailed consolidated budget for the following fiscal year (including a projected consolidated balance sheet of PGI and its Subsidiaries as of the end of the following fiscal year, the related consolidated statements of projected cash flow and projected income and a summary of the material underlying assumptions applicable thereto) (collectively, the Projections), which Projections shall in each case be accompanied by a certificate of a Responsible Officer of PGI stating that such Projections have been prepared in good faith on the basis of the assumptions stated therein, which assumptions were believed to be reasonable at the time of preparation of such Projections, it being understood that actual results may vary from such Projections and that such variations may be material.
3. Effectiveness . This Amendment shall become effective as of the date (the Amendment Effective Date ) on which the Lessor shall have received counterparts hereof duly executed by the Company and the Lessor.
4. Representations and Warranties . The Lessee hereby represents and warrants that, on and as of the Amendment Effective Date, after giving effect to this Amendment:
(a) The Lessee is in good standing under the laws of the state of its jurisdiction of incorporation.
(b) The Lessee is duly authorized to execute and deliver this Amendment and is duly authorized to perform its obligations hereunder.
(c) The execution, delivery and performance by the Lessee of this Amendment do not and will not (i) require any consent or approval of any federal, state, local or municipal governmental authority or any other entity or person, except where the failure to obtain any of the foregoing would not have a Material Adverse Effect or (ii) (A) violate any judgment, order, law, regulation, or rule applicable to Lessee or any provision of Lessees charter or bylaws or (B) result in any breach of, constitute a default under or result in the creation of any lien, charge, security interest or other encumbrance (other than Permitted Liens) upon the Operative Documents or any Equipment pursuant to any indenture, mortgage, deed of trust, bank loan or credit agreements or other material instrument (other than the Equipment Lease Agreement) to which the Lessee is a party.
(d) This Amendment is the legal, valid and binding obligation of the Lessee, enforceable against the Lessee in accordance with its terms, subject to bankruptcy, insolvency and similar laws affecting enforceability of creditors rights generally and to general principals of equity.
(e) No Default has occurred and is continuing; and
(f) Each of the representations and warranties of the Lessee in the Equipment Lease Agreement is true and correct in all material respects, on and as of the Amendment Effective Date with the same effect as though made on and as of the Amendment Effective Date, except to the extent such representations and warranties expressly relate to an earlier date (in which case such representations and warranties were true and correct in all material respects as of such earlier date).
5. Continuing Effect . Except as expressly amended hereby, the Equipment Lease Agreement shall continue to be and shall remain in full force and effect in accordance with its terms. From and after the date hereof, all references in the Equipment Lease Agreement to this Agreement, hereunder, hereof, herein, or words of like import shall be to the Equipment Lease Agreement as amended hereby. This Amendment shall constitute an Operative Document for purposes of the Equipment Lease Agreement and the other Operative Documents.
6. Counterparts . This Amendment may be executed by one or more of the parties hereto on any number of separate counterparts, and all of said counterparts taken together shall be deemed to constitute one and the same instrument. Delivery of an executed signature page of this Amendment by facsimile transmission or electronic transmission shall be effective as delivery of a manually executed counterpart hereof.
7. Headings . Section headings used in this Amendment are for convenience of reference only, are not part of this Amendment and are not to affect the constructions of, or to be taken into consideration in interpreting, this Amendment.
8. GOVERNING LAW . THIS AMENDMENT AND THE RIGHTS AND OBLIGATIONS OF THE PARTIES UNDER THIS AMENDMENT SHALL BE GOVERNED BY, AND CONSTRUED AND INTERPRETED IN ACCORDANCE WITH, THE LAWS OF THE STATE OF NEW YORK.
[Signature page follows]
- 2 -
IN WITNESS WHEREOF, the parties hereto have caused this Amendment to be executed and delivered by their duly authorized officers as of the date first written above.
CHICOPEE, INC. | ||
By: |
/s/ Dennis E. Norman |
|
Name: Dennis E. Norman | ||
Title: Chief Financial Officer |
[Signature Page to Third Amendment Equipment Lease Agreement]
GOSSAMER HOLDINGS, LLC | ||||
BY: GENERAL ELECTRIC CREDIT CORPORATION OF TENNESSEE, its member | ||||
By: |
/s/ Brian E. Miner |
|||
Name: Brian E. Miner | ||||
Title: Duly Authorized Signatory | ||||
BY: ING SPUNMELT HOLDINGS LLC, its member | ||||
By: |
/s/ Jerry L. McDonald |
|||
Name: Jerry L. McDonald | ||||
Title: Director |
[Signature Page to Third Amendment Equipment Lease Agreement]
Exhibit 31.1
CERTIFICATION PURSUANT TO
RULE 15d-14(a) OF THE SECURITIES EXCHANGE ACT OF 1934,
AS ADOPTED PURSUANT TO
SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002
I, Veronica M. Hagen, Chief Executive Officer, certify that:
1. | I have reviewed this Quarterly Report on Form 10-Q of Polymer Group, Inc.; |
2. | Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; |
3. | Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; |
4. | The registrants other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have: |
(a) | Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; |
(b) | Evaluated the effectiveness of the registrants disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and |
(c) | Disclosed in this report any change in the registrants internal control over financial reporting that occurred during the registrants most recent fiscal quarter (the registrants fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrants internal control over financial reporting; and |
5. | The registrants other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrants auditors and the audit committee of the registrants board of directors (or persons performing the equivalent functions): |
(a) | All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrants ability to record, process, summarize and report financial information; and |
(b) | Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrants internal control over financial reporting. |
Polymer Group, Inc. | ||||
Date: May 15, 2012 | By: | / S / V ERONICA M. H AGEN | ||
Veronica M. Hagen | ||||
Chief Executive Officer |
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Exhibit 31.2
CERTIFICATION PURSUANT TO
RULE 15d-14(a) OF THE SECURITIES EXCHANGE ACT OF 1934,
AS ADOPTED PURSUANT TO
SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002
I, Dennis E. Norman, Chief Financial Officer, certify that:
1. | I have reviewed this Quarterly Report on Form 10-Q of Polymer Group, Inc.; |
2. | Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; |
3. | Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; |
4. | The registrants other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have: |
(a) | Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; |
(b) | Evaluated the effectiveness of the registrants disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and |
(c) | Disclosed in this report any change in the registrants internal control over financial reporting that occurred during the registrants most recent fiscal quarter (the registrants fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrants internal control over financial reporting; and |
5. | The registrants other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrants auditors and the audit committee of the registrants board of directors (or persons performing the equivalent functions): |
(a) | All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrants ability to record, process, summarize and report financial information; and |
(b) | Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrants internal control over financial reporting. |
Polymer Group, Inc. | ||||
Date: May 15, 2012 | By: | /s/ Dennis E. Norman | ||
Dennis E. Norman | ||||
Chief Financial Officer |
1
Exhibit 32.1
CERTIFICATION PURSUANT TO
SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002
(18 U.S.C. SECTION 1350)
In connection with the Quarterly Report on Form 10-Q of Polymer Group, Inc. (the Company) for the period ended March 31, 2012 as filed with the Securities and Exchange Commission on the date hereof (the Report), I, Veronica M. Hagen, Chief Executive Officer of the Company, hereby certify pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that, to my knowledge:
(1) | The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended; and |
(2) | The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company. |
Date: May 15, 2012 | By: | / S / V ERONICA M. H AGEN | ||
Veronica M. Hagen | ||||
Chief Executive Officer |
1
Exhibit 32.2
CERTIFICATION PURSUANT TO
SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002
(18 U.S.C. SECTION 1350)
In connection with the Quarterly Report on Form 10-Q of Polymer Group, Inc. (the Company) for the period year ended March 31, 2012 as filed with the Securities and Exchange Commission on the date hereof (the Report), I, Dennis E. Norman, Chief Financial Officer of the Company, hereby certify pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that, to my knowledge:
(1) | The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended; and |
(2) | The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company. |
Date: May 15, 2012 | By: | /s/ Dennis E. Norman | ||
Dennis E. Norman | ||||
Chief Financial Officer |
1